PAINTING LINE GENERAL SPECIFICATIONS

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1 PAINTING LINE Page 1 / 17 Code Brand Model PAINTING LINE TECHNICAL INFORMATION: Working width: 1700 mm Working height: 1100 mm Dimensions of boards - thickness: 2 mm - 3,2 mm - width: 1000 mm mm - length: 1200 mm mm Feed speed: up to 45 m/min Heating fluid: hot water, 20 bar (temp. 200 C) POSITION 1 - OUR CODE: KML008 - TYPE: LOADER - BRAND: BIRONCAR - MODEL - REFERENCE PICTURE: A-B The stacks of panels are loaded in a loading area on across chain conveyor. The stacks will be loaded on the conveyor by forklift in the correct position thanks to the cross and length side alignment device placed beside the chain system. These chains convey the stacks on the scissor lift and the board are ready to be loaded in the line. At the same time the second chain system, installed on the scissor lift, conveys the dummy board on a collecting system tor the dummy board. A loading bridge, equipped with vacuum hoods and safety device, takes the board from the front of the stacks and loads the panel in the line. The boards, at the beginning, are conveyed by the belts, which have an adjustable speed set up at a higher speed as compared to the printing line. After that an inclined roller conveyor brings the board from the loading height to the fine working height and a section of roller conveyor loads the boards in the brushing machine. Chain conveyor system Length of chain:3000 mm Width of chain: 5000 mm Pitch of chain: 500 mm Max load: 3000 kg Chain conveyor system Length of chain:5000 mm Max load: 3000 kg Chain conveyor system Length of chain:5000 mm Max load: 3000 kg Chain conveyor system Length of chain: 2000 mm Width of chain: 5000 mm Pitch of chain: 500 mm Max load: 3000 kg Scissor lift Hydraulic scissor

2 PAINTING LINE Page 2 / 17 Length: 5000 mm Width of chain: 2000 mm Max load: 3000 kg Inclined Narrow Belt Conveyor Length of conveyor: 5000 mm Loading height: 2000 mm Final working height: 1100 mm Narrow Belt Conveyor Length of conveyor: 2000 mm Working height: 1100 mm POSITION 2 - OUR CODE: KML009 - TYPE: BRUSHING MACHINE - BRAND: VALTORTA - MODEL: FV/ SI SAL REFERENCE PICTURE: C-D Useful working width 1700 mm Min. / max. working thickness mm Worktable with fixed height (movable head). For this feature the machine can also work in a automatic production line Piece feeding through motorized bottom rollers Feeding with adjusting in continuos speed with regulation by motovariator Panels cleaning unit with rotating BRUSH for bottom side - diameter 200 mm Panels cleaning unit with rotating BRUSH for top side - diameter 200 mm Control and program system with the following features: - visual display Adjustable hanging command board to control the machine Command board installed on an incorporated electrical cabinet to control the machine Aspiration dust fans POSITION 3 - OUR CODE: KML010- TYPE: DRYER - BRAND: SUPERFICI - MODEL - REFERENCE PICTURE: E-F-G PAINT DRYER with infra red lamps system Machine lenght 5000 mm Piece feeding - with belt system Adjusting in continuos feeding speed Paint drying through nr. 9 lamp infra red Ventilation system to take away the solvent fumes Ventilation system to take in the air Control and program system Command board installed on a separated electrical cabinet to control the machine

3 PAINTING LINE Page 3 / 17 POSITION 4 - OUR CODE: KML011- TYPE: SINGLE HEAD ROLLER COATER - BRAND: VALTORTA - MODEL: NOVA - REFERENCE PICTURE: H-I-J-K-L-M SINGLE HEAD ROLLER COATER. Automatic machine suitable to apply paint on flat surfaces Piece feeding through motorized bottom carpet Top pression of the working piece Adjusting in continuos feeding speed with regulation in automatic by numerical control Regulation of the applied paint quantity in function of the pression between the dosing roller and the coating roller Dosing roller - iron made - diameter 165 mm - speed regulation in automatic by numerical control Coating roller - rubber coated - diameter 240 mm - speed regulation in automatic by numerical control Control and program system - visual display Adjustable hanging command board to control the machine Incorporated electrical cabinet Total installed power 3 KW POSITION 5 - OUR CODE: KML012- TYPE: SINGLE HEAD ROLLER COATER - BRAND: SUPERFICI - MODEL - REFERENCE PICTURE: N-O PAINT DRYER with hot air system Machine lenght mm Piece feeding - with belt system Adjusting in continuos feeding speed Paint drying through hot air system Ventilation system to take away the solvent fumes Ventilation system to take in the air Control and program system Command board installed on a separated electrical cabinet to control the machine POSITION 6 - OUR CODE: KML013 - TYPE: SINGLE HEAD ROLLER COATER - BRAND: VALTORTA - MODEL: NOVA - REFERENCE PICTURE: P-Q SINGLE HEAD ROLLER COATER. Automatic machine suitable to apply paint on flat surfaces

4 PAINTING LINE Page 4 / 17 Piece feeding through motorized bottom carpet Top pression of the working piece Adjusting in continuos feeding speed with regulation in automatic by numerical control Regulation of the applied paint quantity in function of the pression between the dosing roller and the coating roller Dosing roller - iron made - diameter 165 mm - speed regulation in automatic by numerical control Coating roller - rubber coated - diameter 240 mm - speed regulation in automatic by numerical control Control and program system - visual display Adjustable hanging command board to control the machine Incorporated electrical cabinet Total installed power 3 KW POSITION 7 - OUR CODE: KML014- TYPE: DRYER - BRAND: SUPERFICI - MODEL: NOVA - REFERENCE PICTURE: R-S PAINT DRYER with hot air system Machine lenght mm Piece feeding - with belt system Adjusting in continuos feeding speed Paint drying through hot air system Ventilation system to take away the solvent fumes Ventilation system to take in the air Control and program system Command board installed on a separated electrical cabinet to control the machine POSITION 8 - OUR CODE: KML015 - TYPE: DOUBLE ROLLER COATER - BRAND: VALTORTA - MODEL: NOVA REFERENCE PICTURE: T-U DOUBLE HEAD ROLLER COATER. Automatic machine suitable to apply paint on flat surfaces Piece feeding through motorized bottom carpet

5 PAINTING LINE Page 5 / 17 Top pression of the working piece Adjusting in continuos feeding speed with regulation in automatic by numerical control Regulation of the applied paint quantity in function of the pression between the dosing roller and the coating roller Scraping blade for cleaning Dosing roller - iron made - diameter 165 mm - speed regulation in automatic by numerical control Coating roller - rubber coated - diameter 240 mm - speed regulation in automatic by numerical control SECOND UNIT TO APPLY THE PAINT Dosing roller - iron made - diameter 165 mm - speed regulation in automatic by numerical control Coating roller - rubber coated - diameter 240 mm - speed regulation in automatic by numerical control Control and program system - visual display Adjustable hanging command board to control the machine Incorporated electrical cabinet POSITION 9 - OUR CODE: KML016- TYPE: DRYER - BRAND: SUPERFICI - MODEL - REFERENCE PICTURE: V-W PAINT DRYER with hot air system Machine lenght mm Piece feeding - with belt system Adjusting in continuos feeding speed Paint drying through hot air system Ventilation system to take away the solvent fumes Ventilation system to take in the air Control and program system Command board installed on a separated electrical cabinet to control the machine POSITION 10 - OUR CODE: KML017 - TYPE: CONVEYOR - BRAND: SUPERFICI - MODEL: E 83 - REFERENCE PICTURE: X Max. working lenght 6000 mm Piece feeding through motorized bottom rollers Adjusting in continuos feeding speed Command board installed on an incorporated electrical cabinet to control the machine

6 PAINTING LINE Page 6 / 17 POSITION 11 - OUR CODE: KML018 - TYPE: DOUBLE PRINTING MACHINE - BRAND: VALTORTA - MODEL: ST 2 - REFERENCE PICTURE: Y-Z-Z01-Z02-Z03-Z04-Z05-Z06-Z07-Z08-Z09-Z10-Z11-Z12 DOUBLE PRINTING MACHINE: The printing is made according to the OFFSET principle where the drawing photoengraved on the surface of a steel roller is transferred to a rubber - covered roller. The roller then touches the boards and prints on the surface. Piece feeding through motorized bottom carpet Top pression of the working piece Adjusting in continuos feeding speed with regulation in automatic by numerical control Regulation of the applied paint quantity in function of the pression between the dosing roller and the coating roller Scraping blade for cleaning Dosing roller - iron made - diameter 500 mm - speed regulation in automatic by numerical control Coating roller - rubber coated - diameter 345 mm - speed regulation in automatic by numerical control SECOND UNIT TO APPLY THE PAINT Dosing roller - iron made - diameter 500 mm - speed regulation in automatic by numerical control Coating roller - rubber coated - diameter 345 mm - speed regulation in automatic by numerical control Control and program system - visual display Adjustable hanging command board to control the machine Incorporated electrical cabinet Total installed power 14 KW POSITION 12 - OUR CODE: KML019 - TYPE: CONVEYOR - BRAND: SUPERFICI - MODEL: TT 1- REFERENCE PICTURE: Z13 Max. working lenght 2000 mm Piece feeding through motorized bottom carpet Adjusting in continuos feeding speed Command board installed on an incorporated electrical cabinet to control the machine POSITION 13 - OUR CODE: KML020- TYPE: SINGLE HEAD ROLLER COATER - BRAND: VALTORTA - MODEL: NOVA - REFERENCE PICTURE: Z14 SINGLE HEAD ROLLER COATER. Automatic machine suitable to apply paint on flat surfaces

7 PAINTING LINE Page 7 / 17 Piece feeding through motorized bottom carpet Top pression of the working piece Adjusting in continuos feeding speed with regulation in automatic by numerical control Regulation of the applied paint quantity in function of the pression between the dosing roller and the coating roller Dosing roller - iron made - diameter 165 mm - speed regulation in automatic by numerical control Coating roller - rubber coated - diameter 240 mm - speed regulation in automatic by numerical control Control and program system - visual display Adjustable hanging command board to control the machine Incorporated electrical cabinet Total installed power 3 KW POSITION 14 - OUR CODE: KML021- TYPE: ULTRA VIOLET DRYER - BRAND: SUPERFICI - MODEL: - REFERENCE PICTURE: Z15 PAINT DRYER with ultra violet lamps system Machine lenght 5000 mm Piece feeding - with belt system Adjusting in continuos feeding speed with regulation in automatic by numerical control Paint drying through nr. 5 ultra violet lamps Ventilation system to take away the solvent fumes Ventilation system to take in the air Command board installed on a separated electrical cabinet to control the machine POSITION 15 - OUR CODE: KML022- TYPE: DRYER - BRAND: SUPERFICI - MODEL: - REFERENCE PICTURE: Z16-Z17-Z18-Z19-Z20 PAINT DRYER with cold air system Machine lenght mm Piece feeding - with belt system Adjusting in continuos feeding speed Paint drying through cold air system Ventilation system to take away the solvent fumes

8 PAINTING LINE Page 8 / 17 Ventilation system to take in the air Command board installed on a separated electrical cabinet to control the machine POSITION 16 - OUR CODE: KML023 - TYPE: STACKER - BRAND: BIRONCAR - MODEL - REFERENCE PICTURE: Z21-Z22-Z23-Z24 Stacking device A narrow belt conveyor, where the first section is with constant working height and the second section is inclined to achieve the stack's height, conveys the panels. At the end of the second conveyor section we have a pneumatic device for the select ion of the stacking station of the board according to its grade. Narrow belt conveyor section Length of conveyor: 3000 mm Working height: 1100 mm Narrow belt convevor section Length of conveyor: 5000 mm Working height: 1100 mm Final working height: 2100 mm Complete with pneumatic device for selection of the final stacking station First unloading station for grade 'A' panels Consisting of: - Motorized belts conveyor with lifting movement, equipped with idle pressure roller - Front panel alignment unit, pneumatically controlled - Side and rear alignment guide, manually adjustable - Scissor lifting table with space for the forklift arm for the unloading of the board - No foundation are needed Second unloading station for grade 'A' panels Consisting of: - Motorized belt conveyor with lifting movement, equipped with idle pressure roller - Front panel alignment guide, pneumatically controlled - Side and rear alignment guides, manually adjustable - Scissor lifting table with space for the forklift arm far the unloading of the boards - No foundation are needed. Third unloading station for B grade panels - Gravity stacking system of the board tor max capacity of thickness of 200 mm. - This area is placed over the second unloading area - Stacking station complete with space tor the fork-lift arm for the unloading of the boards - No foundations are needed.

9 PAINTING LINE Page 9 / 17 A B C D E F

10 PAINTING LINE Page 10 / 17 G H I J K L

11 PAINTING LINE Page 11 / 17 M N O P Q R

12 PAINTING LINE Page 12 / 17 S T U V W X

13 PAINTING LINE Page 13 / 17 Y Z Z01 Z02 Z03 Z04

14 PAINTING LINE Page 14 / 17 Z05 Z06 Z07 Z08 Z09 Z10

15 PAINTING LINE Page 15 / 17 Z11 Z12 Z13 Z14 Z15 Z16

16 PAINTING LINE Page 16 / 17 Z17 Z18 Z19 Z20 Z21 Z22

17 PAINTING LINE Page 17 / 17 Z23 Z24

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