CHAPTER 3 : STERLING MIDI BUDGET 3 AND MIDI BUDGET 4

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1 CHAPTER 3 : STERLING MIDI BUDGET 3 AND MIDI BUDGET 4 STERLING MIDI BUDGET RANGE IS A TRANSPORTABLE REAR WHEEL DRIVE, THREE OR FOUR WHEEL ELECTRIC POWERED SCOOTA WITH PNEUMATIC TYRES, UPHOLSTERED SEAT WITH FOLDING BACK AND FLIP UP ARMRESTS, SHOPPING BASKET, HORN, BATTERY GAUGE, AND SECURITY LOCK WITH KEY. Note: - Section and Illustration item numbers are shown for reference purposes only and should not be used when ordering replacement parts. Always quote the correct serial number and part number. (see Section Illustration 1 and 2 for Serial Plate Location) Sunrise Medical is ISO 9001 certified, which ensures quality at all stages of the development and production of this wheelchair. This product is manufactured to comply with the requirements of EEC directives 89/336/EEC. FOR MACHINES WITH THE SERIAL NUMBERS COMMENCING FROM : TITLE Contents Midi Midi Feb. 95 Midi Budget PAGE 4 - WHEEL CHASSIS - BODY - STEERING ASSEMBLY WHEEL CHASSIS - BODY - STEERING ASSEMBLY WHEEL CHASSIS - BODY - STEERING ASSEMBLY WHEEL CHASSIS - BODY - STEERING ASSEMBLY WHEEL CHASSIS - BODY - STEERING ASSEMBLY WHEEL CHASSIS - BODY - STEERING ASSEMBLY REAR DRIVE REAR DRIVE REAR DRIVE REAR DRIVE REAR DRIVE (MK 2 ) REAR DRIVE (MK 2) REAR BODY ASSEMBLY REAR BODY ASSEMBLY TILLER -CONTROL BOX-BASKET-LOOM AND BATTERIES TILLER -CONTROL BOX-BASKET-LOOM AND BATTERIES TILLER-CONTROL BOX-BASKET-LOOM AND BATTERIES TILLER - CONTROL BOX - BASKET - LOOM AND BATTERIES SEAT AND FRAME ASSEMBLY SEAT AND FRAME ASSEMBLY IMPORTANT IT IS POTENTIALLY HAZARDOUS TO FIT OR USE ANY PARTS OTHER THAN GENUINE SUNRISE MEDICAL PARTS. THE COMPANY DISCLAIMS ALL LIABILITY FOR THE CONSEQUENCES OF SUCH USE, WHICH IN ADDITION VOIDS THE MACHINE WARRANTY. THIS SCOOTA IS FOR THE CARRIAGE OF ONE PERSON AND MUST NOT BE USED FOR ANY OTHER PURPOSE. MODEL : STERLING MIDI BUDGET DATE: MARCH 1999 *SUPPLIED ONLY AS AN ASSEMBLY PUBLICATION NO PAGE 3.1.1

2 4 WHEEL CHASSIS - BODY - STEERING ASSEMBLY This Illustration and accompanying text set out in this Document is the Property of SUNRISE MEDICAL LTD. and must not be copied or used for manufacturing, tendering or any other purpose without their permission. PAGE DATE: MARCH 1999 PUBLICATION NO MODEL : STERLING MIDI BUDGET

3 4 WHEEL CHASSIS - BODY - STEERING ASSEMBLY ITEM PART No. DESCRIPTION QTY SERIAL No. No. FRONT BODY 1* FRONT BODY PANEL STERLING BADGE SCREW M3.5 X 8MM ST. CSK FOOT BOARD MAT VELCRO STRIPS - BATTERY GRIP VELCRO MOULDED HOOK STRIPS SCREW NO. 6 X 1/2" POZI PAN WASHER 3.5 X 15MM O/D BLACK 5 STEERING STEERING COLUMN NUT M10 BINX WASHER M10 SHAKEPROOF EXTERNAL BALL JOINT ASSEMBLY 2 SEAT SEAT STEM (DETACHABLE) BOLT M10 X 50MM HEX HD 1 CHASSIS TIE WRAP DEDOCKING CABLE SPLIT KEY RING COMPRESSION SPRING DETENT PIN - CHASSIS RELEASE 2 22* CHASSIS END PLUG 7/8" X 16 (SQ) END PLUG 7/8" X 16 - (ROUND) 2 25* BUSH - STEERING HEAD 2 26* STEERING HEAD SHIM 37 X 47 X 0.5 (OPTIONAL) FRONT BODY BRACKET SCREW NO.10 X 3/4" POZI PAN (BLACK) CIRCLIP EXT 1 30* STEERING SWIVEL PIN 2 31* ROLL PIN 1/8" X 7/8" 2 STUB AXLE 32* NUT M12 BINX 2 33* WASHER TAB M * AXLE SUPPORT PRESSING 2 35* FLANGED BUSH (NYLON) - STEERING 4 36* FRONT STUB AXLE PRESSING 2 37* SPACING WASHER - FRONT WHEEL 2 38* STUB AXLE STEERING PRESSING (NON BRAKES ONLY) 2 39A SCREW M8 X 15 MM HEX HD 2 39B NUT M8 NYLOC 4 39C WASHER M8 2 MODEL : STERLING MIDI BUDGET DATE: MARCH 1999 PUBLICATION NO PAGE 3.1.3

4 4 WHEEL CHASSIS - BODY - STEERING ASSEMBLY This Illustration and accompanying text set out in this Document is the Property of SUNRISE MEDICAL LTD. and must not be copied or used for manufacturing, tendering or any other purpose without their permission. PAGE DATE: MARCH 1999 PUBLICATION NO MODEL : STERLING MIDI BUDGET

5 4 WHEEL CHASSIS - BODY - STEERING ASSEMBLY ITEM PART No. DESCRIPTION QTY SERIAL No. No. WHEEL FLANGED SCREW (WHEEL) ASSEMBLY 8 51* INNER WHEEL RIM 4" 2 52* BEARING SPACER TUBE 2 54* OUTER WHEEL RIM 4" NUT M8 NYLOC (WHEEL) 8 56 * SPRING WASHER M12 - WHEEL 2 57* WASHER TAB M * WHEEL NUT M12 (DOMED) INNER TUBE 260 X TYRE 260 X 85 (30/36 PSI) 2 ASSEMBLIES WHEEL BODY WHEEL CHASSIS KING PIN STUB AXLE WHEEL WHEEL NUT 1 MODEL : STERLING MIDI BUDGET DATE: MARCH 1999 PUBLICATION NO PAGE 3.1.5

6 3 WHEEL CHASSIS - BODY - STEERING ASSEMBLY This Illustration and accompanying text set out in this Document is the Property of SUNRISE MEDICAL LTD. and must not be copied or used for manufacturing, tendering or any other purpose without their permission. PAGE DATE: MARCH 1999 PUBLICATION NO MODEL : STERLING MIDI BUDGET

7 3 WHEEL CHASSIS - BODY - STEERING ASSEMBLY ITEM PART No. DESCRIPTION QTY SERIAL No. No. FRONT BODY 1* FRONT BODY PANEL "STERLING BADGE" FOOT BOARD MAT VELCRO STRIP - 170MM VELCRO STRIP (HOOKED) SCREW NO. 6 X 1/2" POZI PAN WASHER 3.5 X 15MM (BLACK) 4 CHASSIS END PLUG 7/8" X 16 SQ. 2 11* CHASSIS TIE WRAP (BLACK) 8" 1 13* BUSH SHIM DETENT PIN COMPRESSION SPRING SPLIT KEY RING DE DOCK CABLE CIRCLIP EXTERNAL STEERING FORK BOLT - M10 X 50 MM HEX. HD NUT - M10 X1.75 MM BINKS SEAT STEM (DETACHABLE) WHEEL SPACER FRONT WHEEL AXLE 1 27* TAB WASHER - M8 2 28* SETSCREW - M8 X15MM HEX. HD. 2 WHEEL 30* INNER WHEEL RIM - 4" FRONT WHEEL SPACER 1 32* WHEEL BEARING 2 33* OUTER WHEEL RIM - 4" FLANGED BOLT M8 X 20MM FLANGED NUT M8 NYLOC INNER TUBE 260 X TYRE 260 X 85 (30-35 PSI) RIGHT ANGLE VALVE 2 ASSEMBLIES FRONT BODY CHASSIS WHEEL BOLT WHEEL 1 MODEL : STERLING MIDI BUDGET DATE: MARCH 1999 PUBLICATION NO PAGE 3.2.7

8 REAR DRIVE This Illustration and accompanying text set out in this Document is the Property of SUNRISE MEDICAL LTD. and must not be copied or used for manufacturing, tendering or any other purpose without their permission. PAGE DATE: MARCH 1999 PUBLICATION NO MODEL : STERLING MIDI BUDGET

9 REAR DRIVE ITEM PART No. DESCRIPTION QTY SERIAL No. No. REAR DRIVE MOTOR HOUSING - RIGHT MOTOR HOUSING - LEFT GEARBOX GASKET NUT M4 HEX - DIFF. HOUSING SCREW M4 X 40MM HEX HD - DIFF. HOUSING 4 6* MOTOR COUPLING 1 7* O RING - WORM GEAR 2 8* BEARING 5\8" X 5\16" - WORM SHAFT 2 9* WORM SHAFT WHEEL BEARING - DRIVE SHAFTS RIGHT DRIVE SHAFT KEY 6MM SQ X 25MM - DRIVE SHAFT KEY 5MM SQ X 12MM - DRIVE SHAFT O RING - RIGHT AXLE TUBE AXLE TUBE (RIGHT) BEARING - AXLE TUBE WHEEL SPACER BUSH AXLE TUBE (LEFT) BOLT M6 X 12MM HEX HD - AXLE TUBES SHIM WASHER X X 1 - LEFT AXLE TUBE THURST WASHER - DIFF. CAGE DIFFERENTIAL CAGE - DIFF. CAGE CIRCLIP EXTERNAL - DIFF. CAGE PIVOT SHAFT - DIFF. CAGE BEVEL GEARS - DIFF. CAGE 4 26* DIFFERENTIAL DRIVE GEAR (LARGE) KEY 6MM SQ X 10MM - DIFF LEFT DRIVE SHAFT 1 STABILISER WHEEL BRACKET - STABILISER BOLT M8 X 15MM HEX HD - BRACKET NUT NYLOC M8 - BRACKET LOCK NUT M8 - WHEEL WHEEL 2" - STABILISER M8 X 65MM LONG BOLT 2 MOTOR MOTOR /BRAKE ( 4MPH ) UK ONLY KNOB -FREE WHEEL GRUB SCREW CONE PT M5 X 8MM - FREEWHEEL KNOB GAITER - MOTOR - MOTOR BRAKE MICRO SWITCH - MOTOR BRAKE MOTOR BRUSHES (EMD MOTORS) PLUG MOUNTING BRACKET PIN PLUG TIE WRAP - MOTOR SCREW M6 X 40MM (BUTT HD) - PLUG BRACKET BOLT M6 X 45MM HEX HD - DIFF. HOUSING NUT M6 HEX - DIFF. HOUSING SCREW M6 X 20MM SKT HD - DIFF. /MOTOR HOUSING SPRING WASHER M6 - DIFF. /MOTOR HOUSING WASHER M6 X14 X DIFF. /MOTOR HOUSING 2 LIFT HANDLE ASSEMBLY END PLUG 7/8" X 16G LIFT HANDLE BOLT M6 X 55MM HEX HD NUT M6 HEX 2 MODEL : STERLING MIDI BUDGET DATE: MARCH 1999 PUBLICATION NO PAGE 3.3.9

10 REAR DRIVE This Illustration and accompanying text set out in this Document is the Property of SUNRISE MEDICAL LTD. and must not be copied or used for manufacturing, tendering or any other purpose without their permission. PAGE DATE: MARCH 1999 PUBLICATION NO MODEL : STERLING MIDI BUDGET

11 REAR DRIVE ITEM PART No. DESCRIPTION QTY SERIAL No. No. WHEEL FLANGED SCREW M8 X 15 MM HEX HD 8 61* INNER WHEEL RIM - 4" 2 62* OUTER WHEEL RIM - 4" FLANGED NUT INNER TUBE 260 X TYRE 260 X 85 - (PSI 30-35) 2 66* TAB WASHER M * WHEEL NUT M12 (DOMED) 2 ASSEMBLIES 3,6-9, WORM AND DIFF. GEARS 1 3, RIGHT DRIVE SHAFT 1 3,12-13, LEFT DRIVE SHAFT DIFFERENTIAL , MOTOR AND PLUG LIFT HANDLE REAR WHEEL DIFF. ASSY 1 MODEL : STERLING MIDI BUDGET DATE: MARCH 1999 PUBLICATION NO PAGE

12 REAR DRIVE (MK 2) This Illustration and accompanying text set out in this Document is the Property of SUNRISE MEDICAL LTD. and must not be copied or used for manufacturing, tendering or any other purpose without their permission. PAGE DATE: MARCH 1999 PUBLICATION NO MODEL : STERLING MIDI BUDGET

13 ITEM PART No. DESCRIPTION QTY SERIAL No. No. REAR DRIVE REAR DRIVE (MK 2) CASTING - GEARBOX/AXLE (RIGHT) CASTING - GEARBOX/AXLE (LEFT) GEARBOX GASKET MAIN DRIVE SHAFT (RIGHT) MAIN DRIVE SHAFT (LEFT) DIFFERENTIAL GEAR BEVEL DIFFERENTIAL GEAR PIN- BEVEL GEAR WASHER-BEVEL GEAR KEY 5MM SQ X 12MM (SHORT) BEARING BALL 20 X 420 X BEARING 15MM SPACER BUSH KEY 6MMSQ X 25MM (LONG) SCREW M6 X 20MM SKT HD WASHER M6 X 14 X SPRING WASHER M BOLT M4 X 40MM HEX HD NUT M4 HEX FLANGED SCREW TAPLITE M8 X 20MM HEX HD REAR AXLE LOCATION BRACKET (RIGHT) REAR AXLE LOCATION BRACKET (LEFT) LIFT HANDLE END PLUG 7/8" X 16G 2 25* WORM GEAR 1 26* BEARING 7/8" X 5/16" 2 27* "O" RING 2 28* MK2 COUPLING TIE WRAP BLACK 7.8 X STABILISING PRESSING WHEEL 2" BOLT M8 X 15MM HEX HD NUT M8 X 1.25 (THIN ) LOCK HEX NUT M8 NYLOC (THICK) HEX SETSCREW M8 X 15MM HEX HD 2 MOTOR 41* BRAKE KNOB 1 42* SETSCREW CONE PT M5 X 8MM BRAKE DIP MOULDING MICRO SWITCH SCREW M6 X 20MM SOCKET HD MOTOR BRUSHES PIN PLUG MOTOR CONNECTION BRACKET 1 WHEEL FLANGED SCREW 8 62* INNER WHEEL RIM - 4" 2 63* OUTER WHEEL RIM - 4" FLANGED NUT INNER TUBE 260 X TYRE 260 X 85 - PSI * TAB WASHER M * WHEEL NUT M12 (DOMED) 2 ASSEMBLIES 3,4,10, RIGHT DRIVE SHAFT 1 3,5,10, LEFT DRIVE SHAFT 1 44,46, MOTOR VENTED C/W BRAKE REAR WHEEL ASSEMBLY - 4" 1 3,6, WHEEL NUT SPARES KIT DIFF. GEAR, WORM ASSY, C/W COUPLING AND GASKET 1 MODEL : STERLING MIDI BUDGET DATE: MARCH 1999 PUBLICATION NO PAGE

14 REAR BODY ASSEMBLY This Illustration and accompanying text set out in this Document is the Property of SUNRISE MEDICAL LTD. and must not be copied or used for manufacturing, tendering or any other purpose without their permission. PAGE DATE: MARCH 1999 PUBLICATION NO MODEL : STERLING MIDI BUDGET

15 REAR BODY ASSEMBLY ITEM PART No. DESCRIPTION QTY SERIAL No. No. REAR BODY PANEL REAR BODY PANEL AMBER REFLECTOR RED REFLECTOR STERLING BADGE DECAL - "MIDI BUDGET" PANEL FOAM PADS DECAL - "FREEWHEEL" 1 HANDLE VELWASHER WASHER 2BA SNAP RIVET HANDLE STRAP 1 ASSEMBLY REAR BODY PANEL 1 MODEL : STERLING MIDI BUDGET DATE: MARCH 1999 PUBLICATION NO PAGE

16 TILLER-CONTROL BOX-BASKET-LOOM AND BATTERIES This Illustration and accompanying text set out in this Document is the Property of SUNRISE MEDICAL LTD. and must not be copied or used for manufacturing, tendering or any other purpose without their permission. PAGE DATE: MARCH 1999 PUBLICATION NO MODEL : STERLING MIDI BUDGET

17 TILLER - CONTROL BOX - BASKET - LOOM AND BATTERIES ITEM PART No. DESCRIPTION QTY SERIAL No. No. TILLER ASSEMBLY TILLER ARM END PLUG (BLACK PLASTIC) ARM GRIP (BLACK) LOCKING HANDLE BOLT M8 X 35MM - TILLER STEM SCREW 4BA X 3/8" - CONTROL BOX 2 BASKET BRACKET ASSEMBLY - (OPTIONAL) BRACKET BASKET/BRAKE CLAMP BOLT M6 X 45MM CLAMP 2 BASKET TILLER COVER TILLER COVER SUNRISE LOGO DECAL CONTROL BOX DECAL (WITHOUT LIGHTS\INDICATOR) BASKET (OPTIONAL ) 1 LOOM ASSEMBLY MAIN WIRING LOOM (WITHOUT LIGHTS) RESET SWITCH 15AMP SCREW - BATTERY CHARGER PLUG 1 CONTROL BOX ASSEMBLY CONTROL BOX WITHOUT LIGHTS WASHER 6MM OPERATING BAR SLEEVE (GREEN) SLEEVE (YELLOW) HORN BUTTON HORN ON/OFF SWITCH BULB LENS (ON/OFF SWITCH) KEY (IGNITION - LONG - 739) KEY (IGNITION - SHORT - 537) KEY SWITCH SPEED POT POINTER KNOB ROTARY POT CAP 1 BATTERY ASSEMBLY BATTERY COVER UI BATTERY WIRING KIT CIRCUIT BREAKER - 70 AMP PLUG - 2 PIN - BLACK SCREW M4 X 20MM NYLOC NUT M SCREW M6 X 15MM HEX HD WASHER M WASHER 1/4" X 3/8" BATTERY HARNESS (LIFT) G BATTERY 30 AMP HR (MAINTENANCE FREE) 2 MODEL : STERLING MIDI BUDGET DATE: MARCH 1999 PUBLICATION NO PAGE

18 TILLER - CONTROL BOX - BASKET - LOOM AND BATTERIES This Illustration and accompanying text set out in this Document is the Property of SUNRISE MEDICAL LTD. and must not be copied or used for manufacturing, tendering or any other purpose without their permission. PAGE DATE: MARCH 1999 PUBLICATION NO MODEL : STERLING MIDI BUDGET

19 TILLER - CONTROL BOX - BASKET - LOOM AND BATTERIES ITEM PART No. DESCRIPTION QTY SERIAL No. No. ASSEMBLIES TILLER BATTERY COVER & HARNESS (CONVERSION KIT FOR 1 SONNESCHIEN BATTERIES) ASSEMBLIES ( CONT. ) BRAKE LEVER 1 25,26, TILLER COVER (WITHOUT LIGHTS\ INDICATORS) BATTTERY COVER COMPLETE 1 60,61, BATTTERY COVER (LARGE) CONTROL BOX 1 MODEL : STERLING MIDI BUDGET DATE: MARCH 1999 PUBLICATION NO PAGE

20 SEAT AND FRAME ASSEMBLY This Illustration and accompanying text set out in this Document is the Property of SUNRISE MEDICAL LTD. and must not be copied or used for manufacturing, tendering or any other purpose without their permission. PAGE DATE: MARCH 1999 PUBLICATION NO MODEL : STERLING MIDI BUDGET

21 ITEM PART No. DESCRIPTION QTY SERIAL No. No. SEAT AND FRAME SEAT AND FRAME ASSEMBLY LIGHTWEIGHT / ARMREST FRAME WASHER M CAP SCREW 1/4" X7/8" SKT CAP SCREW 1/4" BSW X 1.1/2"SKT VELCRO STRIPS PLASTIC PLUG ARM SIDE PLATE BOLT 1/4" BSW X 1 1/2" WASHER 1/4" SPRING WASHER NUT 1/4" BSW DOME ARM RECEIVER BOLT 1/4" BSW 1.3/4" SCREW 1/4" BSW X 1.2" LOCKNUT THIN 1/4" X CLIP - WALKING STICK PLASTIC END CAP 19MM DIAMETER TUBE - ARM REST ARMREST PAD (STD 10") SCREW 10/32" X 1 1/4" WASHER 5MM X 12.5MM BLACK SEAT SHELL (LIGHTWEIGHT) BOTTOM CUSHION 1 SEAT CASTING SHAKEPROOF WASHER 1/4" BOLT M6 X 15MM HEX HD PULL ROD RELEASE LEVER SHAFT SEAT PLUNGER LOCATION PLUNGER SPRING SCREW M5 X 20MM COTTER PIN 1/16" X 1/2" NYLOC M SEAT CASTING ASSEMBLY 1 ASSEMBLIES LIGHTWEIGHT SEAT CASTING AND PLUNGER 1 MODEL : STERLING MIDI BUDGET DATE: MARCH 1999 PUBLICATION NO PAGE

22 PAGE DATE: MARCH 1999 PUBLICATION NO MODEL : STERLING MIDI BUDGET

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