Arnie Hopkins, Holzma Sales Manager

Transcription

1 Arnie Hopkins, Holzma Sales Manager

2 What products is it designed for? Typical Product - Boxes - Commercial - Kitchens - Closets Best at Rectangles Can handle some curves

3 Product Applications Short Run Highly Flexible Box Construction Rectangular Parts Cutting Banding.5 mm 3 mm straight Machining

4 Machines Included in the Cell Holzma HPP-250 US Edition Scissors lift Brandt Ambition 1120 Weeke BHX 055TC

5 The People Shawn Smith Holzma HPP-250 US Edition Brandt Ambition 1120 Weeke BHX 055TC Tim Wing Brandt Ambition 1120 Weeke BHX 055TC Assembly

6 Low tech method of getting jobs information to shop floor Excel Spread sheet for each cabinet type Merge cabinets into one list Direct Excel import to CutRite optimization software

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8 Getting the information to the machines Holzma Panel Saw Saw programs are downloaded by job Using USB All the information for the parts were brought from the spread sheet

9 Getting the information to the machines Weeke BHX 055TC Programs are stored in the machine Developed using on board WoodWop software Program name in the spread sheet Bar Code printed on the label Scanned on the Weeke

10 Getting the information to the machines Weeke BHX 055TC Parametric parts on Weeke Enter length and width Weeke handles the rest Product library in CutRite Most design software packages have direct links

11 Cutting in short runs requires numerous material changes Board loading summary from CutRite Pre stage the material in the order to be cut Handle material one time for many jobs reduces material travel

12 How do you minimize labor loading full sheets on to Holzma saw Simple lift table Good example of slide and place not pick and place Direction of lift pull board or spin board Air tables on front of saw for easy handling

13 How do you minimize labor loading full sheets Other Solutions Holzma Easy2feed Part of the rear bed of the saw Stage full unit of carcass material Load specials and thin from the front Holzma HBX 150 Vacuum load direct on to rear bed in either direction Can be from 2 different positions

14 How do you cut short runs at a pace to drive production Holzma HPP-250 US Edition Download patterns not manual entry Production list Moving graphics Remote start at front of air table reduce steps

15 How do you cut short runs at a pace to drive production accurately Holzma HPP-250 US Edition Central alignment side pressure device Non contact measuring system on heavy duty program fence Strong no slip clamps Graphics and labels prompt operator how to move the parts Electronic adjustment of Scoring saw

16 After you cut it what do you do with it Move it right to the next station Reduce Stack / Un Stack

17 How do you eliminate touches You need good edges first time Brandt Ambition 1120 Full feature bander Up to 3mm wood or tape Programmable memory Pre Mill End trim Multi function trim unit with DFC tool technology Scrape/Scrape Buff/Scrape Corner rounding

18 How do you eliminate touches Now you need machining Weeke BHX 055TC Small footprint Full complement of routing, drilling, grooving capabilities, now with tool changer for even more flexibility Clamping system eliminates pod changes or spoil board dressing 5 side machining Long parts not a problem

19 How do you know what to do with the parts All the information for the part contained in the excel library Passes through the CutRite Optimizer to the Holzma saw Labels are printed for each part The parts can come off the saw in any order Reduces paper to get the jobs to the shop floor Eliminates waste from mistakes

20 The Labels tell us? What the cabinet part is and which cabinet it is associated with Which edges are banded Helps with part flow Bar code says part gets machined no bar code no machining part goes directly to rack The part size Rack position PT: BASE END LEFT W:609.6 X L:762 Qty: 2 Prod: Base_2Dr-1Drw-Screw P/N: 08-B_END-L-Scrw.5mm-PVC Mtl: ¾ Grain Melamine 2S Weeke BHX-055 Program * * SLOT: 02 Job: Mid Range-1 Date: 01/19/13 Item: 0002

21 How do we consolidate parts for a cabinet Cut the parts in any order in small batch Label tells us what cabinet the part belongs to Cabinets can be assigned a rack position

22 How do you assemble the cabinets Lift table adjustable working height Eliminate steps all parts are brought to the station No case clamp - Confirmat Finished ends applied panels screws Roller track to move finished cabinets Door hardware drilled after banding simple bander

23 Doors and Drawers Doing slab doors today Door are coming from our cabinet list consolidated in CutRite Doors drilled on Weeke for hardware Blum knock in handle for manual hinge insertion

24 Any other step savers? Monitor at top of Weeke to check programs at the scan feed position Edgebanding stored at the machine for quick change over Tool tracking software on Holzma saw Storage of hardware in the assembly bench

25 Picking machines for the cell Construction method requires end drilling Higher output than a router Case goods specific Still flexible Lower software need and cost Comfort and training for start up

26 Picking machines for the cell Capacity Holzma can cut over 90 cycles per shift Brandt can band 2500 edges per shift Weeke can machine over 400 parts per shift Manned as today 50 cabinets per shift

27 What happens when we grow Cell is scalable Add return conveyor to bander cutting down even more steps Dedicating people to each machine to increase output Add ABD end drill and dowel insertion and case clamp to speed assembly

28 Is my shop big enough? We used lean principles to set the machines 1113 square ft of manufacturing and assembly space

29 Is this the right solution for me Could be primary manufacturing solution Could be a cell in a larger factory for short run/ specials / samples

30 Can I afford it If 10 parts per cabinet If 8 get machining If total 14 banded edges Then 50 pieces commercial casework /day $200 each Revenue: $2,500,000/year

31 Can I afford it Production equipment investment: $254,665 Support equipment and software bring to $285,000 $285,000 to produce $2,500,000/year: A Good Investment?

32 Is this the right solution for me Other considerations Consider your space What are your construction methods Software skills Skill level and comfort of people that run the equipment Pre existing equipment How do you want to grow

33 The Mid Range Cell Question and Answer Time