MRP, PLM, Quality & Maintenance Together at last!

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1 MRP, PLM, & Maintenance Together at last!

2 The average manufacturer might use as many as 10 different applications to run their business.

3 A typical IT stack. MRP After Sales Accounting Maintenance eprocurement Inventory PLM

4 Planning & Scheduling Procurement Logistics Integrating different platforms is expensive, time consuming, Production Controlling Maintenance Management and inefficient. Industrial Engineering Asset Management IT

5 Next Generation MRP Software

6 Keep IT Simple

7 All you need in a single software Easy + Powerful = Lean Engineering PLM Bill of Materials Versioning Manufacturing Engineering Routings Worksheets Manufacturing Planning Control Panel Work orders Supply Chain MPS Routes Procurement Rules Maintenance Control Points Checks (SPC) Alerts Equipment Management Maintenance Requests

8 MRP Plan Manufacture Check Alert Analyse Root Cause Define Control Plan PLM Define ECO Approve ECO Manage BoM Versions

9 MRP Plan Manufacture Check Alert Analyse Root Cause Define Control Plan PLM Define ECO Approve ECO Manage BoM Versions

10 Plan Automate scheduling: Master Production Schedule (MPS) Minimum Stock Rules Make-to-Order Manage planning: Gantt Chart Capacity planning and adjustments

11 MRP II Planning: (manufacturing orders) Scheduling: (work orders) Based on customer promises Using average lead times (manufacturing, purchases, etc) Schedule work orders (massively or manually) Using operation time & workcenter capacities (MRP II) Result: Manufacturing Orders by priority (expected date) Result: Gantt chart of work orders

12 Scheduling Planning: (manufacturing orders) Scheduling: (work orders) Based on customer promises Using average lead times (manufacturing, purchases, etc) Schedule work orders (massively or manually) Using operation time & workcenter capacities (MRP II) Result: Manufacturing Orders by priority (expected date) Result: Gantt chart of work orders

13 Operation Durations Set time manually: (industry standard) Compute real times: (Odoo innovation) Requires time clocking every operation Static, does not evolve with the process No time clocking needed, evolve with the process Based on average & standard deviation

14 Create MOs directly from the MPS

15 MRP Plan Manufacture Check Alert Analyse Root Cause Define Control Plan PLM Define ECO Approve ECO Manage BoM Versions

16 Manufacturing Record work operations on tablets: Record productions Display worksheets Time tracking control Barcode support Trigger issues

17 Workcenter Control Panel Track Time Display Worksheets Register Production Integrate checks In Process Alerts Record Serial/lot number

18 A worker triggers a! quality alert

19 MRP Plan Manufacture Check Alert Analyse Root Cause Define Control Plan PLM Define ECO Approve ECO Manage BoM Versions

20 MRP Plan Manufacture Check Alert Analyze Root Cause Define Control Plan PLM Define ECO Approve ECO Manage BoM Versions

21 OEE Overall Equipment Effectiveness Availability Loss Performance Loss Loss OEE Recommended Six Big Losses Unplanned Stops Planned Stops Small Stops from Slow Cycles operations on Production Rejects the work center Startup Rejects Tablet Fully Productive Time}Recorded

22 MRP Plan Manufacture Check Alert Analyse Root Cause Define Control Plan PLM Define ECO Approve ECO Manage BoM Versions

23 Engineering Change Orders Approvals: (manufacturing orders) Customizable workflow Deploy easily By role Comment or blocking NPI Worksheet updates Versioning Trigger alerts for the manufacturing (next MO)

24

25 MRP Plan Manufacture Check Alert Analyse Root Cause Define Control Plan PLM Define ECO Approve ECO Manage BoM Versions

26 MRP Plan Manufacture Check Alert Analyse Root Cause Define Control Plan PLM Define ECO Approve ECO Manage BoM Versions

27 Efficient BoM and routing version management

28 MRP Plan Manufacture Check Alert Analyse Root Cause Define Control Plan PLM Define ECO Approve ECO Manage BoM Versions

29 Control Plan Checks at: Intake In-process Post-process Communicate efficiently Send Alerts to Workers At Inventory & manufacturing level

30 Next Generation MRP Software

31 And much more Fully integrated with Maintenance & Repairs Supply Chain Communication Tools Sales etc...

32 Maintenance Requests

33

34

35 And great reports MRP Costing Traceability Time Tracking Inventory Forecast Maintenance Overall Equipment Efficiency Mean Time Before Failure Mean Time to Repair PLM Statistical Process Control Root Cause Analysis APQP PMEA ECO Statistics Versions Control (e/m-bom)

36 Other improvements Multi-level Variants Management Communication mechanism Supply Chain: Blanket Orders Purchase Tender & Agreements Inventory Operations: Alerts Tests

37 Next Generation MRP Software

38 Used and Loved By

39 Want to use it? ETA: August 2016: Available in Odoo Online October 2016: Odoo 10 Release for on premise Partners & Odoo Online customers can join the beta tester program. mail to:

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