CCS Lightning Parts List

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1 CCS Lightning Parts List

2 NOTICE 1. This Parts List supersedes Parts List 01/07, Document # When ordering parts, check with this Parts List and Information Bulletins to confirm the part number and the name of parts. 3. When making repairs, refer to the illustrations in this Parts List. 4. This Parts List is subject to change without notice. 2

3 TABLE OF CONTENTS INSTRUCTIONS ENGINE, KUBOTA Z CRANKCASE OIL PAN CYLINDER HEAD GEAR CASE HEAD COVER OIL FILTER DIPSTICK AND GUIDE OIL PUMP MAIN BEARING CASE CAMSHAFT AND IDLE GEAR SHAFT PISTON AND CRANKSHAFT PISTON AND CRANKSHAFT FUEL CAMSHAFT AND GOVERNOR SHAFT IDLE APPARATUS INJECTION PUMP GOVERNOR SPEED CONTROL PLATE SPEED CONTROL PLATE NOZZLE HOLDER (COMPONENT PARTS) NOZZLE HOLDER (COMPONENT PARTS) FUEL FILTER FUEL PUMP (MECHANICAL) STARTER NOZZLE HOLDER (COMPONENT PARTS) WATER FLANGE AND THERMOSTAT WATER PUMP FAN PULLEY TENSION PULLEY VALVE AND ROCKER ARM INLET MANIFOLD EXHAUST MANIFOLD ACCESSORIES AND SERVICE PARTS PISTON KIT ENGINE MOUNTING FEET FLYWHEEL AND FLYWHEEL HOUSING ENGINE PTO

4 1013 COOLANT PIPING EXHAUST HALL EFFECT SENSOR STOP SOLENOID FUEL HOSES FUEL FILTER BRACKET SPEED SET SCREW FUEL LINES ENGINE ENCLOSURE TEMPERATURE SENSOR ENGINE CRADLE FRONT ISOLATORS REAR ISOLATORS ALTERNATOR CAPACITOR ALTERNATOR ALTERNATOR INTAKE COVER ALTERNATOR COVER APU ENCLOSURE APU ENCLOSURE SEALS AIR CLEANER APU COVER COMPLETE APU COVER AND HANDLES APU COVER SOUND FOAM AND HARDWARE APU FRAME APU FRAME FAN APU FRAME COOLING PIPES APU FRAME FUEL CONNECTIONS APU FRAME MOUNTING HARDWARE MAIN HARNESS HARDWARE APU SERVICE PANEL HARDWARE APU SERVICE PANEL CIRCUIT BREAKER AND FUSES APU SERVICE PANEL FUSES APU SERVICE PANEL CONTROLLERS POWER DIST. BOX WITH SHORE POWER OPTION (INTEGRATED HARNESS) (S/N BELOW ) POWER DIST. BOX WITH SHORE POWER OPTION (INTEGRATED HARNESS) (S/N BELOW ) SHORE POWER KIT (INTEGRATED HARNESS) (S/N AND BELOW) POWER DIST. BOX W. SHORE POWER OPTION (CONNECTORIZED HARNESS) (S/N AND OVER) POWER DIST. BOX W. SHORE POWER OPTION (CONNECTORIZED HARNESS) (S/N AND OVER) SHORE POWER KIT (CONNECTORIZED HARNESS) POWER DISTRIBUTION BOX WITHOUT SHORE POWER OPTION

5 1850 POWER DISTRIBUTION BOX WITHOUT SHORE POWER OPTION CHEB UNIT 10K CHEB UNIT 14K HVAC SYSTEM INSTALLATION PARTS CONDENSER 10K CONDENSER 14K REFRIGERANT LINES CAB CONTROLLER BATTERY CHARGER BATERY CHARGER DC HARNESS APU TO BATTERY HARNESS MAIN HARNESS PLATE INDOOR RECEPTACLE OUTDOOR RECEPTACLE REMOTE RADIATOR - SLEEPER MOUNTED REMOTE RADIATOR - SLEEPER MOUNTED A REMOTE RADIATOR - FRAME MOUNTED A REMOTE RADIATOR - FRAME MOUNTED B REMOTE RADIATOR - FRAME MOUNTED HEAT EXCHANGER - SLEEPER MOUNTED A HEAT EXCHANGER - FRAME MOUNTED B HEAT EXCHANGER FRAME MOUNTED REMOTE START CONTROLLER KIT APU REMOTE START / INHIBIT KIT APU TRUCK MOUNTING HARDWARE APU TRUCK MOUNTING HARDWARE FRAME GRIPPERS APU TRUCK MOUNTING HARDWARE HARNESSES BULK MATERIAL INSTALLATION KIT - BULK ITEMS INSTALLATION KIT - STANDARD INSTALLATION KIT - STANDARD EMERGENCY SPARES KIT SERVICE KIT, 500 HOURS TEMPLATES MANUALS

6 INSTRUCTIONS 0102 PISTON AND CRANKSHAFT PISTON 1 STND PISTON mm ASSY PISTON RING 1 STND ASSY PISTON RING mm PIN, PISTON CIR-CLIP, PISTON PIN 2 1 Fig. No. Represents No. corresponding to each group name. 2 Components The components of an assembly are identified by a bracket 3 Point. Indicates that the part is not sold independently. 4 Ref. No. Reference numbers are assigned to parts in the illustration. The code number of a parts in the illustration can be identified by referring to the same reference number in the parts list. 5 Qty Quantity 6 Remarks.. Other applicable model names, dimensions and other special items. STND. Standard in inches mm milimeters 6

7 001 ENGINE, KUBOTA Z ENGINE, KUBOTA Z

8 0001 CRANKCASE COMP.CRANKCASE CAP, SEALING CAP, SEALING CAP, SEALING PLUG PLUG PLUG PLUG, EXPANSION PIN, STRAIGHT PIN, STRAIGHT PIN, PIPE PIN, PIPE PIN, PIPE COVER, FUEL CAMSHAFT O RING PLUG GASKET 1 8

9 0002 OIL PAN OIL PAN BOLT HEX.BOLT WASHER, SPRING LOCK GASKET, OIL PAN PLUG PACKING, PLUG FILTER, OIL O RING BOLT, SEMS PLUG 1 9

10 0003 CYLINDER HEAD HOOK, ENGINE BOLT, SEMS COMP CYLINDER HEAD CAP, SEALING CAP, SEALING PLUG GUIDE, INLET VALVE GUIDE, EXHAUST VALVE BOLT, CYLINDER HEAD GASKET, CYLINDER HEAD O RING 1 10

11 0004 GEAR CASE COMP.CASE, GEAR PLUG PIN, START SPRING PIPE JOINT WASHER, PLAIN SPRING SEAT, VALVE BALL GASKET, GEAR CASE NA BOLT BOLT BOLT BOLT BOLT O RING SEAL, OIL COVER GASKET, OIL FILL STUD NUT WASHER, SPRING STUD 1 11

12 0005 HEAD COVER ASSY COVER, CYL.HEAD PIPE, WATER RETURN COMP VALVE, BREATHER COVER, BREATHER SCREW, WITH WASHER SHIELD, OIL BREATHER GASKET, HEAD COVER BOLT TUBE (BREATHER) CLAMP, HOSE PLUG, OIL FILLER O RING 1 12

13 0006 OIL FILTER CARTRIDGE, OIL FILTER 1 13

14 0007 DIPSTICK AND GUIDE GAUGE, OIL ASSY GUIDE, OIL GAUGE O RING 1 14

15 0008 OIL PUMP ASSY PUMP, OIL GASKET, OIL PUMP NA BOLT GEAR, OIL PUMP DRIVE KEY, FEATHER NUT, FLANGE 1 15

16 0100 MAIN BEARING CASE ASSY CASE, MAIN BRG BOLT, BEARING CASE GASKET, BEARING CASE ASSY COVER, BRG.CASE COVER, BEARING CASE SEAL, OIL GASKET BOLT BOLT ASSY CASE, MAIN BRG BOLT, BEARING CASE BOLT, BEARING CASE 1 16

17 0101 CAMSHAFT AND IDLE GEAR SHAFT TAPPET PUSH ROD ASSY CAMSHAFT BALL 1/ GEAR, CAM FEATHER KEY STOPPER, CAMSHAFT BOLT COMP.GEAR, IDLE BUSHING COLLAR, IDLE GEAR RING, SNAP SHAFT, IDLE GEAR BOLT, SEMS 3 17

18 0102 PISTON AND CRANKSHAFT PISTON 2 STND PISTON mm ASSY PISTON RING 2 STND ASSY PISTON RING mm PIN, PISTON CIR-CLIP, INTERNAL ASSY ROD, CONNECTING BUSHING, PISTON PIN BOLT, CONNECTING ROD METAL, CRANKPIN M 2 STND SET METAL, CRANKPIN mm METAL, CRANKPIN mm ASSY CRANKSHAFT COMP.CRANKSHAFT BALL SLEEVE, CRANKSHAFT GEAR, CRANK KEY, FEATHER 1 18

19 0102 PISTON AND CRANKSHAFT METAL, CRANKSHAFT 1 STND METAL, CRANKSHAFT mm METAL, CRANKSHAFT mm METAL, CRANKSHAFT M 1 STND SET METAL, CRANKSHAFT mm METAL, CRANKSHAFT mm METAL, CRANKSHAFT M 1 STND SET METAL, CRANKSHAFT mm METAL, CRANKSHAFT mm METAL, SIDE 2 STND METAL, SIDE mm METAL, SIDE mm METAL, SIDE 2 STND METAL, SIDE mm METAL, SIDE mm COLLAR, CRANKSHAFT SLINGER, OIL O RING 1 19

20 0105 FUEL CAMSHAFT AND GOVERNOR SHAFT ASSY CAMSHAFT, FUEL CAMSHAFT, FUEL BEARING, BALL GEAR, INJECTION PUMP KEY, FEATHER SLEEVE, GOVERNOR CASE, GOVERNOR BALL BALL CIR-CLIP, GOV. SLEEVE BALL BEARING, BALL CIR-CLIP, EXTERNAL STOPPER, FUEL.C/SHAFT BOLT 2 20

21 0180 IDLE APPARATUS ASSY APPARATUS, IDLE ASSY BOLT, ADJUSTING NUT NUT, CAP GASKET CAP BOLT, ADJUSTING NUT, LOCK GASKET GASKET NUT, CAP 1 21

22 0202 INJECTION PUMP ASSY PUMP, INJECTION SHIM, INJECTION mm SHIM, INJECTION mm SHIM, INJECTION mm BOLT, SOCKET HEAD STUD NUT, CAP WASHER, SPRING LOCK JOINT, EYE ASSY PIPE, FUEL CLIP, PIPE SCREW, FOLLOW GASKET SCREW GASKET 1 22

23 0204 GOVERNOR SPRING, START SPRING, GOVERNOR ASSY LEVER, FORK ASSY LEVER, FORK LEVER, FORK SHAFT, FORK LEVER PIN, SPRING BOLT WASHER, SPRING LOCK HOLDER, FORK LEVER BOLT, SEMS 2 23

24 0205 SPEED CONTROL PLATE COMP. PLATE SPEED CONTROL PLATE, SPEED CONTROL GASKET, CONTROL PLATE BOLT BOLT GASKET LEVER, GOVERNOR COLLAR O RING LEVER, SPEED CONTROL NUT, SPEED CONTROL SHAFT, LEVER LEVER, ENGINE STOP PIN, SPRING O RING SPRING, RETURN CAP 1 24

25 0206 SPEED CONTROL PLATE ASSY PIPE, OVER FLOW ASSY PIPE, OVER FLOW PIPE, FUEL OVER FLOW CLIP, PIPE SCREW, AIR BLEEDER GASKET KIT HOLDER, NOZZLE ASSY HOLDER, NOZZLE GASKET SEAL, HEAT PIPE, INJECTION PIPE, INJECTION CLAMP, PIPE CLAMP, PIPE SCREW, WITH WASHER GLOW PLUG CORD, GLOW PLUG NUT, FLANGE 2 25

26 0207 NOZZLE HOLDER (COMPONENT PARTS) ASSY HOLDER, NOZZLE NUT WASHER, ADJUSTING SPRING, NOZZLE PIECE, DISTANCE PUSH ROD NUT, NOZZLE WASHER PIECE, NOZZLE ASSY WASHER, ADJUST WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm 26

27 0207 NOZZLE HOLDER (COMPONENT PARTS) WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm WASHER, ADJUSTING mm 27

28 0300 FUEL FILTER ASSY FILTER, FUEL COMP.BODY, COCK LEVER, COCK SPRING, VALVE SCREW, LEVER O RING, LEVER ASSY CUP, FILTER CUP, FILTER LABEL, FUEL RING, RETAINING O RING, FILTER ASSY ELEMENT O RING, FILTER 1 28

29 0301 FUEL PUMP (MECHANICAL) ASSY PUMP, FUEL GASKET, FUEL PUMP BOLT 2 29

30 0404 STARTER ASSY STARTER BOLT, SEMS HEX.NUT WASHER, SPRING LOCK 1 30

31 0406 NOZZLE HOLDER (COMPONENT PARTS) SWITCH, OIL PLUG 1 31

32 0500 WATER FLANGE AND THERMOSTAT COMP FLANGE, WATER PIPE, WATER RETURN ASSY THERMOSWITCH GASKET, WATER FLANGE PLUG BOLT, SEMS BOLT, SEMS PIPE, WATER RETURN BAND, PIPE ASSY THERMOSTAT COVER, THERMOSTAT PLUG GASKET GASKET, THEMOSTAT BOLT WASHER, PLAIN 1 32

33 0501 WATER PUMP ASSY PUMP, WATER FLANGE, WATER PUMP BEARING ASSY SEAL, MECHANICAL IMPELLER, WATER PUMP PIPE, WATER RETURN GASKET, WATER PUMP NA BOLT, SEMS BOLT, SEMS WATER PUMP DRAIN TUBE (not shown) 1 33

34 0504 FAN PULLEY PULLEY, FAN BOLT, FLANGE PULLEY, FAN DRIVE BOLT BELT, COG 1 32in 34

35 0506 TENSION PULLEY PULLEY ASSY, TENSION 1 35

36 0600 VALVE AND ROCKER ARM VALVE, INLET VALVE, EXHAUST SPRING, VALVE RETAINER, SPRING COLLET, VALVE SPRING CAP, VALVE SEAL, VALVE STEM SHAFT, ROCKER ARM WASHER WASHER, PLAIN BOLT BRACKET, ROCKER ARM BOLT, FLANGE PIN, SPRING SPRING, ROCKER ARM ASSY ROCKER ARM SCREW, ADJUSTING NUT 1 36

37 0601 INLET MANIFOLD ASSY MANIFOLD, INLET PIPE (BREATHER) GASKET, IN-MANIFOLD BOLT, SEMS BOLT, SEMS 1 37

38 0602 EXHAUST MANIFOLD EXHAUST, MANIFOLD GASKET 1 1 piece BOLT STUD NUT, WITH SPRING WASHER 2 38

39 0808 ACCESSORIES AND SERVICE PARTS HOSE, WATER BAND, PIPE 2 39

40 0903 PISTON KIT KIT, PISTON PISTON ASSY PISTON RING CIR-CLIP, INTERNAL GASKET, CYLINDER HEAD O RING 1 40

41 1010 ENGINE MOUNTING FEET ENGINE FOOT, LEFT ENGINE FOOT, RIGHT SCREW WASHER, SPLIT LOCK 8 41

42 1011 FLYWHEEL AND FLYWHEEL HOUSING FLYWHEEL FLYWHEEL HOUSING COVER BOLT BOLT BOLT WASHER, PLAIN 1 42

43 1012 ENGINE PTO ADAPTER PLATE SHAFT, PTO SCREW WASHER, SPLIT LOCK 11 43

44 1013 COOLANT PIPING SENDER, COOLANT TEMPERATURE 1 Harness included, not shown COOLANT INLET PIPE HOSE, COOLANT, INLET HOSE, COOLANT, OUTLET CLAMP CLAMP 1 44

45 1014 EXHAUST MUFFLER EXHAUST CLAMP HEAT SHIELD GASKET SCREW WASHER, SPLIT LOCK SCREW WASHER, SPLIT LOCK EXTENSION PIPE KIT 1 Optional 45

46 1015 HALL EFFECT SENSOR HALL EFFECT SENSOR 1 46

47 1016 STOP SOLENOID SOLENOID (INCLUDES HARNESS) SCREW WASHER, SPLIT LOCK WASHER, FLAT 2 47

48 1017 FUEL HOSES CLAMP CLAMP FUEL LINE FUEL LINE FUEL LINE FUEL LINE FUEL LINE FUEL LINE FITTING SCREW WASHER, SPLIT LOCK CLAMP 1 48

49 1018 FUEL FILTER BRACKET BRACKET, FUEL FILTER 1 Not to be used for oil fill GASKET 1 49

50 1019 SPEED SET SCREW SCREW NUT 1 50

51 1020 FUEL LINES FUEL LINES KIT: FITTING, FUEL TANK 5/ FITTING, FUEL TANK 3/ GROMMET TUBING PREFILTER CLAMP 2 For 3/16 hose - - CLAMP 2 For 5/16 hose 51

52 1021 ENGINE ENCLOSURE TEMPERATURE SENSOR TEMP. SENSOR 1 52

53 1100 ENGINE CRADLE ENGINE CRADLE LATCH BRACKET GASKET NUT RETAINER NUT WASHER, SPLIT LOCK WASHER, FLAT 1 53

54 1101 FRONT ISOLATORS ISOLATOR SCREW WASHER, FLAT WASHER, SPLIT LOCK NUT SCREW WASHER, SPLIT LOCK SPACER KIT, FRONT ISLOLATORS 1 54

55 1102 REAR ISOLATORS ISOLATOR SCREW WASHER, FLAT WASHER, SPLIT LOCK NUT SCREW WASHER, SPLIT LOCK SPACER KIT, REAR ISOLATORS 1 55

56 1200 ALTERNATOR CAPACITOR CAPACITOR CLAMP SCREW NUT WASHER, INT. TOOTH LOCK 2 56

57 1300 ALTERNATOR COMPLETE ALTERNATOR ASSEMBLY FAN BLADE FAN BAFFLE SCREW BEARING HOUSING ASSEMBLY O-RING STATOR ASSEMBLY, WITH CAP CONNECTOR ROTOR ASSEMBLY BEARING BOLT NUT BOLT WASHER, FLAT NUT 1 57

58 1302 ALTERNATOR INTAKE COVER COVER PLATE SCREW WASHER, INT. TOOTH LOCK 4 58

59 1303 ALTERNATOR COVER ALTERNATOR COVER ASSEMBLY GASKET, RUBBER SPONGE 54.4" SOUND FOAM SCREW WASHER, SPLIT LOCK 8 59

60 1400 APU ENCLOSURE ASSEMBLY, ENCLOSURE BOTTOM 1 Includes air intake, brackets and sound foam ASSEMBLY, ENCLOSURE TOP 1 Includes sound foam VIBRATION ISOLATOR WASHER, INT. TOOTH LOCK NUT SCREW NUT NUT SCREW WASHER, SPLIT LOCK 14 60

61 1401 APU ENCLOSURE SEALS PLATE SEAL SCREW WASHER, INT. TOOTH LOCK RUBBER SEAL 94.5" SOUND FOAM SOUND FOAM SOUND FOAM SOUND FOAM SOUND FOAM STRIP, RUBBER SPONGE 95.7" PROXIMITY SWITCH, SWITCH PORTION SCREW WASHER, INT. TOOTH LOCK NUT 2 61

62 1402 AIR CLEANER HOSE AIR BREATHER W FILTER AIR FILTER ELEMENT CLAMP BAND WASHER, INT. TOOTH LOCK SCREW 2 62

63 1500 APU COVER COMPLETE COMPLETE APU COVER - STANDARD COMPLETE APU COVER - CHROME COMPLETE APU COVER - UNPAINTED 1 63

64 1501 APU COVER AND HANDLES APU COVER APU COVER UNPAINTED APU COVER CHROME LABEL HANDLE LATCH SCREW WASHER, SPLIT LOCK NUT 2 64

65 1502 APU COVER SOUND FOAM AND HARDWARE PROXIMITY SWITCH, MAGNET PORTION BRACKET POP RIVET HOOK LEFT HOOK RIGHT SCREW WASHER, SPLIT LOCK NUT SOUND FOAM SOUND FOAM SOUND FOAM SOUND FOAM SOUND FOAM SOUND FOAM SOUND FOAM RIVET 2 65

66 1600 APU FRAME FRAME TERMINAL LUG WASHER, FLAT WASHER, SPLIT LOCK SCREW NUT WASHER, INT. TOOTH LOCK CABLE TIE MOUNT NUT WASHER, SPLIT LOCK NUT RETAINER WASHER, FLAT NUT PLUG BUSHING 2 66

67 1601 APU FRAME FAN FAN ASSEMBLY SCREW WASHER, SPLIT LOCK NUT RETAINER 4 67

68 1602 APU FRAME COOLING PIPES PLATE SCREW WASHER, SPLIT LOCK CLAMP 2 68

69 1603 APU FRAME FUEL CONNECTIONS FITTING FITTING WASHER, INT. TOOTH LOCK NUT 2 69

70 1604 APU FRAME MOUNTING HARDWARE SCREW WASHER, SPLIT LOCK NUT WASHER, FLAT 32 70

71 1605 MAIN HARNESS HARDWARE SCREW WASHER, INT. TOOTH LOCK NUT 4 71

72 1700 APU SERVICE PANEL HARDWARE PANEL EDGE GUARD 6.5" SCREW WASHER, SPLIT LOCK CABLE TIE MOUNT 1 72

73 1701 APU SERVICE PANEL CIRCUIT BREAKER AND FUSES BREAKER BOOT BOOT FUSE HOLDER FUSE LABEL SCREW SCREW 2 73

74 1702 APU SERVICE PANEL FUSES RELAY FUSE 7.5A FUSE 15A FUSE 30A FUSE BLOCK WITH COVER (no label) 1 Fuses and relays not included LABEL, FUSE BLOCK COVER 1 74

75 1703 APU SERVICE PANEL CONTROLLERS CONTROLLER ASSEMBLY FAN DRIVER PCB SCREW WASHER, INT. TOOTH LOCK 2 A CABLE TIE 1 Bulk item 75

76 1800 POWER DIST. BOX with SHORE POWER OPTION (integrated harness) (S/N below ) COMPLETE POWER DIST. BOX 1 Replaced by , see chapter COVER RELAY CAPACITOR CAPACITOR CAPACITOR BREAKER BREAKER BOARD CONTACTOR CONTACTOR SNUBBER SCREW 4 76

77 1800 POWER DIST. BOX with SHORE POWER OPTION (integrated harness) (S/N below ) CLAMP FOOT NUT WASHER, INT. TOOTH LOCK CLAMP CLAMP NUT WASHER, FLAT SCREW SCREW SCREW 4 77

78 1810 SHORE POWER KIT (integrated harness) (S/N and below) SHORE POWER KIT 1 Replaced by , see chapter

79 1830 POWER DIST. BOX w. SHORE POWER OPTION (connectorized harness) (S/N and over) COMPLETE POWER DIST. BOX 1 Shore power kit included COVER RELAY CAPACITOR CAPACITOR CAPACITOR BREAKER BREAKER BREAKER BOARD CONTACTOR CONTACTOR SNUBBER 2 79

80 1830 POWER DIST. BOX w. SHORE POWER OPTION (connectorized harness) (S/N and over) SCREW CLAMP FOOT NUT WASHER, INT. TOOTH LOCK CLAMP CLAMP NUT WASHER, FLAT SCREW SCREW SCREW WASHER, INT. TOOTH LOCK 4 80

81 1840 SHORE POWER KIT (connectorized harness) SHORE POWER KIT HOUSING HARNESS SCREW GROMMET (not shown) 1 81

82 1850 POWER DISTRIBUTION BOX without SHORE POWER OPTION COMPLETE POWER DIST. BOX COVER RELAY CAPACITOR CAPACITOR CAPACITOR BREAKER BREAKER BOARD NUT WASHER, FLAT SCREW 2 82

83 1850 POWER DISTRIBUTION BOX without SHORE POWER OPTION SCREW CLAMP FOOT NUT WASHER, INT. TOOTH LOCK CLAMP CLAMP SCREW SCREW 4 83

84 1900 CHEB UNIT 10K COMPLETE CHEB UNIT 10K EVAPORATOR BLOWER HIGH PRESSURE SWITCH THERMAL BREAKER HEATER 3kW 115VAC ADAPTER, DUCT FILTER MOUNTING CLIP TEMPERATURE SENSOR TEMPERATURE SENSOR SWITCH SCREW 4 84

85 1901 CHEB UNIT 14K COMPLETE CHEB UNIT 14K EVAPORATOR BLOWER HIGH PRESSURE SWITCH THERMOSTAT HEATER 180F HEATER 3kW 115VAC LONG ADAPTER, DUCT FILTER MOUNTING CLIP TEMPERATURE SENSOR TEMPERATURE SENSOR SWITCH SCREW 4 85

86 1905 HVAC SYSTEM INSTALLATION PARTS 10K 14K Ref.No Part Number Part Name Qty Qty Remarks VENT GRILL SCREW FITTING CLAMP HOSE, CHEB DRAIN CLAMP 4 6 A DUCT, Bulk item 86

87 1910 CONDENSER 10K COMPLETE UNIT 1 Plate and hardware not included FAN FAN DRIVER HOLD DOWN PLATE NUT WASHER, SPLIT LOCK SCREW 4 87

88 1911 CONDENSER 14K COMPLETE UNIT 1 Plate and hardware not included FAN FAN DRIVER HOLD DOWN PLATE NUT WASHER, SPLIT LOCK SCREW 4 88

89 1920 REFRIGERANT LINES REFRIGERANT LINES, 90º 1 4 FEET REFRIGERANT LINES, 90º 1 6 FEET REFRIGERANT LINES 1 6 FEET REFRIGERANT LINES 1 8 FEET REFRIGERANT LINES 1 15 FEET 89

90 2000 CAB CONTROLLER CONTROLLER ASSEMBLY (CCS ONLY) 1 Harness not included SCREW WASHER, INT. TOOTH LOCK BRACKET SCREW 3 90

91 2100 BATTERY CHARGER BATTERY CHARGER 30A 1 Includes harness BATTERY CHARGER 40A 1 Includes harness HARNESS SCREW 4 91

92 2150 BATERY CHARGER DC HARNESS HARNESS, BATT. CH. TO TRUCK BATTERIES FUSE 1 92

93 2160 APU TO BATTERY HARNESS HARNESS, APU TO BATTERY FUSE 1 93

94 2170 MAIN HARNESS PLATE PLATE SCREW 4 94

95 2200 INDOOR RECEPTACLE INDOOR RECEPTACLE 1 Includes harness SCREW 2 95

96 2300 OUTDOOR RECEPTACLE OUTDOOR RECEPTACLE 1 Includes harness SCREW WASHER, FLAT GROMMET 1 Not shown. 96

97 2400 REMOTE RADIATOR - SLEEPER MOUNTED COMPLETE SLEEPER MOUNTED RADIATOR KIT 1 Includes harness RADIATOR HOUSING ASSEMBLY SCREW WASHER, SPLIT LOCK WASHER, FLAT FAN SCREW WASHER FLAT LOCK NUT FAN DRIVER 1 97

98 2400 REMOTE RADIATOR - SLEEPER MOUNTED OVERFLOW BOTTLE CAP BRACKET SCREW NUT CLAMP CLAMP HOSE HOSE CLAMP 2 A CABLE TIE 1 Bulk item 98

99 2410A REMOTE RADIATOR - FRAME MOUNTED COMPLETE FRAME MOUNTED REMOTE RADIATOR KIT 1 Includes harness COMPLETE KIT - mounted on driver s side 1 Includes harness RADIATOR SHROUD ASSEMBLY SHROUD ASSEMBLY - mounted on driver s side BRACKET BRACKET BRACKET WASHER, FLAT LOCK NUT SCREW WASHER, SPLIT LOCK WASHER, FLAT OVERFLOW BOTTLE ISOLATOR 4 99

100 2410A REMOTE RADIATOR - FRAME MOUNTED WASHER, SPLIT LOCK LOCK NUT CAP PLUG PLUG GROMMET FITTING FITTING CLAMP CLAMP CLAMP PLUG HOSE HOSE 1 100

101 2410B REMOTE RADIATOR - FRAME MOUNTED FAN FRAME ASSEMBLY SHROUD ASSEMBLY SCREW WASHER, SPLIT LOCK WASHER, FLAT SCREW PLATE SCREW WASHER, FLAT NUT FAN DRIVER 1 101

102 2420 HEAT EXCHANGER - SLEEPER MOUNTED COMPLETE SLEEPER MOUNTED HEAT EXCHANGER KIT 1 Includes harness HEAT EXCHANGER HOUSING ASSEMBLY SCREW WASHER, SPLIT LOCK WASHER, FLAT FAN SCREW WASHER, SPLIT LOCK WASHER, FLAT FAN DRIVER CLAMP LOCK NUT FITTING PLUG SCREW NUT CLAMP 2 A CABLE TIE 1 Bulk item 102

103 2430A HEAT EXCHANGER - FRAME MOUNTED COMPLETE FRAME MOUNTED HEAT EXCHANGER KIT 1 Includes harness COMPLETE KIT - mounted on driver s side 1 Includes harness HEAT EXCHANGER FAN SHROUD ASSEMBLY FAN SHROUD ASSEMBLY - mounted on driver s side BRACKET ISOLATOR WASHER, FLAT WASHER, SPLIT LOCK NUT SCREW WASHER, SPLIT LOCK WASHER, FLAT PLUG PLUG FITTING FITTING PLUG CLAMP 2 103

104 2430B HEAT EXCHANGER FRAME MOUNTED FAN FRAME ASSEMBLY SHROUD ASSEMBLY SCREW WASHER, SPLIT LOCK WASHER, FLAT SCREW PLATE SCREW WASHER, FLAT NUT FAN DRIVER 1 A CABLE TIE 1 Bulk items 104

105 2600 REMOTE START CONTROLLER KIT REMOTE START CONTROLLER KIT KEYCHAIN TRANSMITTER HARNESS TO POWER DIST. BOX ANTENNA RECEIVER SCREW 4 105

106 2610 APU REMOTE START / INHIBIT KIT REMOTE START / INHIBIT KIT 1 106

107 2700 APU TRUCK MOUNTING HARDWARE BOLT NUT WASHER, FLAT 8 107

108 2701 APU TRUCK MOUNTING HARDWARE BOLT 4 For 1/2" and 1" spacer BOLT 4 For 2" spacer SPACER 4 1/2" SPACER 4 1" SPACER 4 2" NUT WASHER, FLAT 8 108

109 2703 FRAME GRIPPERS GRIPPER SCREW WASHER, FLAT NUT FRAME GRIPPER KIT 1 109

110 2704 APU TRUCK MOUNTING HARDWARE BOLT WASHER, FLAT NUT BRACKET 2 110

111 3000 HARNESSES External harnesses EXT. OUTLET TO POWER DIST. BOX INT. OUTLET TO POWER DIST. BOX APU TO CONDENSER APU TO POWER DIST. BOX HVAC TO POWER DIST. BOX CAB CONTROLLER TO POWER DIST. BOX CONDENSER TO REM. RADIATOR / HEAT EXCHANGER FAN 1 Internal harnesses (APU) ENGINE ALTERNATOR TO ELECTRICAL BOX NEGATIVE TO FUSE BLOCK POSITIVE TO FUSE BLOCK 1 111

112 4000 BULK MATERIAL Ref.No Part Number Part Name MOQ Remarks WIRE, 2AWG, XPLE, RED 100 FT APU to battery, positive WIRE, 2AWG, XPLE, BLACK 100 FT APU to battery, negative WIRE, 10AWG, XPLE, RED 100 FT Battery charger to truck batteries, positive WIRE, 10AWG, XPLE, BLACK 100 FT Battery charger to truck batteries, negative /4" SILICONE HOSE 250 FT APU cooling system " SPLIT LOOM HOSE COVER 100 FT APU cooling system /2" SPLIT LOOM HOSE COVER 100 FT APU fuel system, battery charger & APU DC cables /16" FUEL LINE 250 FT APU fuel line /16" FUEL LINE 250 FT APU fuel line DUCT, FT HVAC system, various lengths AWG x 3/8" STRAPPING 100 FT APU grounding strap /4 x x12-10awg RING LUG 100 APU grounding strap /8" x 2AWG RING LUG 100 APU DC cables /8" x 10AWG RING LUG 100 Battery charger DC cables GROMMET, LIQUID TIGHT, 1 7/8" 1 Shore power, CHEB GROMMET, LIQUID TIGHT, 3/4" 1 Battery charger GROMMET, LIQUID TIGHT, 1 1/2" 1 Outdoor receptacle, refrigerant lines GROMMET, RUBBER 1 Fuel lines CABLE TIE, 3 7/8, BLACK CABLE TIE, 5 1/2, BLACK CABLE TIE, 7, BLACK CABLE TIE, 11", BLACK CAP, VINYL

113 4100 INSTALLATION KIT - BULK ITEMS CCS INSTALLATION KIT, BULK ITEMS: HOSE, COOLANT 40 FT SPLIT LOOM, 1" 40 FT WIRE, BATTERY CABLE, 2AWG, XPLE, RED 20 FT WIRE, BATTERY CABLE, 2AWG, XPLE, BLACK 20 FT SPLIT LOOM, 1/2" 60 FT WIRE, GXL, 10AWG, RED 20 FT WIRE, GXL, 10AWG, BLACK 20 FT HOSE, FUEL LINE, 5/16" 20 FT HOSE, FUEL LINE, 3/16" 25 FT CABLE TIE, 3 7/8" CABLE TIE, 7" CABLE TIE, 11" SILCONE, RTV, GASKET MAKER, BLACK 300 ML TERMINAL, LUG TERMINAL, LUG TERMINAL, RING TERMINAL, LOCK FORK SCREW CAP, VINYL SCREW SCREW

114 4200 INSTALLATION KIT - STANDARD CCS INSTALLATION KIT, STANDARD: 1 Includes A - N A - CCS INSTALLATION KIT, APU: SCREW NUT WASHER, FLAT TEMPLATE, CCS APU 1 B - CCS INSTALLATION KIT, EXTERIOR OUTLET: GROMMET ASSEMBLY, EXTERNAL OUTLET 1 C - CCS INSTALLATION KIT, CONDENSER: HARNESS, APU TO CONDENSER PLATE, CONDENSER HOLD DOWN INSERT, THREADED, 1/4-20, A-R SERIES SCREW, HHCS, 1/4-20 X 0.75", ZP, GR WASHER, SPLIT LOCK, 1/4", ZP WASHER, FLAT, 1/4", ZP, SAE WASHER, DISC LOC, 1/4", ZP 8 D - CCS INSTALLATION KIT, CHEB UNIT: VENT GRILL GROMMET HOSE, CHEB DRAIN FITTING CLAMP CLAMP SCREW, HWH, 1/4-14 X 1.0", SS, SDST 4 E - CCS INSTALLATION KIT, CAB CONTROLLER: HARNESS, CAB CONTROLLER TO POWER DIST. BOX 1 F - CCS INSTALLATION KIT, MANUALS: CCS WARRANTY REGISTRATION CARD CCS MANUAL - USER'S GUIDE 1 G - CCS INSTALLATION KIT, BATTERY: TERMINAL LUG TERMINAL LUG HEAT SHRINK TUBING HARNESS, APU TO BATTERY TERMINAL, LUG 2 114

115 4200 INSTALLATION KIT - STANDARD H - CCS INSTALLATION KIT, GROUND STRAP: TERM, RING CABLE 4 FT I - CCS INSTALLATION KIT, BATTERY CHARGER: HARNESS 1 J - CCS INSTALLATION KIT, FUEL LINES: CLAMP, SPRING CLAMP, SPRING FITTING FITTING GROMMET HOSE 6 FT PREFILTER 1 K - CCS INSTALLATION KIT, INTERIOR OUTLET: ASSEMBLY, INTERIOR OUTLET 1 L - CCS INSTALLATION KIT, COOLANT LINES: CLAMP, SPRING,1.034"-1.090" HOSE OD, ZP CLAMP, P, 1.25", INS.,C/W.281" MNT.H 6 M DUCT, 4 25 FT N - KIT, INSTALLATION, 14K CHEB: GRILL VENT CLAMP 2 115

116 4500 EMERGENCY SPARES KIT EMERGENCY SPARES KIT: 1 A AIR FILTER ELEMENT 1 B OIL FILTER CARTRIDGE 1 C FUEL FILTER ELEMENT 1 D BELT, COG, 32in 1 E FUSE 1A, GLASS 1 F FUSE 7.5A 1 G FUSE 15A 2 H FUSE 30A 2 I FUSE 50A 1 J FUSE 150A 1 K RELAY, 12V, 50A, 12V, ISO-280 MINI 1 116

117 4600 SERVICE KIT, 500 HOURS SERVICE KIT, 500 HOURS: 1 A AIR FILTER ELEMENT FOR BREATHER B OIL FILTER CARTRIDGE 1 C FUEL FILTER ELEMENT 1 D BELT, COG, 32in 1 117

118 5000 TEMPLATES APU MOUNTING TEMPLATE K CHEB TEMPLATE K CHEB TEMPLATE CONDENSER TEMPLATE REMOTE RADIATOR TEMPLATE SHARED COOLING TEMPLATE 1 118

119 5100 MANUALS USER GUIDE 1 119

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