Aircraft Maintenance Training and Experience Logbook for Aircraft Maintenance Trainees & Personnel Introduction

Transcription

1 CIVIL AVIATION DIRECTORATE - Airworthiness Inspectorate Aircraft Maintenance Training and Experience Logbook for Aircraft Maintenance Trainees & Personnel Introduction This logbook has been compiled by the Transport Malta Civil Aviation Directorate to aid aircraft maintenance trainees and personnel record their practical training and experience to comply with Regulation (EC) No 2042/2003 Part-M, Part-145, Part-66 and Part-147 in terms of requirements for: BASIC PRACTICAL TRAINING TYPE TRAINING PRACTICAL ELEMENT AIRCRAFT MAINTENANCE APPRENTICESHIPS MAINTENANCE EXPERIENCE FOR CERTIFYING AND SUPPORTING STAFF Section 2 - Basic Skills Section is aimed at the trainee undergoing Basic Training for Part-66 Category A, B1 and B2 as well as aircraft maintenance apprenticeships. Section 3 - Maintenance Experience Section is aimed at trainees undergoing basic training and aircraft maintenance personnel undergoing practical element of type training and continuation of maintenance experience. The practical training leading to a Part-66 AML or Part-147 Recognition Certificate can be conducted at an appropriately approved aircraft maintenance training organisation or an approved maintenance organisation. Section 3 Personal Details contains: Personal Data, Names of assessors and supervisors, Aircraft Type and Registration Marks, ATA Chapters, Practical Training/Tasks. The trainee shall record the training carried out and the assessor shall verify this information and make the necessary remarks regarding the competency and level achieved by the trainee. The trainee and assessor shall ensure that he/she has obtained competency in all the relevant Basic Skills listed in this logbook during his/her training period. All entries shall be made in ink. The nature of the involvement in task or intervention should be specified (execution, assistance, control, supervision). A new entry would be sufficient per day to count for the work experience time interval requirement in accordance with Part-66. The assessor shall be nominated by the maintenance training organisation or the maintenance organisation. When logging maintenance tasks carried out on in-service aircraft, the supervisor can sign for the task and assessor endorses the experience. The Assessor needs to make sure he carries out an evaluation of the work carried out and progress by the trainee. AITP-L02 Appendix IV - Aircraft Maintenance Practical Training/Experience Log Book - (Issue 2) Transport Malta is the Authority for Transport in Malta set up by ACT XV of 2009 Page 1

2 Section 1 PERSONAL DETAILS Name of Trainee: Address: Date of Birth: Signature: Name of Training Organisation: Course Title: Licence No (if applicable): Date of Course Commencement: Date of course completion: Assessors: Remarks from Assessor: Miscellaneous Information (type courses/ training/ employment) Photo AITP-L02 Appendix IV - Aircraft Maintenance Practical Training/Experience Log Book - (Issue 2) Transport Malta is the Authority for Transport in Malta set up by ACT XV of 2009 Page 2

3 Section 2 BASIC SKILLS To be Accomplished during Basic Training AITP-L02 Appendix IV - Aircraft Maintenance Practical Training/Experience Log Book - (Issue 2) Transport Malta is the Authority for Transport in Malta set up by ACT XV of 2009 Page 3

4 Basic Skills Category Date Health and Safety Awareness A, B1, B2 Hangar Practices Familiarisation A, B1, B2 Location of station numbers and other reference systems A, B1, B2 Use of Hand tools A, B1 Use of Power Tools B1 Identification of Materials A, B1, B2 Use of Measuring Equipment (Depth Gauge, micrometer Feeler/slip gauges, go, no-go gauges) A, B1 Remove/install Thread Insert A, B1 Drilling and Tapping (Fe, Al etc) B1 Reaming B1 Use of Maintenance Data (IPC, AMM, CMM, SRM, effectivity) A, B1, B2 Identification of Corrosion B1 Countersinking B1 Familiarisation and use of standard tools A, B1 Name: Signature: AITP-L02 Appendix IV - Aircraft Maintenance Practical Training/Experience Log Book - (Issue 2) Transport Malta is the Authority for Transport in Malta set up by ACT XV of 2009 Page 4

5 Basic Skills Category Date Identification of standards and specs of nuts, bolts, washers, B1 split-pins, rivets Competence in Wire locking of components and turnbuckles A, B1, B2 Remarks/Comments Signature of Assessor Wire/ Cable Looming B1, B2 Identification of cables B1, B2 Familiarisation and Use of Cable Stripping devices B1, B2 Familiarisation with Crimping Tools commonly used B1, B2 Crimping A, B1, B2 Soldering B1, B2 Use of Heat Gun B1, B2 Splicing Techinques B1, B2 Use of Cable inserts B1, B2 Familiarisation and use of Multimeters A, B1, B2 Accomplishment of Resistance Checks B1, B2 Accomplishment of Continuity Checks B1, B2 Accomplishment of Bonding Checks B1, B2 Name: Signature: AITP-L02 Appendix IV - Aircraft Maintenance Practical Training/Experience Log Book - (Issue 2) Transport Malta is the Authority for Transport in Malta set up by ACT XV of 2009 Page 5

6 Basic Skills Category Date Implementation of ESDS procedures A, B1, B2 Remarks/Comments Signature of Assessor Basic Skills in Sheetmetal (cutting, bending, deburring ) A, B1 Calculation of Bend Radii B1 Achieve an acceptable level of Riveting experience Installation of oversize rivets B1 B1 Fasteners Removal using dedicated tools B1 Corrosion Treatment of Al in accordance with SRM methods B1 Accomplish a doubler repair B1 Testing and repair of composite material B1 Dye Penetrant / Flourescent Penetrant Inspection B1 Removal and Installation of flexible hoses B1 Removal and Installation of rigid pipes B1 Familiarisation with Fuel Tank Safety A, B1, B2 Aircraft Towing and Taxying B1, B2 Name: Signature: AITP-L02 Appendix IV - Aircraft Maintenance Practical Training/Experience Log Book - (Issue 2) Transport Malta is the Authority for Transport in Malta set up by ACT XV of 2009 Page 6

7 Section 3 MAINTENANCE EXPERIENCE Accomplished on In-service aircraft Applicable to Basic Training /Type Training Practical Element Task Codes: OT Operational Test SGH Servicing Ground Handling LOC - Location RIA - Removal Installation Actuation Note: Last two pages are blank. These pages can be used and reproduced for the recording of the maintenance experience not covered in the scope of the tasks listed in this section. AITP-L02 Appendix IV - Aircraft Maintenance Practical Training/Experience Log Book - (Issue 2) Transport Malta is the Authority for Transport in Malta set up by ACT XV of 2009 Page 7

8 LIFTING & SHORING Signature and Stamp of Supervisor Main jacking points / discuss jacking procedure and safety procedure. (LOC) A, B1 Aircraft Levelling B1 Aircraft Weighing B LEVELLING & WEIGHING Towing Points / Limitation of Steering Angle (LOC) A/B1/B2 Assist in aircraft towing/taxiing A/B1/B2 Engine / airframe blanking (SGH) A/B1/B2 Landing gear locking pins (SGH) A/B1/B TOWING & TAXING Assist in aircraft docking B1/B2 Automatic refuel/defuel procedures (SGH) B1 Hydraulic fluid servicing (SGH) A/B1 Landing gear fluid servicing (SGH) A/B1 AITP-L02 Appendix IV - Aircraft Maintenance Practical Training/Experience Log Book - (Issue 2) Transport Malta is the Authority for Transport in Malta set up by ACT XV of 2009 Page 8

9 Electrical power servicing (SGH) A/B1 Hydraulic gas servicing (SGH) A/B1 Landing gear gas servicing (SGH) A/B1 Potable water servicing (SGH) A/B1 Lavatory servicing (SGH) A/B Ice & rain protection servicing (SGH) A/B1 Flight control lubrication (SGH) A/B1 Landing gear lubrication (SGH) A/B1 Replace Combustion Heater B SERVICING Check Placarding and Markings A, B1, B AIR CONDITIONING Clean Outflow Valves B1 Safety valves (RIA) B1 AITP-L02 Appendix IV - Aircraft Maintenance Practical Training/Experience Log Book - (Issue 2) Transport Malta is the Authority for Transport in Malta set up by ACT XV of 2009 Page 9

10 Flow control valve (RIA) B1 Cabin temperature sensor (LOC) B1 Assist in Pressurisation Test B1 Assist in Cabin Leak Rate test B1 Air Cycle Unit (RIA) B1 Pressurisation Controller (RIA) B AUTO FLIGHT Yaw Damper (OT) B2 Autopilot (OT) B2 Mach Trim (OT) B2 Flight Director (OT) B2 Auto Throttle (OT) B2 Autoland (OT) B2 Flight Management System (OT) B COMMUNICATION AITP-L02 Appendix IV - Aircraft Maintenance Practical Training/Experience Log Book - (Issue 2) Transport Malta is the Authority for Transport in Malta set up by ACT XV of 2009 Page 10

11 VSWR Antennae Checks B2 Antennae (RIA) B ELECTRICAL POWER IDG oil level and differential pressure indicator check A/B1 IDG oil scavenge filter element B1 IDG/CSD (RIA) B1 IDG servicing A/B1 Charge lead/acid battery B1/B2 Charge Ni-Cad battery B1/B2 Deep cycle Ni-cad battery B1/B2 Main/emergency battery (RIA) B1/B2 Battery (RIA) B1/B CABIN EQUIPMENT/FURNISHINGS Passenger seats (RIA) A/B1 Ceiling panels, sidewall (RIA) A/B1 AITP-L02 Appendix IV - Aircraft Maintenance Practical Training/Experience Log Book - (Issue 2) Transport Malta is the Authority for Transport in Malta set up by ACT XV of 2009 Page 11

12 Cabin attendants seats (RIA) A/B1 Emergency Equipment Checks A/B1/B2 Carpets (RIA) A/B1 Fire Bottles (RIA) A/B1 Seat Belts Checks A/B FIRE/SMOKE PROTECTION Engine Fire Detection Test (OT) B1 Squibs (RIA) B1 Fire wire inspection B FLIGHT CONTROL Adjustment/rigging of rudder mechanical linkage (RIA) B1 Rigging of the THS Controls (RIA) B1 Replacement of a flight control surface B1 Installation/Rigging of control cables B1 Function Test Flight Control System B1 AITP-L02 Appendix IV - Aircraft Maintenance Practical Training/Experience Log Book - (Issue 2) Transport Malta is the Authority for Transport in Malta set up by ACT XV of 2009 Page 12

13 Flight Control Rigging B AIRCRAFT FUEL Fuel system control/indications in cockpit (LOC) B1 Fuel tank venting (LOC) B1 Water drain system (LOC) B1 Fuel quantity indicating system (OT) B1 Fuel transfer from tank to tank (OT) B1 Fuel crossfeed valve (OT) B1 Replace fuel boost pump B HYDRAULIC POWER Hydraulic system (OT) B1 Hydraulic System component (RIA) B1 Engine Driven Pump (RIA) B1 Electric Motor Driven Pump (RIA) B1 Troubleshoot faulty system B1 AITP-L02 Appendix IV - Aircraft Maintenance Practical Training/Experience Log Book - (Issue 2) Transport Malta is the Authority for Transport in Malta set up by ACT XV of 2009 Page 13

14 Filters check B ICE/RAIN DETECTION/PROTECTION Wing anti-ice valve (RIA) B1 Engine anti-ice valve (RIA) B1 Inspection/Repair of pneumatic de-icing boots B1 Pump, timer (RIA) B INDEPENDENT INSTRUMENT Familiarisation with ECAM/EFIS/EICAS B1/B2 Familiarisation with ESDS procedures B1/B2 FDR data retrieval B2 BITE test of recorders B2 Familiarisation with instrument panel B1/B LANDING GEAR Wheel build-up B1 AITP-L02 Appendix IV - Aircraft Maintenance Practical Training/Experience Log Book - (Issue 2) Transport Malta is the Authority for Transport in Malta set up by ACT XV of 2009 Page 14

15 Nose/Main wheel (RIA) B1 Shimmy damper (RIA) B1 Shock strut seals (RIA) B1 Brake control valve (RIA) B1 System controls and Indications (LOC) B1 Brake unit (RIA) A/B1 Brake system bleeding (RIA) B1 Park Brake operation (RIA) B1 Assist in landing gear retraction test B1 Anti-skid Unit (OT) B1 Nosewheel steering rigging B1 Bungees (RIA) B AIRCRAFT LIGHTING Exterior and Interior Lights replacement A/B1/B2 AITP-L02 Appendix IV - Aircraft Maintenance Practical Training/Experience Log Book - (Issue 2) Transport Malta is the Authority for Transport in Malta set up by ACT XV of 2009 Page 15

16 Landing Light (RIA) A/B1/B NAVIGATION DATA TCAS System (OT) B2 IR alignment procedure (SGH) B2 IRS start procedure B2 ILS/VOR Test B2 Gyroscopic Instruments (RIA) (OT) B2 Flight director (OT) B2 Radio altimeter Functional Testing B2 DME Functional testing B2 ADF Functional testing B2 Weather Radar (RIA) (OT) B2 Airspeed Indicator (RIA) B2 Pitot-Static Calibration B1/B2 Compass Check B2 AITP-L02 Appendix IV - Aircraft Maintenance Practical Training/Experience Log Book - (Issue 2) Transport Malta is the Authority for Transport in Malta set up by ACT XV of 2009 Page 16

17 Familiarisation with RVSM Requirements B2 GPS (OT) B2 GPWS, TAWS (OT) B OXYGEN Crew oxygen storage cylinder (RIA) B PNEUMATIC SYSTEN IP bleed check valve (RIA) B1 HP bleed valve (RIA) B1 Filters (RIA) B Vacuum pump (RIA) B1 Filters (RIA) B WATER/WASTE Water/Toilet Pumps (RIA) B1 System Troubleshooting B1 AITP-L02 Appendix IV - Aircraft Maintenance Practical Training/Experience Log Book - (Issue 2) Transport Malta is the Authority for Transport in Malta set up by ACT XV of 2009 Page 17

18 CENTRAL MAINTENANCE COMPUTER Download data B1, B AUXILIARY POWER UNIT/ APU (RIA) B1 APU Servicing B AIRCRAFT DOORS SECTION Opening and closing of passenger and crew doors B1/B2 Special precautions before work on pax/crew doors (RIA) B1/B2 Escape slide disarming when opening door from outside (OT) B1/B2 Emergency escape slide (RIA) B1 Cargo door actuator (RIA) B1 Door warning system (OT) B1/B FUSELAGE STRUCTURE Bulkhead structural Inspection B1 AITP-L02 Appendix IV - Aircraft Maintenance Practical Training/Experience Log Book - (Issue 2) Transport Malta is the Authority for Transport in Malta set up by ACT XV of 2009 Page 18

19 PYLON STRUCTURE WINDOW/WINDSHIELD Cockpit windshield (RIA) B1 Window (RIA) B WING STRUCTURE General Condition Inspections B PROPELLER & CONTROL Propeller (RIA) B1 Propeller balancing B1 Blade Damage dressing/evaluation B1 Propeller Track Check B1 Governor (RIA) B MAIN ROTOR Rotor Assembly B1 Blades (RIA) B1.3 AITP-L02 Appendix IV - Aircraft Maintenance Practical Training/Experience Log Book - (Issue 2) Transport Malta is the Authority for Transport in Malta set up by ACT XV of 2009 Page 19

20 Damper Assembly (RIA) B1.3 Check Track B1.3 Check Static Balance B1.3 Check Dynamic Balance B1.3 TASK ACCOMPLISHMENT AND COMPETENCY Category Troubleshooting B1.3 Date MAIN ROTOR DRIVE Main Gearbox (RIA) B1.3 Check Gearbox Chip Detectors B1.3 Drive Coupling B TAIL ROTOR Rotor Assembly (RIA) B1.3 Blades (RIA) B1.3 Troubleshooting B1.3 AITP-L02 Appendix IV - Aircraft Maintenance Practical Training/Experience Log Book - (Issue 2) Transport Malta is the Authority for Transport in Malta set up by ACT XV of 2009 Page 20

21 ROTORCRAFT FLIGHT CONTROL Replace Universal Joints B1.3 Collective System Rigging B1.3 Install Swash Plate B1.3 Adjust Pitch Links B POWERPLANT Opening and closing of engine cowlings (RIA) B1 Assist in Engine Change B TURBINE/TURBOPROP ENGINE Borescopic Inspection B1 FOD inspection (LOC) B1 Assist to Engine Run B1 Compressor Wash B1 Hot Section Inspection B1 AITP-L02 Appendix IV - Aircraft Maintenance Practical Training/Experience Log Book - (Issue 2) Transport Malta is the Authority for Transport in Malta set up by ACT XV of 2009 Page 21

22 Fan Blades (RIA) B ENGINE FUEL & CONTROL Fuel filter (RIA) B1 MEC/Fuel Control Unit (RIA) B1 Fuel Pump (RIA) B1.2 Carburettor (RIA) B1.2 Injector (RIA) B1.2 Carburettor / injector Setting B1.2 Clean Injector Nozzles B ENGINE IGNITION Igniter plug (RIA) B1 Spark Plugs (RIA) B1.2 Timing of Magnetos B1.2 Check H.T leads B1, B1.2 AITP-L02 Appendix IV - Aircraft Maintenance Practical Training/Experience Log Book - (Issue 2) Transport Malta is the Authority for Transport in Malta set up by ACT XV of 2009 Page 22

23 Leads (RIA) B1.2 Test Spark Plugs B1.2 Magneto (RIA) B1.2 Troubleshooting B1, B ENGINE BLEED AIR ENGINE CONTROL Throttle control system rigging and adjustment (RIA) B1 RPM control rigging B1 Propeller synchronization system check B ENGINE INDICATING Engine Parameters Indication Familiarisation B1 Engine Parameters Instrumentation Checks B1 Chip detectors (RIA) B1 AITP-L02 Appendix IV - Aircraft Maintenance Practical Training/Experience Log Book - (Issue 2) Transport Malta is the Authority for Transport in Malta set up by ACT XV of 2009 Page 23

24 Oil filters (RIA) B1 Oil quantity indication (RIA) B ENGINE EXHAUST Thrust reverser (RIA) B ENGINE OIL Oil Tank (RIA) B1 Oil Change (RIA) B1 Oil Cooler (RIA) B STARTER Starting Valve (RIA) B1 Starter motor chip detector (RIA) B1 Engine Starting Sequence Familiarisation B1 Starting Relay (RIA) B1 Start APU B1/B2 AITP-L02 Appendix IV - Aircraft Maintenance Practical Training/Experience Log Book - (Issue 2) Transport Malta is the Authority for Transport in Malta set up by ACT XV of 2009 Page 24

25 TURBOCHARGING PRT (RIA) B1.2 Turbo-blower (RIA) B1.2 Heat shields (RIA) B1.2 Waste gate (RIA) B1.2 Density Controller Adjustment B RECIPROCATING ENGINE Piston Engine Compression Tests B1.2 Check Tappet Clearance B1.2 Check Engine mounts and Attachment points B1.2 Check Cooling Partitions B1.2 Check air intake system B1.2 AITP-L02 Appendix IV - Aircraft Maintenance Practical Training/Experience Log Book - (Issue 2) Transport Malta is the Authority for Transport in Malta set up by ACT XV of 2009 Page 25

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27 AITP-L02 Appendix IV - Aircraft Maintenance Practical Training/Experience Log Book - (Issue 2) Transport Malta is the Authority for Transport in Malta set up by ACT XV of 2009 Page 27

28 AITP-L02 Appendix IV - Aircraft Maintenance Practical Training/Experience Log Book - (Issue 2) Transport Malta is the Authority for Transport in Malta set up by ACT XV of 2009 Page 28

29 AITP-L02 Appendix IV - Aircraft Maintenance Practical Training/Experience Log Book - (Issue 2) Transport Malta is the Authority for Transport in Malta set up by ACT XV of 2009 Page 29

30 AITP-L02 Appendix IV - Aircraft Maintenance Practical Training/Experience Log Book - (Issue 2) Transport Malta is the Authority for Transport in Malta set up by ACT XV of 2009 Page 30