PILOT OPERATED CHECK VALVE - Series VC4V

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1 PILOT OPERTED CHECK VLVE - Series VCV Veljan Pilot Operated Check Valves VCV are with pilot control for hydraulic unlockg. These are sprg-loaded poppet type valves. Mountg configuration of VCV are accordg to International Standards such as CETOP, DIN, ISO or NFP. Standard versions available are subplate mountg L - body and T - body. VCV valves can be used as body type units or cartridges for manifold application. VCV valves have zero-leak condition for flow from port to port and free flow opposite direction. The blocked flow (zero-leak) direction can be unblocked hydraulically via a control piston. small control piston and stroke is enough to unblock the flow. Thus the low pilot oil volume of.6 ml results a fast response time. VCV Pilot operated check valves works as a normal check valve for flow from port to port. Flow from port to port is blocked. To achieve flow from port to port, a pilot pressure is necessary at pilot port which allows the control piston to push the control cone from its seat. The control cone pushes the control spool to block flow from port to sprg chamber connected behd the control cone and sprg side of ma spool. Simultaneously, the sprg chamber gets connected to port through unseated control cone and, on availability of pressure at port, the ma poppet opens to allow flow from port to port. On unloadg the pilot le (), the valve works as a normal check valve.

2 PILOT OPERTED CHECK VLVE - Series VCV SPECIFICTIONS General Type : Pilot Operated Check Valve Design : Poppet Type Mountg : VCV3 : Threaded body/subplate mountg/cartridge VCV6 : Threaded body/subplate mountg/cartridge/flange body VCV1 : Threaded body/subplate mountg Mountg Position : Optional Port sizes : 3/ 8, 3/, 1 1 / 2 Direction of flow : Optional, free flow from Pilot operated flow from mbient temperature range : o o -- 2 C...+6 C o o (-- F...1 F) Special workg conditions : Consult VELJN Hydraulics Operatg pressure range : Mimum - 5 psi (3.5 bar) Maximum - 5 psi (35 bar) Crackg pressure : See model code : VCV 3 ( 8 ) VCV 6 ( ) VCV1 (11/ 2 ) Maximum flow gpm (lpm) : 8 (18) 95 (36) 159 (6) Nomal flow gpm (lpm) : (15) 72 (27) 12 (5) Fluid : Meral oil as per DIN 5152/25 or other fluids on request Fluid temperature range : o o o o -18 C...+8 C ( F F) Viscosity recoended : 3 cst (18 SSU) Type of actuator Hydraulically : Pilot operated Pilot pressure range : Mimum - 72 psi (5 bar) Maximum - 5 psi (35 bar) Pilot oil volume : t openg ratio 1 : 8 =.6 ml 1 : 1 =.6 ml 1 : 3 =.26 ml 1 : 1 =.8 ml Mimum holdg pressure : t openg ratio 1:8/1:1 = 72psi (5bar) for pilot piston (dependent 1 : 3 = 16 psi (11bar) of pressure at ports &) 1:1 = 35psi (21bar) Note : Where ports & Y are applied with pressure, this pressure has to be considered as follows. With pressure at port, the necessary pressure at port will be 1.6 times lower than at. With pressure at port Y, the necessary pressure at port will be 2.6 times higher than at Y as a mimum. p p p. p nec. = =...bar Y

3 PILOT OPERTED CHECK VLVE - Series VCV ORDERING CODE VCV *** Modification Series VCV - Check valve (pilot operated) Size 3-3/ / 1-11/ 2 Seal Class 1 - una N (Standard) 5 - Viton Design letter Max Pressure 5 - for cartridges only - for body valve valves only ody Mountg 5 psi (35 bar) Cartridge - Cartridge (VCV3/VCV6) ; port = 1/ NPTF 1 G - Cartridge (VCV3/VCV6) ; port = G / Threaded body 1-1 Threaded body - VCV3 = / 2 NPTF ; VCV6 = 1 NPTF, ports (2-Ports,1-Port) 3 - Threaded body - VCV6 = / = 1/ NPTF ; NPTF VCV1 = 11/ NPTF (1-Port,1-Port) 6-1 Threaded body - CV3 = / 2.S.P.P. ; VCV6 = 1.S.P.P. D - (2-Ports,1-Port) Threaded body - VCV6-3/, ports.s.p.p. ; VCV1 = 11/ =G 1/.S.P.P. (1-Port,1-Port) Subplate mountg 3 - Subplate mountg VCV3/6/1 1 ( port - / NPTF ) 9 - Subplate mountg VCV3/6/1 ( Port = 1/.S.P.P ) Flange body 2 - Flange body (, port - 1/ NPTF ) (2-Ports,1-Port) 2= = 6= Crackg Pressure (approx.) Flow Flow VCV3 VCV6/1 VCV3 VCV6/1 bar bar bar bar ody Head 1 - Pilot Control Head - Openg ratio 1:1 3 - Pilot Control Head - Openg ratio 3:1 8 - Pilot Control Head - Openg ratio 8:1 9 - Pilot Control Head - Openg ratio 1:1

4 PILOT OPERTED CHECK VLVE - Series VCV PERFORMNCE CURVES p - qv - Characteristics o (Fluid 6 cst at C o Test temp. 5 C+ 1%) 12 (17) VCV3 Pressure drop p bar (psi) 1 (15) 8 (116) 6 (87) (58) 2 (29) 5 (13.2) 1 (26) Flow qv lpm (gpm) 15 () 2 (53) 12 (17) VCV6 Pressure drop p bar (psi) 1 (15) 8 (116) 6 (87) (58) 2 (29) 1 (26) 2 (53) 3 (79.5) (16) Flow qv lpm (gpm) 12 (17) VCV1 Pressure drop p bar (psi) 1 (15) 8 (116) 6 (87) (58) 2 (29) 1 (26) 2 (53) 3 (79.5) (16) (132) 6 (158) Flow qv lpm (gpm)

5 PILOT OPERTED CHECK VLVE - Series VCV VCV3 (3/8 ) SUPLTE MOUNTING ( #3 ) Weight : 5.71 lbs (2.6 kg) Dra port Y 1 (1/".S.P.P. or 1/" NPTF. connect here only) C1 1 Panel openg C5 r øc8 C3 Y 2 3 ø1 ø C2 C C6 r øc lock mountg face Flatness.1 /1 length Surface fish.8 Mountg configuration D5 D1 D2 D3 D 3/8"-16 UNC x.78 dp. (M1 x2 dp.) D6 D7 D11 6 D8 6 ø7 5 ØD12 5 Location hole ØD9 ØD ø ø.1 ø ø ø1.5 ø Ports C1 C2 C3 C C5 C6 C7 C8 Function r.75 r ø3.7 ø r 19. r ø78. ø11. D1 D2 D3 D D5 D6 D7 D8 D9 D1 D11 D ø.275 ø7. ø.28 x ø7.1 x.315 dp. 11. dp ø.59 ø15. (Y) 1 Inlet or outlet Outlet or let External pilot port External dra Note : For details of Subplate & mtg. screws please refer page 27

6 PILOT OPERTED CHECK VLVE - Series VCV SUPLTE FOR VCV3 (3/8 ) Weight :. lbs ( 2. kg) Location hole C1 C2 C3 C ø15 C7 Y ø Y C6 9 C5 6 ø16 ø2 ø 11 3/8-16 UNC x.78 dp (M1 x 2 dp) ø.59 ø.28 x.315 dp. ø ø15. ø7.1 x 8. dp. ø ø ø ø ø16.5 C1 C2 C3 C C5 C6 C **Note : Port Y must not be connected to subplate Order No. VSS - P G 112 VSS G /2 NPTF 1/2.S.P.P Port sizes +Y** 1/ NPTF 1/.S.P.P. Dimension 3/8-16UNC 1 1 / lg. M1 x 35 DIN Mountg screws* Order No. V V7-739 m.tensile strength 2 at p< - 21 bar = 1 dan/ (Torque 68 Nm) at p>21 bar = 12 dan/ 2 (Torque 82 Nm) * Mountg screws are cluded subplate order. For valves ordered without subplate, mountg screws must be ordered separately..

7 PILOT OPERTED CHECK VLVE - Series VCV VCV3 (3/8 ) - THREDED ODY ( #1& #6 ) Weight : 6.81 lbs (3.1 kg) Ports Function Port sizes (2x) Free flow Normally closed pilot to open 1/2.S.P.P or 1/2 NPTF External pilot port External dra 1/.S.P.P. or 1/ NPTF

8 PILOT OPERTED CHECK VLVE - Series VCV CRTRIDGE WITH PILOT VLVE VCV3 ( # ) Weight : 1.97 lbs (.9 kg) 1 2 (1/" NPTF or 1/".S.P.P.) ø15 ø16 17 r r ø12 max ø6 ø9 max ø ø9 ø8 max /8-2 UNF.78 dp. (M1 x 2 dp) ø.25 ø ø1.1 ø28. ø.59 ø ø.55 ø ø ø r.6 r ø ø r 1.5 r ± ±.8 ø ø.69 ø ± ±.2 ø ø17.8 ø3.2 Ports Function Free flow Normally closed, pilot to open External pilot port External dra Mountg screws Order No. M1 x 5, DIN V (Mountg screws must be ordered separately) Torque 68 Nm

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