BDI s Integrated Waste to BioFuels Concept

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1 BDI s Integrated Waste to BioFuels Concept Werner Wiedenbauer

2 Content Introduction BDI BioEnergy International AG Waste to BioDiesel Solutions UCO to BioDiesel Animal Fat to BioDiesel Waste Oils & Fats to BioDiesel Waste to Biogas Solution Integrated Waste to BioFuels Concept Summary 2

3 BDI Group Company structure 3

4 BDI Headquarter & foreign representations BDI - BioEnergy International AG Parkring 18 A-8074 Grambach/Graz Austria / Europe 4

5 Business Activities Consulting Research & Development Engineering Construction Commissioning & Start-up After Sales Service & Plant RetroFit Services 5

6 R&D Activities since early 80s Own on site research center for big scale testing since 2003 With fully equipped labs & testing hall Intensive and longlasting cooperation with several universities (since 1991) Active membership 6

7 BDI Multi-Feedstock BioDiesel Production Process Feedstock BioDiesel production BioDiesel use Fresh vegetable oils Animal fats BDI-MF-Process Used frying oil, trap grease 7

8 31 BDI Reference Plants since 1991 worldwide 8

9 Case 1: Used Cooking Oil (UCO) to BioDiesel 9

10 Used Cooking Oil (UCO) to BioDiesel 1994 ECODRIVE-Project with City Government of Graz Collection: Buckets for households Containers for restaurants McDonalds Austria (~170 restaurants) Production: BDI-plant with t/y capacity SEEG - Agricultural Cooperative Local energy independency (+ biogas plant & wood chip burner) Customers: Public buses in Graz (140 buses, B100) Carrier Trucks of McDonalds Austria Public gas stations UCO BioDiesel 10

11 Used Cooking Oil (UCO) to BioDiesel Safe disposal of a hazardous waste (UCO) 200 t/a less UCO in Graz public sewage system Saving maintenance cost for public sewage system Reduction of CO 2 -emission in Graz ( t/y) and other emissions (e.g. 50% less soot) Savings through exhaust gas emission reduction World energy globe award 2001 Savings through reduced fuel cost Local Job creation World climate star award

12 24 BDI Reference Plants using UCO 12

13 Case 2: Animal Fat to BioDiesel 13

14 Animal Fat to BioDiesel 1998 / US 2001 / D 2005 / UK 1 st Multi-feedstock plant world-wide for the production of BioDiesel from animal fat 1 st MF-plant in Europe for BioDiesel from animal fat, 1 st Prion-Testing by Saria & Frauenhofer Institute IME 1 st Demonstration plant of the EU Commission for production of BioDiesel from animal fat ( to/y) 2005 / EU Commission Regulation (EC/92/2005): BDI BioDiesel Process as a method for safe disposal of Category 1 Animal by-products

15 High-risk Animal Fat (Cat.1) BDK BioDiesel Kärnten / A Line 1: 25,000 to/y Argent Energy / UK 50,000 to/y DAKA / DK 50,000 to/y 15

16 Case 3 and 4: Waste Oils & Fats to BioDiesel 16

17 Waste Oils & Fats to BioDiesel - PFAD 2010 BioDiesel Amsterdam, Netherlands Type: MF 100+ Capacity: t/y 30 mio USgal/y Scope of Delivery: Overall planning, delivery incl. start-up Owner: BioDiesel Amsterdam Feedstock: UCO, Animal Fat, PFAD (Palm Fatty Acid Distillate) By-products: Glycerine (80%), Fertilizer (min. 80% concentration) 17

18 Waste Oils & Fats to BioDiesel Trap Grease st BioDiesel plant world-wide from Trap Grease Hong Kong Type: MF fat preparation + waste water treatment plant Capacity: t/y 30 mio US gal/y Feedstock: Trap Grease, UCO, Animal Fat, PFAD 18

19 Case 5: Waste to BioGas Solution 19

20 Waste to BioGas The world market leader in BioDiesel Multi-Feedstock Technology is now also offering enbasys-enbaferm Multi-Feedstock BioGas Technology Substrate Management (Waste Treatment) ENBAFERM Anaerobic Digestion BioGas Treatment Energy Conversion ENBAAIR Digestate (Waste Water) Treatment 20

21 Industrial Waste 21

22 Substrate Management Transports Bunker Crushing Separation Sand removal Mazeration Pasteurization 22

23 Substrate Management ENBASEP 23

24 Waste to BioGas Advantages of enbasys-enbaferm BioGas technology Highly reliable & stable - accepting changing feedstock Fully automated production with low operating cost Up to 3 times more throughput compared to conventional systems No need of costly co-substrates, such as slurry or chemicals Compact in size - easy integration in industrial plants 24

25 Waste to BioGas Municipal organic waste to energy Largest plant in Europe (Italy) Technical details: Feedstock: organic fraction of municipal solid waste (OFMSW), food industry waste, slaughter house waste, biofuel residues Input: ton/y Fermenter system: 2 x 2900m 3, loading rate kg COD/m 3 Output: Biogas: Nm 3 /h (59% CH 4 ) Electricity: 3,4 MW el (27 GWh/y) Purified Water: m 3 /y Fertilizer: m 3 /y 25

26 Future Case 6: Integrated Waste to BioFuels Concept 26

27 BDI s Integrated Waste to BioFuels Concept Feedstock / Input Waste to BioFuels Product / Output Rendering Industry Animal fat High Protein Fraction Pasy Liquid DAF Dissolved Air Flotation Sludge Blood, Intestines Food Industry Trap Grease Used Cooking Oil Food Waste BioFuel Industry DGS Distillers Grain with Solubles Crude Glycerin Brewing Industry Spent Grains Surplus Yeast Multi-Feedstock BioDiesel Plant Fat Preparation (residues and waste water) BioDiesel Production (waste water) Distillation (residues and waste water) Multi-Feedstock BioGas Plant Substrate Management BioGas Production (digestate) BioGas Purification BioDiesel EN Glycerin Fertilizer BioGas Agricultural Industry Chicken Litter Manure Waste Management Organic Fraction MSW Catering Waste Digestate Treatment Biological Waste Water Treatment Membrane-based Process Ammonia Recovery Pure Water Fertilizer Ammonia 27

28 BDI s Integrated Waste to BioFuels Concept 28

29 Example: to/y MF-BDI + Enbasys Biogas Plant BioDiesel-Production provides excellent substrate for anaerobic digestion approx to/y BioGas-substrate Feedstock to/day Destillation Residues 2,3 Crude Glycerol* 15,2 Waste water from Oil pretreatment Other organic process residues, sidestreams 6,6 4,3 Total 28,4 * Maximum sulfur concentration for anaerobic digestion 300 ppm! 29

30 Example: to/y MF-BDI + Enbasys Biogas Plant Reduction of energy consumption for BioDiesel production Feedstock BioGas Production BioGas use Reduction of energy consumption for BioDiesel production Space requirement Organic residues from BioDiesel Production, up to to/y 350 Nm /h BioGas or 210 Nm /h Methane (eq. 0,780 MWel) Electricity Production Heat Production approx. 60% 1,500 m 30

31 Summary 2 nd generation BioDiesel combines safe waste disposal with production of environmental friendly biofuel no food vs. fuel discussion! Proven waste-to-biofuel technologies for most difficult feedstock (Trap Grease, PFAD,...) available BioGas with highest efficiency out of MSW and other industrial waste Utilization of synergies with combined solutions (e.g. BioDiesel & BioGas production) 31

32 32

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