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1 Pancake Motor Range PMW12ii.indd 1 2/11/212 11:5

2 Printed Motor Works are a UK manufacturer of compact electric motors and motor gearboxes providing complete solutions for motion control applications. The company is focused on two strategic areas: Pancake Motors Founded in 1963, we are Europe s largest manufacturer of flat brushed DC pancake electric motors and motor gearboxes. As the world s leading authority on the design and manufacture of pancake motors we continue to explore new areas of application for this unique motor design. Compact BLDC Motors We are considered a world leader in the design and manufacture of compact brushless DC electric motors for the industrial, aerospace & defence, medical, marine and other specialist markets. Our experience spans from compact motors for operating door systems to in-wheel motors for large commercial vehicles. We have an active policy of total quality control and management throughout the company. We are ISO 91:28 certified by BSI British Standards. Printed Motor Works is a name that is synonymous with quality products, proven reliability and superior performance. Tel: PMW12ii.indd 2 2/11/212 11:5

3 Pancake Motor Guide Motor Series Armature ø(cm) Magnet Material Armature Winding Ancillaries Motor Series Armature ø(cm) Magnet Material Armature Winding Ancillaries GP Series (General Purpose) GM Series (High Precision Compact) Ferrite 9 Neodymium AlNiCo Series Winding Parallel Winding Series Winding Encoder Tacho Brake Encoder Integral Tacho Brake Planetary Gearbox Zero Backlash Gearbox Pancake Motor Guide Encoder Integral Tacho 9 Neodymium Series Winding Brake GN Series (High Precision Slim) Planetary Gearbox Zero Backlash Gearbox Encoder Tacho 12 AlNiCo Series Winding Brake GR Series (Ruggedized) 16 Planetary Gearbox 19 Zero Backlash Gearbox Encoder Ferrite Series Winding Tacho GPG Series (Geared) 9 12 Neodymuim Parallel Winding Brake Tel: PMW12ii.indd 3 2/11/212 11:5

4 GP Series GP Series Peak Torque 1 to 17Ncm Cont. Torque 1 to 17 Ncm Power 38 to 533 Watts Speed 1 to 6rpm The Printed Motor Works GP series is a totally enclosed DC motor in an ultra slim pancake profile. Incorporating flat armature technology, these pancake motors can provide a cost effective servo capability and are ideal for general purpose applications. Two variants of magnet are available for 9cm, 12cm, and 16cm armature diameters: standard ferrite (GPM) and high-power neodymium magnets (GPN). There are also two variants of armature winding for each size: a parallel low resistance (LR) winding which offers more speed, and a standard series winding which offers more torque. Specific benefits Low profile Zero cogging Rapid acceleration Low inertia High instantaneous torque High peak torque No torque drop-off at speed Ultra slow creep capability Wide speed range Low inductance Long brush life Design options include custom shaft, encoders, gearboxes and pulleys Available as an open motor for full application integration Tel: PMW12ii.indd 4 2/11/212 11:5

5 GP Series Applications Servo mechanisms, motion control, industrial robots, CNC machining, printing machinery, centrifuges, logistics solutions, medical mobility, medical scanners, flight simulators, marine autopilots and high ambient temperature ventilation. Markets Industrial automation, automotive, medical, life sciences, aerospace & defence, printing, logistics, instrumentation, test and measurement, oil & gas and offshore marine. Design Modifications Encoders Customised shafts Timing pulleys EMC suppression Long leads Connectors Tri-rated cable Rated for in 15 C ambient Open/kit option Mounting customisation GP Series Standard Encoder Options Note: Standard Option also applies to LR versions. Other resolutions and differential/line driver output versions available on request. Suggested Drives PWM24/1 PWM24/25 Basic motor speed control 6-3Vdc for basic speed control applications. 1Amp and 25Amp with single and twin axis control. JUNUS General speed control applications 2-18Vdc for velocity and torque control with 6 digital I/O. 5Amp - 3Amp variants, RS232 communication. ACCELNET General servo applications 2-18Vdc for velocity, torque and position control with 11 digital I/O and encoder feedback. 5Amp - 36Amp variants, RS232 and macro communication. Tel: PMW12ii.indd 5 2/11/212 11:5

6 GP Series GPM9LR 8 GP Series V 7.5V 6V 3V Thermal limit of Ke = 1.1 V/Krpm Kd =.3 Ncm/Krpm Tf = 1.2 Ncm Rm =.42 Ohms GPM V 12V 9V Ke = 2.3 V/Krpm Kd =.3 Ncm/Krpm Tf = 1.2 Ncm Rm = 1.1 Ohms 2 6V GPN9LR 7 6 Ke = 2.5 V/Krpm Kd =.3 Ncm/Krpm Tf = 1.2 Ncm Rm =.42 Ohms 5 15V V 9V 6V NOTE: The above voltages are examples, not a predefined maximum or minimum. Due to ongoing product improvements data is subject to change without notice. Tel: PMW12ii.indd 6 2/11/212 11:5

7 GP Series GPN V 24V 18V 12V Ke = 5. V/Krpm Kd =.5 Ncm/Krpm Tf = 1.2 Ncm Rm = 1.1 Ohms GP Series GPM12LR V Ke = 2.3 V/Krpm Kd =.56 Ncm/Krpm Tf = 2. Ncm Rm =.45 Ohms 12V V 6V GPM V 24V Ke = 5.3 V/Krpm Kd =.59 Ncm/Krpm Tf = 2. Ncm Rm = 1. Ohms V 12V NOTE: The above voltages are examples, not a predefined maximum or minimum. Due to ongoing product improvements data is subject to change without notice. Tel: PMW12ii.indd 7 2/11/212 11:5

8 GP Series GPN12LR 7 GP Series V 24V 18V 12V Ke = 5. V/Krpm Kd =.7 Ncm/Krpm Tf = 2. Ncm Rm =.45 Ohms GPN Ke = 1.1 V/Krpm Kd = 1.2 Ncm/Krpm Tf = 2. Ncm Rm = 1. Ohms 5 48V V 24V 12V GPM16LR Ke = 6.3 V/Krpm Kd = 1. Ncm/Krpm Tf = 4.9 Ncm Rm =.42 Ohms V 24V 18V 12V NOTE: The above voltages are examples, not a predefined maximum or minimum. Due to ongoing product improvements data is subject to change without notice. Tel: PMW12ii.indd 8 2/11/212 11:5

9 GP Series GPM V 48V 37V 24V Ke = 11.8 V/Krpm Kd =.99 Ncm/Krpm Tf = 4.9 Ncm Rm =.85 Ohms GP Series GPN16LR 7 6 Ke = 1 V/Krpm Kd = 2.5 Ncm/Krpm Tf = 4.9 Ncm Rm =.425 Ohms 5 48V V 24V 1 12V GPN16 Ke = 22.9 V/Krpm Kd = 2.5 Ncm/Krpm Tf = 4.9 Ncm Rm =.85 Ohms V 72V 2 48V 1 24V NOTE: The above voltages are examples, not a predefined maximum or minimum. Due to ongoing product improvements data is subject to change without notice. Tel: PMW12ii.indd 9 2/11/212 11:5

10 GM Series GM Series Peak Torque 36 to 32 Ncm Cont. Torque 36 to 32 Ncm Power 113 to 1 Watts Speed <1 to 6 rpm The Printed Motor Works GM series is the original printed armature motor. Extremely powerful and accurate, the GM range brings all the benefits of printed armature technology to industrial applications. Higher torque H versions offer more torque for the same package and weight. Low voltage versions are available for vehicle applications (details on application). The GM range is available with a host of options such as: encoders, imperial mounting, adaptors, gearboxes, tachos, resolvers and with custom mounting plates & shafts. Specific benefits High peak torque output Zero cogging Low inertia Rapid acceleration Stable up to high temperatures High instantaneous torque Long brush life Controllable with servo amplifiers Design options include custom shaft, encoders, tachometers, gearboxes and pulleys Tel: PMW12ii.indd 1 2/11/212 11:5

11 GM Series Applications Servo mechanisms, motion control, industrial robots, CNC machining, printing machinery, logistics solutions, medical mobility, medical scanners, flight simulators, marine autopilots and high ambient temperature ventilation, valve actuators and scientific instrumentation. Markets Industrial automation, medical, life sciences, aerospace & defence, printing, logistics, instrumentation, test and measurement, oil & gas and offshore marine. Design Modifications Encoders Customised shafts Timing pulleys EMC suppression Long leads Connectors Tri-rated cable Rated for in 15 C ambient US mounting configuration GM Series Standard Encoder Options Suggested Drives JUNUS General speed control applications 2-18Vdc for velocity and torque control with 6 digital I/O. 5Amp - 3Amp variants, RS232 communication. ACCELNET General servo applications 2-18Vdc for velocity, torque and position control with 11 digital I/O and encoder feedback. 5Amp - 36Amp variants, RS232 and macro communication. XENUS Advanced servo control 11-23Vac for camming, gearing, position, velocity and torque control with 16 digital I/O and multiple feedback options. A stand alone motion control device with CANopen and RS232 communication protocols. Tel: PMW12ii.indd 11 2/11/212 11:5

12 GM Series GM9 7 GM Series V 24V 18V 12V Ke = 4.9 V/Krpm Kd =.56 Ncm/Krpm Tf = 2.8 Ncm Rm =.85 Ohms GM9H V Ke = 8.8 V/Krpm Kd =.71 Ncm/Krpm Tf = 2.8 Ncm Rm =.85 Ohms V 24V 12V GM Ke = 11.5 V/Krpm Kd = 1.28 Ncm/Krpm Tf = 2.8 Ncm Rm =.75 Ohms 5 48V V 24V 2 12V NOTE: The above voltages are examples, not a predefined maximum or minimum. Due to ongoing product improvements data is subject to change without notice. Tel: PMW12ii.indd 12 2/11/212 11:5

13 GM Series GM12H V 64V 4V 2V Thermal limit of Ke = 18.5 V/Krpm Kd = 1.83 Ncm/Krpm Tf = 4.3 Ncm Rm =.75 Ohms GM Series GM V Ke = 23 V/Krpm Kd = 4.2 Ncm/Krpm Tf = 5 Ncm Rm =.94 Ohms V 6V 1 2V GM16H V 126V 1V Ke = 39 V/Krpm Kd = 6.5 Ncm/Krpm Tf = 5.2 Ncm Rm =.94 Ohms 2 5V NOTE: The above voltages are examples, not a predefined maximum or minimum. Due to ongoing product improvements data is subject to change without notice. Tel: PMW12ii.indd 13 2/11/212 11:5

14 GN Series GN Series Peak Torque 49 to 255 Ncm Cont. Torque 49 to 255 Ncm Power 14 to 8 Watts Speed <1 to 6 rpm The Printed Motor Works GN series is an exceptionally powerful and extremely accurate range of servo motors that provide all the advantages of the printed armature with the thin profile made possible by using rare earth magnet materials. The GN series is suitable for all types of industrial automation, robotics and scientific applications. GN motors are available in 3 sizes GN9, 12 and 16. Specific benefits High peak torque output Zero cogging Low inertia Rapid acceleration High instantaneous torque Long brush life Controllable with servo amplifiers Design options include custom shaft, encoders, tachometers, gearboxes and pulleys Tel: PMW12ii.indd 14 2/11/212 11:5

15 GN Series Applications Servo mechanisms, motion control, industrial robots, CNC machining, printing machinery, logistics solutions, medical mobility, medical scanners, flight simulators, marine autopilots and high ambient temperature ventilation, valve actuators and scientific instrumentation. Markets Industrial automation, medical, life sciences, aerospace & defence, printing, logistics, instrumentation, test and measurement, oil & gas and offshore marine. Design Modifications Encoders Customised shafts Timing pulleys EMC suppression Long leads Connectors Tri-rated cable US mounting configuration GN Series Standard Encoder Options Suggested Drives JUNUS General speed control applications 2-18Vdc for velocity and torque control with 6 digital I/O. 5Amp - 3Amp variants, RS232 communication. ACCELNET General servo applications 2-18Vdc for velocity, torque and position control with 11 digital I/O and encoder feedback. 5Amp - 36Amp variants, RS232 and macro communication. XENUS Advanced servo control 11-23Vac for camming, gearing, position, velocity and torque control with 16 digital I/O and multiple feedback options. A stand alone motion control device with CANopen and RS232 communication protocols. Tel: PMW12ii.indd 15 2/11/212 11:5

16 GN Series GN9 7 GN Series V 36V 24V 15V Ke = 7.6 V/Krpm Kd =.78 Ncm/Krpm Tf = 2.8 Ncm Rm =.85 Ohms GN V 45V Ke = 14.1 V/Krpm Kd = 1.8 Ncm/Krpm Tf = 2.8 Ncm Rm =.75 Ohms 2 3V 1 15V GN V Ke = 3 V/Krpm Kd = 3.5 Ncm/Krpm Tf = 4.3 Ncm Rm = 1 Ohms V 6V 1 24V NOTE: The above voltages are examples, not a predefined maximum or minimum. Due to ongoing product improvements data is subject to change without notice. Tel: PMW12ii.indd 16 2/11/212 11:5

17 Tel: PMW12ii.indd 17 2/11/212 11:5

18 GR Series GR Series Peak Torque 1334 to 32 Ncm Cont. Torque to 32 Ncm Power 42 to 1 Watts Speed <1 to 6 rpm The Printed Motor Works GR series is an exceptionally powerful and extremely accurate range of servo motors that provide all the advantages of the printed armature with an extremely robust motor case for industrial automation and scientific applications. GR motors include air cooling ports, with removable covers, for use with external cooling fans to increase the thermal limit of. GR motors are available in 3 sizes GR12, 16 and 19. Specific benefits High peak torque output Zero cogging Low inertia Rapid acceleration Stable up to high temperatures High instantaneous torque Long brush life Controllable with servo amplifiers Design options include custom shaft, encoders, tachometers, gearboxes and pulleys Tel: PMW12ii.indd 18 2/11/212 11:5

19 GR Series Applications Servo mechanisms, motion control, industrial robots, CNC machining, printing machinery, logistics solutions, medical mobility, medical scanners, flight simulators, marine autopilots and high ambient temperature ventilation, valve actuators and scientific instrumentation. Markets Industrial automation, medical, life sciences, aerospace & defence, printing, logistics, instrumentation, test and measurement, oil & gas and offshore marine. Design Modifications Encoders Customised shafts Timing pulleys EMC suppression Tacho output voltage Connectors Tri-rated cable Rated for in 15 C ambient US mounting configuration Protective covers GR Series Standard Tacho Options Suggested Drives JUNUS General speed control applications 2-18Vdc for velocity and torque control with 6 digital I/O. 5Amp - 3Amp variants, RS232 communication. ACCELNET General servo applications 2-18Vdc for velocity, torque and position control with 11 digital I/O and encoder feedback. 5Amp - 36Amp variants, RS232 and macro communication. XENUS Advanced servo control 11-23Vac for camming, gearing, position, velocity and torque control with 16 digital I/O and multiple feedback options. A stand alone motion control device with CANopen and RS232 communication protocols. Tel: PMW12ii.indd 19 2/11/212 11:5

20 GR Series GR12CH GR Series without fan cooling 1V 8V 6V 3V with internal fan providing 12.7lt/s Ke = 17.8 V/Krpm Kd = 1.95 Ncm/Krpm Tf = 4.2 Ncm Rm =.95 Ohms without fan cooling GR16CH with internal fan providing 12.7lt/s 2V Ke = 39. V/Krpm Kd = 6.44 Ncm/Krpm Tf = 7.7 Ncm Rm =.95 Ohms V 1V 5V without fan cooling GR19CH with internal fan providing 1 lt/s 15V Ke = 25. V/Krpm Kd = 7.76 Ncm/Krpm Tf = 9.8 Ncm Rm =.65 Ohms V 64V 1 24V NOTE: The above voltages are examples, not a predefined maximum or minimum. Due to ongoing product improvements data is subject to change without notice. Tel: PMW12ii.indd 2 2/11/212 11:5

21 Tel: PMW12ii.indd 21 2/11/212 11:5

22 GPG9 Series GPG9 Series Torque 39 Nm Ratios 8:1 to 15:1 Speed <.1 to 88 rpm The Printed Motor Works GPG9 series offers a selection of gear reduction ratios for the GP9 motors. These gear motors offer high torque in a compact axial package and use spur gears to reduce speed and efficiently increase the torque of the 9cm pancake motors. Each unit comes with gearbox and motor fully assembled. Specific benefits High peak torque output Zero cogging Low inertia Rapid acceleration Stable up to high temperatures High instantaneous torque Long brush life Controllable with servo amplifiers Design options include custom shaft, encoders and pulleys Tel: PMW12ii.indd 22 2/11/212 11:5

23 GPG9 Series GPG9 Series Applications Biomedical analysis, inspection systems, X-Y tables, wheel drive, automatic door actuators, general automation, advertising screens, weld wire feed, seat elevation adjustment, turret drive. Markets Industrial automation, medical, life sciences, aerospace & defence, printing, logistics, instrumentation, test and measurement, oil & gas and offshore marine. Design Modifications Encoders Timing pulleys Tri-rated cable Customised shafts EMC suppression Connectors Standard Encoder Options Tel: PMW12ii.indd 23 2/11/212 11:5

24 GPG9 Series Suggested Drives GPG9 Series PWM24/1 PWM24/25 JUNUS ACCELNET Basic motor speed control 6-3Vdc for basic speed control applications. 1Amp and 25Amp with single and twin axis control. General speed control applications 2-18Vdc for velocity and torque control with 6 digital I/O. 5Amp - 3Amp variants, RS232 communication. General servo applications 2-18Vdc for velocity, torque and position control with 11 digital I/O and encoder feedback. 5Amp - 36Amp variants, RS232 and macro communication. 7 6 GPG9F 8:1 12v DC 15v DC 7 6 GPG9N 8:1 36v DC 24v DC Speed (RPM) :1 15:1 15:1 Speed (RPM) :1 15:1 15: Torque (Nm) Torque (Nm) GPG9FLR 8:1 9v DC 6v DC 6 5 8:1 GPG9NLR 15v DC 12v DC 7 4 Speed (RPM) :1 15:1 Speed (RPM) 3 8:1 15:1 3 15:1 2 15: Torque (Nm) NOTE: The above voltages are examples, not a predefined maximum or minimum. Due to ongoing product improvements data is subject to change without notice Torque (Nm) Tel: PMW12ii.indd 24 2/11/212 11:5

25 Tel: PMW12ii.indd 25 2/11/212 11:5

26 GPG12 Series GPG12 Series Peak Torque 17 Nm to 1134 Nm Cont. Torque 49 to 255 Ncm Ratios 1:1 to 26:1 Speed <.1 to 5 rpm The Printed Motor Works GPG12 series offers a wide range of gear reduction ratios for the GP12 motors. Offering high torque in a compact axial package, each unit has foot mounting capability and uses a combination of bevel and planetary gears to reduce the speed and efficiently increase the torque of the 12cm pancake motor. Each unit comes with gearbox and motor fully assembled. Specific benefits High peak torque output Zero cogging Low inertia Rapid acceleration Stable up to high temperatures High instantaneous torque Long brush life Controllable with servo amplifiers Design options include custom shaft, encoders and pulleys Tel: PMW12ii.indd 26 2/11/212 11:5

27 GPG12 Series We have two designs for the GPG series depending on the ratio you require. Please see the table below for the various ratios and the corresponding design. Design A 12:1, 4:1, 6:1, 8:1, 12:1, 26:1 Design B 1:1, 25:1 GPG12 Series Tel: PMW12ii.indd 27 2/11/212 11:5

28 GPG12 Series GPG12 Series Applications Biomedical analysis, inspection systems, X-Y tables, wheel drive, automatic door actuators, general automation, advertising screens, weld wire feed, seat elevation adjustment, turret drive. Markets Industrial automation, medical, life sciences, aerospace & defence, printing, logistics, instrumentation, test and measurement, oil & gas and offshore marine. Design Modifications Encoders Customised shafts Timing pulleys EMC suppression Tri-rated cable Connectors Standard Encoder Options Suggested Drives PWM24/1 PWM24/25 Basic motor speed control 6-3Vdc for basic speed control applications. 1Amp and 25Amp with single and twin axis control. JUNUS General speed control applications 2-18Vdc for velocity and torque control with 6 digital I/O. 5Amp - 3Amp variants, RS232 communication. ACCELNET General servo applications 2-18Vdc for velocity, torque and position control with 11 digital I/O and encoder feedback. 5Amp - 36Amp variants, RS232 and macro communication. Tel: PMW12ii.indd 28 2/11/212 11:5

29 GPG12 Series :1 12:1 GPGM12 12v DC 24v DC :1 12:1 GPGN12 36v DC 24v DC GPG12 Series 2 2 1:1 Speed (RPM) 15 1:1 25:1 12:1 1 4:1 5 25:1 6:1 8:1 4:1 6:1 12:1 8:1 26: Torque (Nm) Speed (RPM) :1 25:1 4:1 25:1 6:1 4:1 8:1 6:1 12:1 8:1 26: Torque (Nm) Speed (RPM) GPGM12LR :1 24v DC 12v DC 12: :1 2 12:1 25:1 15 4:1 1 6:1 5 25:1 8:1 4:1 12:1 6:1 8:1 26: Torque (Nm) Speed (RPM) GPGN12LR 4 1: v DC 12v DC 12: : :1 25:1 1 25:1 4:1 6:1 5 8:1 4:1 6:1 12:1 8:1 26: Torque (Nm) NOTE: The above voltages are examples, not a predefined maximum or minimum. Due to ongoing product improvements data is subject to change without notice. Tel: PMW12ii.indd 29 2/11/212 11:5

30 Tel: PMW12ii.indd 3 2/11/212 11:5

31 Tel: PMW12ii.indd 31 2/11/212 11:5

32 Tel: PMW12ii.indd 32 2/11/212 11:5

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