TA-Y (ESO-9306A)

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1 TA-Y (ESO-9306A) July 206

2 Contents How To Use The Illustrated Parts List... 3 CASE ASSEMBLY... 4 CLUTCH HOUSING ASSEMBLY... 6 CONTROL HOUSING ASSEMBLY... 8 COUNTERSHAFT ASSEMBLY... 0 INPUT SHAFT ASSEMBLY... 2 MAINSHAFT ASSEMBLY... 4 REVERSE IDLER ASSEMBLY... 6 SHIFT BAR ASSEMBLY... 7 SHIFT BAR HOUSING ASSEMBLY

3 How To Use The Illustrated Parts List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic Parts Catalog at Model Designation and Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits or Assemblies contain groups of individual or assembled parts specially developed for optimal replacement during repair. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- Part numbers beginning with the letter 'K' are kits that are not assembled T - Part numbers beginning with the letter 'T' are kits that are not assembled S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings adjacent to the illustration.(on the same or adjacent page) Notes are included on illustrations where additional information is needed. Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories ITEM - Number corresponds to number on illustration for part identification. CURRENT PART - part number of the part available for service. DESCRIPTION - part name or description. REPLACED PART - number of replaced part. QTY - Quantity required for assembly. NOTES - unique characteristics or requirements. KITS / ASSYS WHERE NEEDED - kits or assemblies that contain the part. 3

4 Group: CASE ASSEMBLY CASE ASSEMBLY Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where PLUG CASE 3 X2-207 FILLER PLUG MAGNETIC PLUG SCREW HEX HEAD 4 5/8" - X 3.30" 6 X LOCKWASHER 4 7 GX88866 PTO PROVISION COVER CAP SCREW 2 3/8" SHIM 0.02 AS REQUIRED SHIM 0.78 AS REQUIRED SHIM AS REQUIRED SHIM AS REQUIRED 4

5 Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where SHIM.06 AS REQUIRED C/S BEARING COVER SCREW HEX HEAD 4 3/8"-6X /4" LENGTH SPEEDO ROTOR STUD 4 /2"-20MM LENGTH / /2"-3MM LENGTH SHIM 0.02 AS REQUIRED SHIM SHIM SHIM SHIM BEARING CUP COVER, BEARING, REAR WASHER NUT 4 / X PICKUP ELECTRONIC SPEEDO OIL SEAL - REAR BEARING COVER COUPLING FLANGE NUT 5

6 Group: CLUTCH HOUSING ASSEMBLY CLUTCH HOUSING ASSEMBLY Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where COVER HAND HOLE 2 2 X-8L-408 SCREW & WASHER ASSEMBLY FRONT BEARING COVER CLUTCH HOUSING NEEDLE ROLLER BEARING COVER PLATE SIDE WINDOW SCREW 6 5/6" - 8 X 0.8" LENGTH GASKET FRONT BEARING COVER OIL SEAL 6

7 7

8 Group: CONTROL HOUSING ASSEMBLY CONTROL HOUSING ASSEMBLY Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where 0 K-6028 KIT-CONTROL HOUSING ASSEMBLY A-0079 CONTROL HOUSING ASSEMBLY INCLUDED ITEM NO F00 EXPANSION PLUG BUSHING CONTROL HOUSING INCLUDED & (3) SHAFT GEAR SHIFT 6 X20420 BREATHER INNER SHIFT LEVER SCREW WIRE SPRING OIL SEAL CONTROL 8

9 Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where HOUSING BOOT 3 GMX GMX-3-00 BOLT M0X50 SPRING WASHER M LEVER GEAR SHIFT 6 GMX NUT M0X GASKET CONTROL HOUSING SCREW HEX HEAD 4 3/8"-6X /4" LENGTH 9

10 Group: COUNTERSHAFT ASSEMBLY COUNTERSHAFT ASSEMBLY Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where SNAP RING WASHER BEARING CUP BEARING CONE SNAP RING DRIVE GEAR COUNTERSHAFT TH GEAR COUNTERSHAFT (OVERDRIVE) TH GEAR COUNTERSHAFT RD GEAR 0

11 Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where COUNTERSHAFT KEY COUNTERSHAFT BEARING CONE NOT SERVICEABLE SEPARATELY (ORDER & 55565) BEARING CUP NOT SERVICEABLE SEPARATELY (ORDER & 55565)

12 Group: INPUT SHAFT ASSEMBLY INPUT SHAFT ASSEMBLY Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where BEARING CUP CONE BEARING INPUT SHAFT 2

13 Group: MAINSHAFT ASSEMBLY 3

14 MAINSHAFT ASSEMBLY Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where BEARING CONE SYNCHRO CUP 5/6 2 3 A-637 SYNCHRO ASSY. 5/ CLUTCH HUB 5/ TH GEAR MAINSHAFT (OVERDRIVE) BEARING SNAP RING WASHER 9 0J06 STEEL BALL 2 3/6" TH GEAR MAINSHAFT BEARING CUP SYNCHRONIZER 3/4 2 3 A-868 SYNCHRONIZER ASSEMBLY 3/ SNAP RING CLUTCH HUB 3/ RD GEAR MAINSHAFT BEARING SNAP RING WASHER ND GEAR MAINSHAFT BEARING 4 22 A-7934 SYNCHRONIZER ASSY. / MAINSHAFT ST GEAR MAINSHAFT CLUTCH HUB REVERSE SLIDING CLUTCH REVERSE BEARING NEEDLE REVERSE GEAR MAINSHAFT THRUST WASHER 4

15 Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where BEARING CONE 5

16 Group: REVERSE IDLER ASSEMBLY REVERSE IDLER ASSEMBLY Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where BEARING SPACER REVERSE IDLER GEAR REVERSE IDLER SHAFT 5 0J06 STEEL BALL 3/6" 6 A-0005 REVERSE IDLER ASSEMBLY INCLUDED 0J06, 33005, , &

17 Group: SHIFT BAR ASSEMBLY SHIFT BAR ASSEMBLY Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where 2736 SNAP RING WASHER SPRING SPRING WASHER PLUNGER SHIFT BLOCK REVERSE YOKE ASSY. REVERSE 9 JM6028 ROLL PIN 6 7

18 Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where 0 JM3528 PIN YOKE BAR REVERSE PIN 2 3 0J4 STEEL BALL YOKE BAR ST/2ND SHIFT BLOCK ST/2ND YOKE ASSY. ST/2ND INCLUDED & YOKE PAD SHIFT BAR RETAINER CAPSCREW SHIFT BAR RETAINER 2 A-639 YOKE ASSY. 3RD/4TH INCLUDED & YOKE BAR 3RD/4TH SHIFT BLOCK 5TH/6TH YOKE BAR 5TH/6TH ACTUATOR PIN MOUNTING BRACKET SNAP RING 2 28 X-8-60 SCREW ACTUATOR SNAP RING YOKE BAR 32 A-6969 YOKE ASSY. 5TH/6TH INCLUDED &

19 Group: SHIFT BAR HOUSING ASSEMBLY SHIFT BAR HOUSING ASSEMBLY Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where GASKET SHIFT BAR HOUSING SHIFT BAR HOUSING PLUG LIFTING EYE CAP SCREW HEX FLANGE HEAD 3 3/8"-6X REVERSE SWITCH GASKET RETAINER BALL 9 0J4 STEEL BALL 7 9

20 Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where SCREW HEX HEAD 4 3/8"-6X SPRING

21 2

22 22

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