Rubber Industry Waste and Its Management. By Lim Sum Teck
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1 Rubber Industry Waste and Its Management By Lim Sum Teck
2 What is Waste? According to United Nation Statistic Division, Glossary of Enviroment Statistics,"Wastes are materials that are not prime products (that is products produced for the market) for which the initial user has no further use in terms of his/her own purposes of production, transformation or consumption, and of which he/she wants to dispose. Wastes may be generated during the extraction of raw materials, the processing of raw materials into intermediate and final products, the consumption of final products, and other human activities. ** Residuals recycled or reused at the place of generation are excluded. ** (Source: Wikipedia)
3 Presentation Agenda Introduction to Rubber Industry Dry Rubber & Latex Dry Rubber Industry Process Mixing, Shaping, Vulcanizing Waste in Dry Rubber Industry INTRA-INDUSTRY WASTE UTILIZATION Latex Industry Latex Industry Process Waste in Latex Industry Waste Problem faced by the Rubber Industry
4 Introduction to Rubber Industry Rubber are made from latex collected from a tree called Hevea brasiliensis. Comes from Brazil, transported to SEA by the British.
5 Introduction to Rubber Industry
6 Introduction to Rubber Industry
7 Introduction to Rubber Industry
8 Introduction to Rubber Industry
9 Introduction to Rubber Industry
10 Introduction to Rubber Industry The rubber industry can be divided into 2 areas :- Dry Rubber Industry Eg. Tyre, Fenders, O-rings, Shoe soles, Industrial Rubber Goods, etc. Latex Industry Eg. Gloves, Condoms, Catheters, Foam, Rubber Threads etc
11 Dry Rubber Mixing Rubber + Chemical
12 Dry Rubber Mixing Rubber + Chemical
13 Dry Rubber Shaping ( Calendering, Extrusion, Moulding)
14 Dry Rubber Industry Process Mixing Rubber + Filler + Chemical Shaping Extrusion Moulding Calendering Vulcanizing
15 Waste in Dry Rubber Industry Used packaging material Value-added Recovery SEPARATION OF WASTE : KEEP IT AS CLEAN AS POSSIBLE. Collected for recycling. PE / PP bag can be made into useful raw materials like Thermoplastic Elastomers (TPE). Heat Recovery.
16 Waste in Dry Rubber Industry Chemical powder from mixing Factory sweeping of rubber chemicals can be filtered and collected. Collected in the dust collector, Can be re-used back into rubber formulation.
17 Waste in Dry Rubber Industry Grease and lubricant oil used in Machineries Collected to be used as lower grade oil/lubricant for different industries.
18 Waste in Dry Rubber Industry Unvulcanized Compound from Process Re-used back into production Re-formulated to cater for other rubber products
19 Waste in Dry Rubber Industry Scorched Compound (Large volume) Can be used to produce other rubber products eg. Tyre compound, Car Mats, industrial parts.
20 Waste in Dry Rubber Industry Vulcanized / Rejected Product Trims and flashes to be crushed into rubber powder for reclaiming. Metal recovery using technology.
21 Waste in Dry Rubber Industry Used packaging materials Value-added Recovery. Chemical powder from mixing Collected in the dust collector, Can be re-used back into rubber formulation. Grease and lubricant oil used in Machineries Collected to be used as lower grade oil/lubricant for different industries.
22 Waste in Dry Rubber Industry Unvulcanized Compound from Process Re-used back into production Re-formulated to cater for other rubber products Scorched Compound (Large volume) Can be used to produce other rubber products eg. Tyre compound, Car Mats, industrial parts. Vulcanized / Reject Product Trims and flashes to be crushed into rubber powder for reclaiming. Metal recovery using technology.
23 INTRA-INDUSTRY WASTE UTILIZATION Rubber Industry Road Construction and Surfacing Cement Industry
24 Reclaimed Rubber Latex Glove Reclaim Rubber Natural Rubber Reclaim Rubber Tyre Reclaim Rubber Butyl Reclaim Rubber
25 Latex Industry Consists of the glove, condoms, thread and foam industry. All Natural Rubber waste can be recycle and reuse efficiently.
26 Latex Glove Industry Process Taken from Top Glove website. Credits to Top Glove
27 Waste in Latex Industry Process Coagulant from latex tank Currently being collected and be made into dry rubber raw material.
28 Waste in Latex Industry Process Water Treatment Tank Sludge collected at the treatment can be recycled back as Dry Rubber Raw Materials
29 Waste in Latex Industry Process Rejected Glove Currently being collected back and made into reclaim rubber.
30 Waste in Latex Industry Process Coagulant from latex tank Currently being collected and be made into dry rubber raw material. Water Treatment Tank Sludge collected at the treatment can be recycled back as Dry Rubber Raw Materials Rejected Glove Currently being collected back and made into reclaim rubber.
31 Waste Problems faced by the Rubber Industry Dry Rubber and latex waste contain metal oxide. Requires special handling according to DOE s schedule waste management. Complicate the recycling process through the Tripartate discussion between DOE/MRB/Industry. DOE has made a great move to classify materials as factory waste Latex coagulum Awaiting DOE s approval on MRB proposal for Re-use, Recycling and handling process.
32 Credits All pictures used in this slides are for educational purposes only.
33 THANK YOU Q & A
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