World Leader in Flight Control Systems and Critical Control Applications

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1 World Leader in Flight Control Systems and Critical Control Applications

2 Exceeding Expectations Since 1951 Over the last 60 years, Moog has developed a reputation throughout the world as a company whose people and products are at the forefront of the aerospace industry. We are known for our successful solutions to motion control challenges that are viewed by others as impossible. This directly reflects the creativity, work ethic and remarkable attention to purpose of our people. Over this period, Moog has grown from a high technology component manufacturer to become a leading supplier of integrated flight control systems. We are continuously investing to extend the depth of our product expertise while simultaneously expanding our capabilities to take on the challenges and responsibilities of a changing industry. As a result, we are positioned today on virtually every aircraft in the marketplace, supplying reliable flight control systems and specialized control products that are highly supportable and add significant value for our customers. 2 o u r h e r i t a g e

3 From Products to Complete Systems Proven Building Blocks n Flight Control Electronics n Servoactuators n Inertial Guidance n Software n Components Advanced Technologies n Integrated Electronics n Electrohydrostatic Actuation n MEMS Sensors n High Temperature Actuation n Ballistic Tolerant Designs Logistics Support n Worldwide Support n Personalized Service n Integrated Logistics MOOG SYSTEM SOLUTIONS Primary Flight Controls Secondary Flight Controls Navigation & Guidance Engine Controls Utility Systems Integrated Systems Capability n Modeling and Simulation n D0-178B Level A Software n D0-254 Hardware n HW/SW Integration n System Qualification Manufacturing n In-House Rapid Prototyping n Supply Chain Management n Global Production Sourcing n Additive Maufacturing Certification n Validation and Verification n Ground and Flight Testing n FAR/JAR Part 25 Systems 3

4 Comprehensive Systems Capabilities with Complete Turnkey Solutions Requirements Definition System Design System Integration Joint Concept Definition Requirements Flow Down Hardware/Software Integration Architectural Trade Studies Manage Industry Teams Verification and Validation Hazard Assessment Modeling and Simulation Sub-System Qualification Redundancy Management Software Iron Bird Testing Requirements Development Reliability Analysis Prototyping 4

5 System Qualification Production Support Solutions Platform Integration On-Site Technical Support Training and Documentation Safety Analysis Kanban Inventory Management 24-Hour AOG Support Ground Testing Kitting for Point-of-Use Delivery Repair and Overhaul Flight Certification Third Party Supplier Management Engineered Solutions Field Support 5

6 System Integrator for the Lockheed Martin F-35 Moog was selected by Lockheed Martin as the system integrator for the Primary Flight Control and Leading Edge Flap Actuation Systems on all three variants of the F-35 Joint Strike Fighter. Rolls-Royce also selected Moog to design, qualify and manufacture the Lift System Primary Actuation for the F-35B variant. 6

7 3 Flight Control Systems The F-35 power-by-wire system represents an advancement on the more electric aircraft topology, integrating: n Self-contained electrohydrostatic (EHA) actuators to position primary flight surfaces 2 5 n Electronic control units to remotely drive and control the EHAs n Electrically driven power drive units (PDUs) to position the maneuvering leading edge flaps As the prime contract holder, Moog s role includes managing the industry team, integrating the complete actuation system and supplying critical technologies and major sub-systems. Electric Hydraulic Mechanical Power-By-Wire Architecture Power and Control Electronics 1 2 Dual Tandem EHA Actuator 3 4 Flap Actuation System 5 6 Electric Power Drive Unit Simplex EHA Actuator Wingfold Actuation System While not part of the flight control system, Moog also developed the wingfold actuation system for the carrier variant, which includes Moog s advanced spline lock technology. Lift System Primary Actuation The hovering ability of the F-35B STOVL aircraft is pro- 4 3 vided by the lift system, which combines a thrust vectoring nozzle that directs main engine exhaust downward 2 5 to generate aft vertical lift, and a centrally mounted lift 1 fan to counterbalance forward vertical lift. Moog supplies the lift system primary actuation, which includes: n The actuation system for the three-bearing swivel nozzle, which is rotated 90 degrees, directing the main engine s exhaust downward n The actuation system for the lift fan s variable area nozzle and inlet guide vane, which controls airflow through the lift fan These actuation systems use electronically controlled hydraulic and fueldraulic servoactuators specially designed for operation in extreme temperature and vibration environments. Fueldraulic Hydraulic Mechanical Advanced Fueldraulic System Variable Inlet Guide Vane Actuation Variable Area Vane Box Nozzle Actuation Three-Bearing Swivel Module Actuation Transfer Gearbox Nozzle Cooling Valve Actuator 7

8 System Provider for the Boeing 787 Dreamliner Moog designed, integrated and provided certification support for the complete Primary Flight Control Actuation System and the High Lift System on the Boeing 787 Dreamliner. The Moog systems position and monitor all the aircraft s flight surfaces in response to pilot commands. 8

9 Primary Flight Control Actuation System The 787 flight control system controls 21 primary flight surfaces on the airplane, as well as the spoilers and horizontal stabilizer, and includes a mix of electro hydraulic (EH) and electromechanical (EM) servoactua- 7 tors and all associated control electronics. The system includes EH servoactuators with remote loop closure electronics for the ailerons, flaperons, inboard and outboard spoilers, elevator and rudder. The horizontal stabilizer and mid-board spoilers employ EM servoactuators with associated motor drive control. Key features of the system include: n Smart actuators with on-board loop closure n 5000 psi system operating pressure n High power controllers with active front ends n EM HSTA with dual load path n EM mid-board spoilers n Advanced materials for optimized weight Hydraulic Electric Primary Flight Control System Aileron Servoactuator Flaperon Actuator and Control Module Inboard Spoiler Servoactuator Outboard Spoiler Servoactuator Electromechanical Spoiler Actuator and Motor Control Unit Horizontal Stabilizer Trim Actuator and Motor Control Unit Elevator Servoactuator Rudder Servoactuator High Lift Actuation System The 787 high lift system is comprised of nearly 450 discrete assemblies including: power drives, electronic 3 6 controls, trim controls, geared rotary actuators, rack and pinion roller assemblies, transmission shafts, gearboxes, sensors and accessory components. Key features of the system include: n n n n Advanced flap trim control for reduced wing drag Hybrid hydraulic and electric power drive Advanced composite transmission components 5000 psi operating pressure Hydraulic Electric Rotary Mechanical High Lift System Hydraulic Control Module and Power Drive Unit Electric Motor Control Unit Leading Edge Slat Actuation Trailing Edge Flap Actuation Variable Camber Trim Unit Leading Edge and Trailing Edge Resolvers 9

10 Proven Products and Leading Edge Technologies Products n Pilot Controls n Flight Control Electronics n Inertial Sensors and IMU n Electromechanical (EM) Actuators n Electrohydrostatic (EHA) Actuators Side Stick Controls n Hydraulic Actuators n Mechanical Actuators n Components Flight Control Computers Attitude and Heading Reference Systems Distributed Control Electronics Fly-by-Wire Primary Flight Control Actuators Motor Drive Control Electronics Leading Edge Flap Electric Drive Units Horizontal Stabilizer Trim Actuators Wingfold Geared Rotary Actuators Engine Inlet Guide Vane Actuators

11 Technologies n Redundancy Management n Advanced Controls n High Integrity Electronics and Software n MEMS-Based Inertials n High Temperature EM Actuation Redundant Actuator Control Electronics n High Pressure Hydraulic Actuation n Advanced Materials and Processes n Advanced Motor and Pump Designs n Ballistic Tolerant Designs Remote Actuator Control Electronics MEMS IMU Electrohydrostatic Primary Flight Control Actuators Active Vibration Control Systems Electrically Backed-up Hydraulic Primary Flight Control Actuators Integrated Motor-Pump Assembly 5000 psi Primary Flight Control Actuators Electromechanical Flight Control Actuators Helicopter Ballistic Tolerant Main Rotor Servoactuators 11

12 Innovative Solutions for Military Aircraft and Unmanned Vehicles

13 Superior Engineering and Advanced Technologies n Pilot Controls n Vehicle Management Systems n Flight Control Computers n Navigation and Guidance n Fly-By-Wire Flight Control Systems and Software n Primary Flight Control Actuation Systems n Maneuvering Leading Edge Flap Actuation Systems n Weapons Bay Door Drive Systems n Wingfold Actuation Systems n Engine Controls n Weapon Systems n Utility Actuation P r o g r a m C r e d e n t i a l s 13

14 14 High Reliability Solutions for Military and Civil Rotorcraft

15 Ruggedized Products and Proven Solutions n Pilot Controls n Flight Control Computers n Navigation and Guidance n Fly-By-Wire Control Systems and Software n Primary Flight Control Actuation n Stability Augmentation Systems n Active Vibration Control Systems n Prognostics and Health Management n Utility Controls P r o g r a m C r e d e n t i a l s 15

16 16 Best Value for Commercial Transport, Regional and Business Jets

17 High Reliability Designs and Cost Effective Solutions n Cockpit Controls n Flight Control Computers n Navigation and Guidance n Fly-By-Wire Control Systems and Software n Primary Flight Control Systems n Secondary Flight Control Systems n High Lift Systems n Engine Controls n Autopilot Servoactuators n Stabilizer Trim Actuators and Control Electronics n Utility Controls P r o g r a m C r e d e n t i a l s 17

18 Moog Global Support n Engineered Solutions n Performance-Based Logistics n Flight Hour Maintenance Services n Depot Partnering and Support n Asset Management n Repair and Overhaul Services n Modifications and Upgrades n 24/7 Hour AOG Support n Spares Provisioning n Technology Insertion n Obsolescence Management n Support Equipment n Technical Support and Data 18

19 Moog Worldwide Moog Aircraft Group is recognized as the world leader in flight control systems and critical control products. We are committed to maintaining a superior level of customer support for our wide range of products, and support virtually every commercial airline in the world, as well as US government agencies and foreign military customers. We maintain repair and overhaul facilities that are staffed and stocked to satisfy our customers turnaround time requirements, and we hold certificates from FAA, EASA and CAAC. As one of our most valued assets, our reputation within the aerospace industry has been solidified by the reliability of our products. 19

20 2015 Moog Inc. All rights reserved

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