Integrated Facility System (IFS ) Switchboards

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1 Integrated Facility System (IFS) Switchboards Technical ata T E Effective March 2007 Supersedes T E pages 1 8, dated May 2002 Integrated Facility System Switchboards Product escription Eaton s Cutler-Hammer Integrated Facility System Switchboard product is a simple concept. This technology integrates standard panelboards, dry-type distribution transformers, contactors and other electrical equipment into free-standing, front accessible switchboards. This proven design provides unique solutions to age-old problems. Integrated Facility System Switchboards Space savings up to 50% or more. Factory wired and pre-tested. Assembled and ready to install. Significantly reduces installation time and materials. Significantly reduces materials associated with panel installation. Frees up additional space at no charge to the owner. Installed cost is typically less than with traditional products. Available Options Automatic transfer switches. UPS. TVSS. HVAC control. Lighting control. Harmonic blocking filter. PF correction. Metering. Generator quick connect. Standards Meets NEMA Standard PB-2 and UL 891. Utilized with Type 1 Pow-R-Line C switchboard sections. Select main, branch feeder, customer and utility metering from Eaton s Consulting Application Guide. Factory-wired panelboards and dry-type distribution transformers meet NEMA Standard PB-2, UL 891 and the National Electrical Code. Integrated Facility System Switchboard Sections and Selection From the following pages select the appropriate section Type. Select from panelboards, blank steel backpans and dry-type distribution transformers by cell. Layout IFS sections near standard distribution sections. Indicate on drawings and one-line diagrams the connections from feeder devices to the appropriate cell.

2 Integrated Facility System Switchboards istribution Section Layout Eaton s Cutler-Hammer Pow-R-Line panelboard integration factory wired from feeder device in adjacent section(s) to panelboards. Standard features include lockable trim doors and factory-mounted overcurrent devices. Panelboard Cell A Panelboard Cell B Panelboard Cell C Conduit Area (304.8) Floor Plan Type 1 and 2 Sections IFS Type 1 Section IFS Type 2 Section FIGURE 1. 1 AN 2 INTEGRATE FACILITY SYSTEM SITCHBOARS ISTRIBUTION LAYOUT IMENSIONS IN INCHES (MM) TABLE 1. IFS 1 ALLOABLE CONFIGURATIONS (SELECT ONE PANELBOAR PER PANELBOAR CELL ) IMENSIONS IN INCHES (MM) PANEL PANELBOAR CELL IFS Type 1 Section A Pow-R-Line 1a B C AC Pow-R- 240 Command 480Y/277 EVICE S ALLOABLE PANELBOAR MOIFICATIONS ITH IMENSIONS () EPTH IMENSIONS () STANAR OPTIONAL STANAR OPTIONAL HEIGHT 240 MLO (660.4) 480Y/277 MLO (660.4) MLO (660.4) Pow-R-Line 1a 240 MLO (660.4) 480Y/277 MLO (660.4) Pow-R-Line 1a (660.4) 480Y/ (660.4) Pow-R-Command 480Y/277 MLO (660.4) 225 Pow-R-Line 3a 480Y/277 MLO (660.4) 600 MLO branch circuits maximum. Bus density, compression main lugs through 225 amperes, copper main lugs, copper bus, silver-plated copper bus, tin-plated copper bus, ground bar circuit breaker handle lockoff devices, increased bus rating, nameplates, 200% rated neutral through 225 amperes, permanent circuit numbers, directory frames, If panel sizing with non-interchange main is 48 inches ( mm) or less, the panel will fit in a half section. If it is 72 inches ( mm), you must use a full section. If it is 60 inches ( mm), contact Eaton for structure dimensions. (One exception is PRL 1a/2a with 400 ampere MLO and 42 circuits, which will fit in half section.) Service entrance label, remote controlled switches, Clipper TVSS. 2 EATON CORPORATION Cutler-Hammer IFS Switchboards Technical ata T E Effective: March 2007

3 Integrated Facility System Switchboards istribution Section Layout (Continued) Eaton s Cutler-Hammer Pow-R-Line panelboard and transformer integration factory wired from feeder device in adjacent sections. Standard features include lockable trim doors and factory-mounted overcurrent devices. Cell Cell F Conduit Area (304.8) Floor Plan Type 3 and 4 Sections Cell E Conduit Area IFS Type 3 Section IFS Type 4 Section Floor Plan Type 4 Sections with Blank Steel Backpan Only FIGURE 2. 3 AN 4 INTEGRATE FACILITY SYSTEM SITCHBOARS ISTRIBUTION LAYOUT IMENSIONS IN INCHES (MM) TABLE 2. IFS 3 AN 4 ALLOABLE CONFIGURATIONS (SELECT ONE PANELBOAR PER PANELBOAR CELL ) IMENSIONS IN INCHES (MM) PANEL PANELBOAR CELL IFS Type 3 Section Pow-R-Line 1a E Blank Steel Backpan Pow-R-Line 1a Blank Steel Backpan AC EVICE S ALLOABLE PANELBOAR MOIFICATIONS ITH IMENSIONS () EPTH IMENSIONS () STANAR OPTIONAL STANAR OPTIONAL HEIGHT 240 MLO (660.4) 480Y/277 MLO (660.4) None 20 (508.0) 26 (660.4) 240 MLO (660.4) 480Y/277 MLO (660.4) None 20 (508.0) 26 (660.4) IFS Type 4 Section F Blank Steel None 20 (508.0) 26 (660.4) Backpan 42 branch circuits maximum. Bus density, compression main lugs through 225 amperes, copper main lugs, copper bus, silver-plated copper bus, tin-plated copper bus, ground bar circuit breaker handle lockoff devices, increased bus rating, nameplates, 200% rated neutral through 225 amperes, permanent circuit numbers, directory frames, If panel sizing with non-interchange main is 48 inches ( mm) or less, the panel will fit in a half section. If it is 72 inches ( mm), you must use a full section. If it is 60 inches ( mm), contact Eaton for cell height. (One exception is PRL 1a/2a with 400 ampere MLO and 42 circuits, which will fit in half section.) Possible uses: HVAC, dimming, contactors, A/V equipment and data rack equipment. Contact Eaton for details. Galvanized steel backpan provided for customer specified equipment. Contact Eaton for requirements and details. 120 Vac receptacle mounted to backpan and wired to single-pole 20 ampere breaker in the adjacent section, Panduit wireway. EATON CORPORATION Cutler-Hammer IFS Switchboards Technical ata T E Copyright

4 Integrated Facility System Switchboards istribution Section Layout (Continued) Eaton s Cutler-Hammer Pow-R-Line panelboard and transformer integration factory wired from feeder device in adjacent sections. Standard features include lockable trim doors and factory-mounted overcurrent devices. Cell G Conduit Area Floor Plan Type 5 Section with Blank Space in Cell H Bottom Entry Conduit Space not Recommended with Transformer in Cell H or I (Type 5 or 6) IFS Type 5 Section FIGURE 3. 5 INTEGRATE FACILITY SYSTEM SITCHBOARS ISTRIBUTION LAYOUT IMENSIONS IN INCHES (MM) TABLE 3. IFS 5 ALLOABLE CONFIGURATIONS (SELECT ONE PANELBOAR PER PANELBOAR CELL ) IMENSIONS IN INCHES (MM) PANEL PANELBOAR CELL IFS Type 5 Section G Pow-R-Line 1a AC EVICE S ALLOABLE PANELBOAR MOIFICATIONS ITH IMENSIONS () EPTH IMENSIONS () STANAR OPTIONAL STANAR OPTIONAL HEIGHT 240 MLO (660.4) 480Y/277 MLO (660.4) 225 Blank Steel None 26 (660.4) Backpan Harmonic Blocking Filter 480Y/277 N/A N/A 26 (660.4) 42 branch circuits maximum. Bus density, compression main lugs through 225 amperes, copper main lugs, copper bus, silver-plated copper bus, tin-plated copper bus, ground bar circuit breaker handle lockoff devices, increased bus rating, nameplates, 200% rated neutral through 225 amperes, permanent circuit numbers, directory frames, Galvanized steel backpan provided for customer specified equipment. Contact Eaton for requirements and details. 120 Vac receptacle mounted to backpan and wired to single-pole 20 ampere breaker in the adjacent section, Panduit wireway. Note: Select one Panelboard Type or one Blank Steel Backpan and either one Transformer or one Blank Space per Cell. TABLE 4. IFS 5 GENERAL PURPOSE RY- ISTRIBUTION TRANSFORMERS IMENSIONS IN INCHES (MM) PANEL CELL PANEL- BOAR TEMP. RISE FULL CAP ITH EPTH INING KVA TAPS IMENSIONS () IMENSIONS () ALLOABLE FCAN FCBN MOIFICATIONS STANAR OPTIONAL STANAR OPTIONAL HEIGHT IFS Type 5 Section H T-3 150ºC Only Al % 2 2.5% 26 (660.4) Transformer % 2 2.5% N/A % 2 2.5% N/A % 2 2.5% N/A Blank Steel None 26 (660.4) Backpan H TP C Al/Cu (660.4) 18 (457.2) 115 C 80 C 150 C, 115 C 75, & 80 C & 150 H TP-1 & K4 150 C, 115 C Al/Cu 15 & (660.4) 18 (457.2) & 80 C & H TP-1 & K C & 115 C Al/Cu (660.4) 18 (457.2) 30 45, 75 & Copper windings, 115ºC, 80ºC, K-Factor, low sound are available options but may change dimensions. Either one F Frame or K Frame circuit breaker can be included in any transformer section to be used as a disconnect. General purpose or TP-1. Contact Eaton for other temperature rise transformers and specials. Galvanized steel backpan provided for customer specified equipment. Contact Eaton for requirements and details. 4 EATON CORPORATION Cutler-Hammer IFS Switchboards Technical ata T E Effective: March 2007

5 Integrated Facility System Switchboards istribution Section Layout (Continued) Eaton s Cutler-Hammer Pow-R-Line panelboard and transformer integration factory wired from feeder device in adjacent sections. Standard features include lockable trim doors and factory-mounted overcurrent devices. Cell I 0 Conduit Area IFS Type 6 Section Floor Plan Type 5 Section with Blank Space in Cell H Bottom Entry Conduit Space not Recommended with Transformer in Cell H or I (Type 5 or 6) FIGURE 4. 6 INTEGRATE FACILITY SYSTEM SITCHBOARS ISTRIBUTION LAYOUT IMENSIONS IN INCHES (MM) TABLE 5. IFS 6 GENERAL PURPOSE RY- ISTRIBUTION TRANSFORMERS IMENSIONS IN INCHES (MM) PANEL CELL PANEL- BOAR IFS Type 6 Section TEMP. RISE FULL CAP ITH EPTH INING KVA TAPS IMENSIONS () IMENSIONS () ALLOABLE FCAN FCBN MOIFICATIONS STANAR OPTIONAL STANAR OPTIONAL HEIGHT I T-3 150ºC Al % 2 2.5% N/A N/A Transformer % 2 2.5% N/A I TP C Al/Cu % 4 2.5% 115 C % 4 2.5% 80 C % 4 2.5% 45 (1143.0) 150 C Al/Cu % 4 2.5% 45 (1143.0) 115 C % 4 2.5% 45 (1143.0) 80 C % 4 2.5% 51 (1295.4) 48 (1219.2) I TP-1 & K4 150 C Al % 4 2.5% 150 C Cu % 4 2.5% 115 C Al/Cu % 4 2.5% 150 C & 115 C Al/Cu % 4 2.5% 80 C Al/Cu % 4 2.5% 45 (1143.0) 150 C Al/Cu % 4 2.5% 45 (1143.0) 115 C % 4 2.5% 51 (1295.4) 48 (1219.2) 80 C % 4 2.5% 51 (1295.4) 48 (1219.2) I TP-1 & K C & 115 C Al/Cu % 4 2.5% 150 C & 115 C % 4 2.5% 45 (1143.0) 150 C & 115 C % 4 2.5% 51 (1295.4) 48 (1219.2) Either one F Frame or K Frame circuit breaker can be included in any transformer section to be used as a disconnect. General purpose or TP-1. Copper windings, 115ºC, 80ºC, K-Factor, low sound are available options but may change dimensions. Note: 480:208Y/120 Vac 3-phase or 480:120/240 Vac single-phase. EATON CORPORATION Cutler-Hammer IFS Switchboards Technical ata T E Copyright

6 Integrated Facility System Switchboards istribution Section Layout (Continued) Eaton s Cutler-Hammer Pow-R-Line panelboard integration factory wired from feeder device in adjacent section(s) to Panelboard Cell J. istribution Chassis in Cell K may be field wired or wired from an adjacent section. Standard features include lockable trim doors and factory-mounted overcurrent devices. Cell J 22X istribution Chassis Cell K Conduit Area (304.8) 0 0 Floor Plan Type 7 and 8 Sections 22X istribution Chassis Cell K Cell J IFS Type 7 Section IFS Type 8 Section FIGURE 5. 7 AN 8 INTEGRATE FACILITY SYSTEM SITCHBOARS ISTRIBUTION LAYOUT IMENSIONS IN INCHES (MM) TABLE 6. IFS 7 AN 8 S ALLOABLE CONFIGURATIONS (SELECT ONE PANELBOAR PER PANELBOAR CELL ) IMENSIONS IN INCHES (MM) PANEL PANELBOAR CELL IFS Types 7 and 8 Sections J Pow-R-Line 1a K Pow-R-Line C Switchboard Chassis AC EVICE S ALLOABLE PANELBOAR MOIFICATIONS ITH IMENSIONS () 240 MLO (660.4) Y/277 MLO (660.4) Y/277 MLO (660.4) 600 MLO or EPTH IMENSIONS () STANAR OPTIONAL STANAR OPTIONAL HEIGHT (1143.0) 42 branch circuits maximum. Bus density, compression main lugs through 225 amperes, copper main lugs, copper bus, silver-plated copper bus, tin-plated copper bus, ground bar circuit breaker handle lockoff devices, increased bus rating, nameplates, 200% rated neutral through 225 amperes, permanent circuit numbers, directory frames, If panel sizing with non-interchange main is 48 inches ( mm) or less, the panel will fit in a half section. If it is 72 inches ( mm), you must use a full section. If it is 60 inches ( mm), contact Eaton to see if it will fit. (One exception is PRL 1a/2a with 400 ampere MLO and 42 circuits, which will fit in half section.) Service entrance label, remote controlled switches Clipper TVSS. 6 EATON CORPORATION Cutler-Hammer IFS Switchboards Technical ata T E Effective: March 2007

7 Integrated Facility System Switchboards istribution Section Layout (Continued) Eaton s Cutler-Hammer Pow-R-Line panelboard integration factory wired from feeder device in adjacent section(s). Standard features include lockable trim doors and factory-mounted overcurrent devices. Cell L Cell L Floor Plan Type 9 Section There is no Bottom Entry Conduit Space with Transformer in Cell M Cell M IFS Type 9 Section FIGURE 6. 9 INTEGRATE FACILITY SYSTEM SITCHBOARS ISTRIBUTION LAYOUT IMENSIONS IN INCHES (MM) TABLE 7. IFS 9 PANELBOAR OVER RY- TRANSFORMER (SELECT ONE PANELBOAR PER PANELBOAR CELL ) IMENSIONS IN INCHES (MM) PANEL PANELBOAR CELL IFS Type 9 Section L Pow-R-Line 1a AC EVICE S ALLOABLE PANELBOAR MOIFICATIONS ITH IMENSIONS () EPTH IMENSIONS () STANAR OPTIONAL STANAR OPTIONAL HEIGHT 240 MLO (1143.0) 480Y/277 MLO (1143.0) 42 branch circuits maximum. Bus density, compression main lugs through 225 amperes, copper main lugs, copper bus, silver-plated copper bus, tin-plated copper bus, ground bar circuit breaker handle lockoff devices, increased bus rating, nameplates, 200% rated neutral through 100 amperes, permanent circuit numbers, directory frames, TABLE 8. IFS 9 GENERAL PURPOSE RY- ISTRIBUTION TRANSFORMERS IMENSIONS IN INCHES (MM) PANEL CELL PANELBOAR IFS Type 9 Section M T-3 Transformer TEMP. RISE INING KVA FULL CAP TAPS ALLOABLE ITH IMENSIONS () EPTH IMENSIONS () FCAN FCBN MOIFICATIONS STANAR OPTIONAL STANAR OPTIONAL Either one F Frame or K Frame circuit breaker can be included in any transformer section to be used as a disconnect. General purpose or TP-1. Contact Eaton for other temperature rise transformers and specials. Copper windings, 115ºC, 80ºC, K-Factor, and low sound TP-1 are available options but may change dimensions. HEIGHT 150ºC Al % 2 2.5% 45 (1143.0) Only % 2 2.5% 45 (1143.0) EATON CORPORATION Cutler-Hammer IFS Switchboards Technical ata T E Copyright

8 Integrated Facility Switchboard Applications Panel L1 Panel L2 Main Switchboard IFS Switchboard Transformer Integrated Facility System Switchboard Solution Telephone Panel P3 Panel P2 Panel P1 Telephone Traditional Electrical Room IFS Electrical Room FIGURE 7. ELECTRICAL ROOM ITH AN ITHOUT IFS PLAN VIE Utility Metering Section Main R Customer Metering, TVSS Feeder Section P1 P2 P3 ry-t ype ist. X-Former L1 L2 FIGURE 8. OPTIMIZE IFS LAYOUT FRONT VIE Cutler-Hammer is a federally registered trademark of Eaton Corporation. NEMA is the registered trademark and service mark of the National Electrical Manufacturers Association. National Electrical Code and NEC are registered trademarks of the National Fire Protection Association, Quincy, Mass. UL is a registered trademark of Underwriters Laboratories Inc. Eaton Corporation Electrical Group 1000 Cherrington Parkway Moon Township, PA United States 877-ETN CARE ( ) Eaton.com 2007 Eaton Corporation All Rights Reserved Printed in USA Publication No. T E / Z5384 March 2007

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