Wood French Door Parts Reference Catalog

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1 Parts Reference Catalog # Revised 09/03 For Wood French Doors Built up to January 31, 2002 and for Special Orders From January 31, 2002 to February 1, 2003 This parts catalog represents a discontinued product. Limited replacement parts are available as listed within. PART 1 OF 2 (Does not contain hardware information; except hinges.) See Part 2 of 2 for All Other Hardware & Locking Kit Replacements Weather Shield Mfg., Inc. Medford, WI

2 Table of Contents Parts Reference Catalog Guide Page 3 Cross Sections Inswing Side View Page 4 Top View Page 5 Horizontal / Vertical Mull Cross Sections Inswing Page 6 Cross Sections Outswing Side View Page 7 Top View Page 8 Sill Cross Sections Side View Page 9 How To Measure To Order Replacement Parts (Diagrams) Page 10 How to Measure To Order Replacement Parts Inswing (Charts) Page 11 How to Measure To Order Replacement Parts Outswing (Charts) Page 12 Replacement Insert and Glass Order Form Page 13 Glazing Options Page 15 Glazing Bead Replacement Parts Page 16 Replacement Parts Horizontal and Vertical Parts Page 17 Vertical Parts Page 19 Horizontal Parts Page 20 Horizontal Inswing Parts Page 21 Horizontal Outswing Parts Page 23 Miscellaneous Parts Page 24 Astragal Order Form Page 27 Astragals Page 28 Hinges Page 29 2 (09/03)

3 Parts Reference Catalog Guide Please Specify Product Option Numbers or Part Numbers When Ordering. PURPOSE This catalog is intended to assist you in identifying and ordering replacement parts. CATALOG FORMAT 1) Cross Sections (Pages 4 through 9) Shows part locations. Each part name and reference number is shown on the page. Turn to the page number following an entry for specific information on that part. The reference number stays the same for an item throughout the parts list. PRODUCT NAME DRAWING TYPE CROSS SECTION VIEW Wood French Door Side View Inswing Cross Sections 13 ] ) Measuring Your Unit (Pages 10 through 12) After the cross section and sill pages is a diagram showing how to measure your unit. The two charts that follow the diagram are to help you order correctly sized replacement parts. PART NAMES, REFERENCE S AND REFERENCE PAGES Aluma Clad w/high Performance Sill ITEM PAGE 1) Head Aluminum Extrusion 17 2) Head Brick Mould 7 5) Head Weather Strip 18 6) Head Jamb Aluminum Cladding 18 7) Insert, Aluminum Clad 11,12 8) Glazing Bead 1 15,16 9) Insul Glass 11,12 Brick Mould w/low Profile Sill ITEM PAGE 10) Bottom Sweep, Inswing 21 13) Insert, Wood 11, Sill, High Performance, Hardwood Threshold ) Aluminum Drip Edge 26 1 See Page 15 & 16 for complete glazing bead identification and application. 2 See Page 9 for complete breakdown and identification of sills, bottom sweeps, etc. NOTE: Vinyl frame extrusion with primed, poly I, or natural panels is not shown. CATALOG PAGE AND DATE 4 (09/03) 4 (09/03) 3) Detailed Parts Information Pages (Pages 17-30) Pages are organized under general categories: Inswing Doors, Outswing Doors, Sash and Glass, Horizontal Parts, Horizontal and Vertical Parts and Hinges. Drawings of the parts and their descriptions are shown at the left of the page as they will show up on your order acknowledgement. Product options and part numbers are shown at the right. Use these numbers when ordering. At the end of some part descriptions are braces { } enclosing an S or E followed by dates such as {S 7-98}. This indicates when parts were started or ended in production. 4) Configured Numbers Parts ordering system as of SIZE TO SPECIFY FOR ORDERING PARTS AND PART DESCRIPTIONS INCLUDING OPTIONS AND PART S TO USE FOR ORDERING S STARTING AND ENDING DATES FOR PARTS {S 7-98} (WHEN ENDING DATE IS NOT SHOWN, PART IS STILL IN USE). Wood French Door Horizontal and Vertical Replacement Parts Orders may require call-out size and other dimensions in inches. See Pages 10, 13, & 14. Some Parts can be ordered by specific length in inches. Configured Number parts require call-out size. #5 & 17) Hinged Door Weather Strip Specify head, left side, right side, call-off size, inswing or outswing. NOTE: Order size long enough to fit your particular application. Weather strip may require additional cutting or notching to fit your needs. #6) Jamb Aluminum Cladding For Field Replacement 4 9 /16" [116mm] 5 1 /8" [130mm] 6 9 /16" [167mm] JAMB JAMB JAMB PART PART PART Specify head, left side, right *White side, width, color and number of inches. Adobe C Desert Tan Hartford Green NOTE: Jamb cladding is sent approximately 4" (102mm) longer than installation length. It must be trimmed to length before installation. Please specify jamb width if other than shown. #28) 3 1 /2" [89mm] Aluminum Horizontal/Vertical Mull Cover Aluminum Extrusion # (09/03) PART LENGTH 82 1 /2" [2096mm] 110" [2794mm] 140" [3556mm] *White Aluminum Adobe Aluminum Desert Tan Aluminum Hartford Green Aluminum C C #94 Q-LON Tape Backed Corner Seal {S 7-98} PART *When ordering white replacement parts please specify manufacture date/glass code (see Page 3). GLASS IDENTIFICATION S To identify when your unit was produced, look for the black ink numbers stamped on the aluminum spacer between the lites of glass. It will be near one of the four corners. See sketch at right. QUESTIONS Contact your customer relations representative if you have any questions concerning how to use parts reference catalogs. INSULATING GLASS GLASS IDENTIFICATION S ALUMINUM SPACER M (09/03)

4 Side View Inswing Cross Sections Aluma Clad w/high Performance Sill Brick Mould w/low Profile Sill ITEM PAGE 1) Head Aluminum Extrusion 17 2) Head Brick Mould 17 5) Head Weather Strip 18 6) Head Jamb Aluminum Cladding 18 7) Insert, Aluminum Clad 13, 14 8) Glazing Bead 1 15, 16 9) Insul Glass 13, 14 ITEM PAGE 10) Bottom Sweep, Inswing ) Insert, Wood 13, 14 58) Sill, High Performance, Hardwood Threshold ) Aluminum Drip Edge 26 1 See Page 15 & 16 for complete glazing bead identification and application. 2 See Page 9 for complete breakdown and identification of sills, bottom sweeps, etc. NOTE: Vinyl frame extrusion with primed, poly I, or natural panels is not shown. 4 (09/03)

5 Top View Inswing Cross Sections ASTRAGAL STATIONARY ITEM PAGE 7) Active Insert, Aluminum Clad 13, 14 8) Glazing Bead 1 15, 16 9) Insul Glass 13, 14 13) Active Insert, Wood 13, 14 14) Side Brick Mould 17 17) Hinged Door Weather Strip 18 18) Hinge, Inswing 29, 30 19) Side Jamb Cladding 18 20) Astragal 2 27, ) Astragal Cover, Aluminum Clad 2 27, 28 22) Astragal, Stationary 2 27, 28 23) Astragal Cover, Stationary, Aluminum Clad 2 27, 28 25) Inactive Insert, Wood 13, 14 26) Side Aluminum Extrusion 17 27) Inactive Insert, Clad 13, 14 1 See Page 15 & 16 for complete glazing bead identification and application. 2 See Page 27 & 28 for complete astragal information. NOTE: Vinyl frame extrusion with primed, poly I, or natural panels is not shown. 5 (09/03)

6 Horizontal / Vertical Mull Cross Sections (Inswing Shown) ITEM PAGE 28) 3 1 /2" Aluminum Horizontal Mull Cover 18 29) 3 1 /2" Wood Horizontal Mull Cover 20 30) Aluminum Horizontal Mull Cover 20 31) Wood Horizontal Mull Cover 20 32) 1 1 /2" Aluminum Vertical Mull Cover 19 33) 1 1 /2" Wood Vertical Mull Cover 19 NOTE: Vinyl frame extrusion with primed, poly I, or natural panels is not shown. NOTE: Inswing and Outswing mulling require same trim parts. NOTE: Typical blocking shown may or may not match actual production procedures (09/03)

7 Side View Outswing Cross Sections ITEM PAGE 2) Head Brick Mould 17 5) Head Weather Strip 18 8) Glazing Bead 1 15, 16 9) Insul Glass 13, 14 34) Head Aluminum Extrusion 17 40) Active Insert, Aluminum Clad 13, 14 ITEM PAGE 41) Bottom Sweep, Outswing ) Insert, Wood 13, 14 65) Sill Stop Weather Strip 23 1 See Page 15 & 16 for complete glazing bead identification and application. 2 See Page 9 for complete breakdown and identification of sills and bottom sweeps. NOTE: Vinyl frame extrusion with primed, poly I, or natural panels is not shown. 7 (09/03)

8 Top View Outswing Cross Sections ITEM PAGE 8) Glazing Bead 1 15, 16 9) Insul Glass 13, 14 14) Side Brick Mould 17 17) Hinged Door Weather Strip 18 20) Astragal 2 27, 28 38) Astragal Cover, Aluminum 2 27, ) Astragal Cover, Wood 2 27, 28 43) Active Insert, Wood 13, 14 44) Hinge, Outswing 29 45) Inactive Insert, Wood 13, 14 47) Side Aluminum Extrusion 17 51) Active Insert, Aluminum Clad 13, 14 52) Inactive Insert, Aluminum Clad 13, 14 55) Structural Performance Upgrade Astragal 2 27, 28 1 See Page 15 & 16 for complete glazing bead identification and application. 2 See Page 27 & 28 for detailed astragal information. NOTE: Vinyl frame extrusion with primed, poly I or natural panels is not shown. 8 (09/03)

9 Side View Sill Cross Sections Outswing Inswing ITEM PAGE 10) Bottom Sweep, Inswing 21 41) Bottom Sweep, Outswing 23 43) Insert, Wood 13, 14 51) Active Insert, Aluminum Clad 13, 14 56) High Performance Sill Weep System With Weather Strip 24 57) Weather Strip Only For High Performance Sill Weep System 24 58) High Performance Sill Hardwood Threshold 25 ITEM PAGE 59) Vinyl Sill Threshold, Inswing 25 60) Aluminum Sill, Bronze, Anodized 24 63) ADA Sill, Aluminum, Bronze Anodized 24 65) Sill Stop Weather Strip, Outswing 23 66) Hardwood Threshold Stop, Outswing 25 67) Vinyl Threshold, Outswing 25 74) Adjustable Sill Hardwood Threshold 22 76) Adjustable Sill Vinyl Threshold 22 88) Aluminum Drip Edge 26 9 (09/03)

10 How To Measure To Order Replacement Parts ROUGH OPENING HEIGHT JAMB HEIGHT DAYLIGHT OPENING HEIGHT INSERT HEIGHT UNIT HEIGHT DAYLIGHT OPENING HEIGHT INSERT HEIGHT JAMB HEIGHT ROUGH OPENING HEIGHT Aluminum Clad w/high Performance Sill Brick Mould w/low Profile Sill INSERT WIDTH DAYLIGHT OPENING WIDTH ROUGH OPENING WIDTH JAMB WIDTH INSERT WIDTH DAYLIGHT OPENING WIDTH UNIT WIDTH ROUGH OPENING WIDTH JAMB WIDTH INSERT WIDTH DAYLIGHT OPENING WIDTH INSERT WIDTH DAYLIGHT OPENING WIDTH 10 (09/03)

11 How to Measure to Order Replacement Parts INSWING Door Call-Out Size Aluminum Extrusion JB-JB** Only (=Aluminum Unit Size) Inches [mm] Inswing French Door Width Dimensions Brick Mould **JB-JB Inches [mm] Wood Insert Inches [mm] Daylight Opening Inches [mm] Aluminum Clad Insert Inches [mm] Glass Inches [mm] /8 [651] 25 5 /8 [651] 24 [610] 24 [610] 13 7 /16 [341] 14 5 /16 [364] /8 [803] 31 5 /8 [803] 30 [762] 30 [762] 19 7 /16 [494] 20 5 /16 [516] /8 [854] 33 5 /8 [854] 32 [813] 32 [813] 21 7 /16 [545] 22 5 /16 [567] /8 [956] 37 5 /8 [956] 36 [914] 36 [914] 25 7 /16 [646] 26 5 /16 [668] /16 [1281] 50 7 /16 [1281] 24 [610] 24 [610] 13 7 /16 [341] 14 5 /16 [364] * /16 [1491] /16 [1491] 28 1 /8 [714] 28 1 /8 [714] 17 9 /16 [446] 18 7 /16 [468] /16 [1586] 62 7 /16 [1586] 30 [762] 30 [762] 19 7 /16 [494] 20 5 /16[516] /16 [1688] 66 7 /16 [1688] 32 [813] 32 [813] 21 7 /16 [545] 22 5 /16[567] * /16 [1795] /16 [1795] 34 1 /8 [867] 34 1 /8 [867] 23 9 /16 [599] 24 7 /16 [621] /16 [1891] 74 7 /16 [1891] 36 [914] 36 [914] 25 7 /16 [646] 26 5 /16[668] Inswing French Door Height Dimensions Note 1 & 2 Applies 6-8 Low Profile Sill or Adjustable Sill /16 [2027] 80 3 /16 [2037] 77 3 /16 [1961] 77 9 /16 [1971] 67 3 /16 [1707] 68 1 /16 [1729] 6-10 Low Profile Sill or Adjustable Sill 81 3 /16 [2062] 81 9 /16 [2072] 78 9 /16 [1996] /16 [2005] 68 9 /16 [1742] 69 7 /16 [1764] 8-0 Low Profile Sill or Adjustable Sill 95 3 /16 [2418] 95 9 /16 [2427] 92 9 /16 [2351] /16 [2361] 82 9 /16 [2097] 83 7 /16 [2119] 9-0 Low Profile Sill or Adjustable Sill /16 [2723] /16 [2733] /16 [2656] /16 [2665] 89 3 /4 [2280] 90 7 /16 [2297] (with 10" Bottom Rail Standard) 10-0 Low Profile Sill or Adjustable Sill /16 [3027] /16 [3037] /16 [2961] /16 [2970] /4 [2585] /16 [2602] (with 10" Bottom Rail Standard) 6-8 High Performance Sill 80 3 /16 [2037] 80 3 /16 [2037] 77 3 /16 [1961] /16 [1976] 67 3 /16 [1707] 68 1 /16 [1729] 6-10 High Performance Sill 81 9 /16 [2072] 81 9 /16 [2072] 78 9 /16 [1996] 78 9 /16 [1996] 68 9 /16 [1742] 69 7 /16 [1764] 8-0 High Performance Sill 95 9 /16 [2427] 95 9 /16 [2427] 92 9 /16 [2351] 92 9 /16 [2351] 82 9 /16 [2097] 83 7 /16 [2119] 9-0 High Performance Sill (with 10" Bottom Rail Standard) /16 [2732] /16 [2732] /16 [2656] /16 [2656] 89 3 /4 [2280] 90 7 /16 [2297] 10-0 High Performance Sill (with 10" Bottom Rail Standard) /16 [3037] /16 [3037] /16 [2961] /16 [2961] /4 [2585] /16 [2602] 6-8 ADA Sill /16 [2002] 79 3 /16 [2011] 77 3 /16 [1961] 77 9 /16 [1970] 67 3 /16 [1707] 68 1 /16 [1729] 6-10 ADA Sill 80 3 /16 [2037] 80 9 /16 [2046] 78 9 /16 [1996] /16 [2005] 68 9 /16 [1742] 69 7 /16 [1764] 8-0 ADA Sill 94 3 /16 [2392] 94 9 /16 [2402] 92 9 /16 [2351] /16 [2361] 82 9 /16 [2097] 83 7 /16 [2119] 9-0 ADA Sill (with 10" Bottom Rail Standard) /16 [2697] /16 [2707] /16 [2656] /16 [2665] 89 3 /4 [2280] 90 7 /16 [2297] 10-0 ADA Sill (with 10" Bottom Rail Standard) /16 [3002] /16 [3011] /16 [2961] /16 [2970] /4 [2584] /16 [2602] *Available in 6-8 Height Only. **JB-JB refers to Sill-to-Head for Height Dimensions. 1 Deduct 4 13 /16" [122mm] from glass height shown when door is ordered with optional primed or poly I 10" [254mm] bottom rail. 2 Deduct 5" [127mm] from glass height shown when door is ordered with optional aluminum clad 10" [254mm] bottom rail. 11 (09/03)

12 How to Measure to Order Replacement Parts OUTSWING Door Call-Out Size Aluminum Extrusion JB-JB** Only (=Aluminum Unit Size) Inches [mm] Outswing French Door Width Dimensions Brick Mould **JB-JB Inches [mm] Wood Insert Inches [mm] Daylight Opening Inches [mm] Aluminum Clad Insert Inches [mm] Glass Inches [mm] /8 [651] 25 5 /8 [651] 24 [610] 24 [610] 13 7 /16 [341] 14 5 /16 [364] /8 [803] 31 5 /8 [803] 30 [762] 30 [762] 19 7 /16 [494] 20 5 /16 [516] /8 [854] 33 5 /8 [854] 32 [813] 32 [813] 21 7 /16 [545] 22 5 /16 [567] /8 [956] 37 5 /8 [956] 36 [914] 36 [914] 25 7 /16 [646] 26 5 /16 [668] /16 [1281] 50 7 /16 [1281] 24 [610] 24 [610] 13 7 /16 [341] 14 5 /16 [364] * /16 [1491] /16 [1491] 28 1 /8 [714] 28 1 /8 [714] 17 9 /16 [446] 18 7 /16 [468] /16 [1586] 62 7 /16 [1586] 30 [762] 30 [762] 19 7 /16 [494] 20 5 /16[516] /16 [1688] 66 7 /16 [1688] 32 [813] 32 [813] 21 7 /16 [545] 22 5 /16[567] * /16 [1795] /16 [1795] 34 1 /8 [867] 34 1 /8 [867] 23 9 /16 [599] 24 7 /16 [621] /16 [1891] 74 7 /16 [1891] 36 [914] 36 [914] 25 7 /16 [646] 26 5 /16[668] Outswing French Door Height Dimensions Note 1 & 2 Applies 6-8 Standard Sill /16 [2027] 80 3 /16 [2037] 77 3 /16 [1961] 77 9 /16 [1971] 67 3 /16 [1707] 68 1 /16 [1729] 6-10 Standard Sill 81 3 /16 [2062] 81 9 /16 [2072] 78 9 /16 [1996] /16 [2005] 68 9 /16 [1741] 69 7 /16 [1764] 8-0 Standard Sill 95 3 /16 [2428] 95 9 /16 [2427] 92 9 /16 [2351] /16 [2361] 82 9 /16 [2097] 83 7 /16 [2119] 9-0 Standard Sill (with 10" Bottom Rail Standard) /16 [2723] /16 [2733] /16 [2656] /16 [2665] 89 3 /4 [2280] 90 7 /16 [2297] 10-0 Standard Sill (with 10" Bottom Rail Standard) /16 [3027] /16 [3037] /16 [2961] /16 [2970] /4 [2585] /16 [2602] 6-8 ADA Sill /16 [2002] 79 3 /16 [2011] 77 3 /16 [1961] 77 9 /16 [1970] 67 3 /16 [1707] 68 1 /16 [1729] 6-10 ADA Sill 80 3 /16 [2037] 80 9 /16 [2046] 78 9 /16 [1996] /16 [2005] 68 9 /16 [1742] 69 7 /16 [1764] 8-0 ADA Sill 94 3 /16 [2390] 94 9 /16 [2402] 92 9 /16 [2351] /16 [2361] 82 9 /16 [2097] 83 7 /16 [2119] 9-0 ADA Sill (with 10" Bottom Rail Standard) /16 [2697] /16 [2707] /16 [2656] /16 [2665] 89 3 /4 [2280] 90 7 /16 [2297] 10-0 ADA Sill (with 10" Bottom Rail Standard) /16 [3002] /16 [3011] /16 [2961] /16 [2970] /4 [2584] /16 [2602] *Available in 6-8 Height Only. **JB-JB refers to Sill-to-Head for Height Dimensions. 1 Deduct 4 13 /16" [122mm] from glass height shown when door is ordered with optional primed or poly I 10" [254mm] bottom rail. 2 Deduct 5" [127mm] from glass height shown when door is ordered with optional aluminum clad 10" [254mm] bottom rail. 12 (09/03)

13 Replacement Insert and Glass Order Form To Order Replacements Specify The Following: 1. Manufacturing Date/Glass Code 2. Glass Size (See Page 10, 11, & 12) 3. Glazing Option (See Page 15) To order replacement insert(s) complete Items 1 through 13.! Single Glazed! Insul Low E! Tempered! Triple Insul R6! Triple Insul R10 4. Spacer Color! Silver Anodized! Bronze Anodized To order only replacement glass, complete Items 1 through Glass Type! Clear! Insul Low E! Special Glass (Obscure, Tinted, etc.) 6.! TDL Configuration Wide High! 7/8" [22 mm] Bar! 1-3/8" [35 mm] Bar 7.! SDL Configuration Wide High! 7/8" [22 mm] Bar! 1-3/8" [35 mm] Bar Example 2 Wide 3 High 8.! Grille In Airspace / Configuration - Grille Type! 5/8" [16 mm] Diamond Number of Lites Color! White! Adobe! Desert Tan! Hartford Green! Other 9.Gas! Argon! Krypton (Check Which Applies) 10. Door Call-out Size: (See Pages 11 & 12) 11. Bottom Rail:! Standard! 10" Rail Grille In Airspace: 5/8" [16mm] Rectangular Wide: High: 11/16" [17mm] Sculptured Rectangular Wide: High: 15/16" [24mm] Sculptured Rectangular Wide: High: 12. Hinge Code: A, B, C, D or Stationary (Check Which Applies Using Diagrams Below.)! (A) Inswing Right 1-Panel! (A) Inswing Right 2-Panel Code (A) is an Inswing Door Hinged Right. Note: Inswing doors are viewed from inside.! (B) Inswing Left 1-Panel! (B) Inswing Left 2-Panel Code (B) is an Inswing Door Hinged Left. Note: Inswing doors are viewed from inside.! (C) Outswing Left 1-Panel! (C) Outswing Left 2-Panel Code (C) is an Outswing Door Hinged Left. Note: Outswing doors are viewed from outside.! (D) Outswing Right 1-Panel! (D) Outswing Right 2-Panel Code (D) is an Outswing Door Hinged Right. Note: Outswing doors are viewed from outside. 13 (09/03)

14 Replacement Insert and Glass Order Form 13. Hinge Type & Rout Requirements (See Pages 29 & 30)! Button Tip Ball Bearing! Adjustable! Cathedral Tipped (Bright Brass Only)! No Hinges/No Rout! W/Hinges Applied (Specify Type & Color) 14.! Active Insert! Inactive Insert! Stationary Insert 15. Insert Exterior Type & Color! Primed! No Prime/No Finger Joint! Poly I! Color! Aluminum Clad! *White! Adobe! Desert Tan! Hartford Green! Flexicolor Insert Interior Type & *Color! Pine! Primed! Oak! Cherry! Alder! American Fir! Maple! Mahogany! Poly I! *Color 16. Type of Sill (See Page 9)! No Sill! Low Profile Sill! Vinyl Threshold {S }! High Performance Sill (Inswing Only)! ADA Sill! Adjustable Sill (Inswing Only) 17. Bore Insert For Hardware! No Bore! Bore for Lockset! Single Bore (from top edge of door to center of bore)! 36 1 /2"! 37 1 /2"! Deadbolt! 4" Center to Center! 6" Center to Center! Installation Holes! With! Without! Backset! 2 3 /8"! 2 3 /4" PRODUCT ID WKHFR I L L U S T R A T I O N S F O R I T E M 1 7 Bore For Lockset SINGLE BORE CENTER OF BORE BACKSET 36-1/2" or 37-1/2" Standard Double Bore DEAD BOLT WITH INSTALLATION HOLES 6" Top Edge Of Door INSTALLATION HOLES BACKSET 4" or 6" SINGLE-POINT Standard Double Bore DEAD BOLT WITHOUT INSTALLATION HOLES MULTI-POINT *When ordering white replacement parts please specify manufacture date/glass code (see Page 3). 14 (09/03)

15 Glazing Options FRENCH DOOR GLAZING OPTIONS ALUMINUM INSERT FRENCH DOOR GLAZING OPTIONS WOOD INSERT Circled letters under each image correspond to circled letters below the glazing bead pieces shown on the following page. Single Glazed A 3/4" Insul 1" Insul B C 1" Triple Insul R6 or R10 D Single Glazed A 3/4" Insul B 1" Insul C 1" Triple Insul R6 or R10 D Single Glazed w/ 7/8" True E Single Glazed w/ 1-3/8" True F 3/4" Insul w/ 7/8" True G 3/4" Insul w/ 1-3/8" True H Single Glazed w/ 7/8" True E Single Glazed w/ 1-3/8" True F 3/4" Insul w/ 7/8" True G 3/4" Insul w/ 1-3/8" True H Single Glazed with 7/8" Simulated A Single Glazed with 1-3/8" Simulated A 3/4" Insul with 7/8" Simulated B 3/4" Insul with 1-3/8" Simulated B Single Glazed with 7/8" Simulated A Single Glazed with 1-3/8" Simulated A 3/4" Insul with 7/8" Simulated B 3/4" Insul with 1-3/8" Simulated B 15 (09/03)

16 Glazing Bead Replacement Parts Orders may require call-out size and other dimensions in inches. See pages 10, 11, & 12. Some parts can be ordered by specific length in inches. Configured number parts require call-out size. Circled letters under each image correspond to circled letters below the glazing options shown on the previous page. Single Glazed and Single Glazed TDL/SDL Perimeter Glazing Bead A E F Pine Primed Oak Cherry Maple Alder American Fir Mahogany C " [25mm] Insul Glazing Bead C D Pine Primed Oak Cherry Maple Alder American Fir Mahogany C Single Glazed 7/8" [22mm] TDL Bar Glazing Bead E Pine Primed Oak Cherry C /4" [19mm] Insul 7/8" [22mm] TDL/SDL Perimeter Bead and 1 3 /8" [35mm] TDL Bar Bead Pine Primed Oak Cherry C Maple Maple Alder American Fir B G H Alder American Fir Mahogany Mahogany 3/4" [19mm] Insul 7/8" [22mm] TDL Bar Glazing Bead Pine Primed G Oak Cherry C Maple Alder American Fir Mahogany 16 (09/03)

17 Horizontal and Vertical Replacement Parts Orders may require call-out size and other dimensions in inches. See pages 10, 11, & 12. Some parts can be ordered by specific length in inches. Configured number parts require call-out size. #1 & 26) Door Extrusion - Inswing - Head, Left Side, Right Side Aluminum Extrusion #5592 Vinyl Extrusion #5006 Specify head, left side, right side, call-out and color. White Vinyl *White Aluminum Adobe Aluminum Desert Tan Aluminum Hartford Green Aluminum C C #34 & 47) Door Extrusion Outswing - Head, Left Side, Right Side Aluminum Extrusion #5593 Vinyl Extrusion #5007 Specify head, left side, right side, call-out and color. White Vinyl *White Aluminum Adobe Aluminum Desert Tan Aluminum Hartford Green Aluminum C C #2 &14) Brick Mould - Inswing or Outswing Specify head, right side, left side, call-out and type. TYPE Primed No Prime/No Finger Joint No Prime/With Finger Joint C *When ordering white replacement parts please specify manufacture date/glass code (see Page 3). 17 (09/03)

18 Horizontal and Vertical Replacement Parts Orders may require call-out size and other dimensions in inches. See pages 10, 11, & 12. Some parts can be ordered by specific length in inches. Configured number parts require call-out size. #5 & 17) Hinged Door Weather Strip Specify head, left side, right side, call-out size, inswing or outswing. NOTE: Order size long enough to fit your particular application. Weather strip may require additional cutting or notching to fit your needs. PART LENGTH 82 1 /2" [2096mm] 110" [2794mm] 140" [3556mm] C #6 & 19) Jamb Aluminum Cladding For Field Replacement Extrusion # /16" [116mm] JAMB *White Specify head, left side, right side, width, color and number Adobe of inches. Desert Tan Hartford Green 5 1 /8" [130mm] JAMB C /16" [167mm] JAMB NOTE: Jamb cladding is sent approximately 4" (102mm) longer than installation length. It must be trimmed to length before installation. Please specify jamb width if other than shown. #28) 3 1 /2" [89mm] Aluminum Horizontal/Vertical Mull Cover Extrusion #1535 *White Aluminum Adobe Aluminum Desert Tan Aluminum Hartford Green Aluminum C #94) Q-LON Tape Backed Corner Seal {S 7-98} PART *When ordering white replacement parts please specify manufacture date/glass code (see Page 3). 18 (09/03)

19 Vertical Replacement Parts Orders may require call-out size and other dimensions in inches. See pages 10, 11, & 12. Some parts can be ordered by specific length in inches. Configured number parts require call-out size. #32) 1 1 /2" [38mm] Aluminum Vertical Mull Cover Extrusion #1534 NOTE: Specify length when ordering. *White Adobe Desert Tan Hartford Green C #33) 1 1 /2" [38mm] Wood Vertical Mull Cover Primed No Prime/No Finger Joint No Prime/With Finger Joint C *When ordering white replacement parts please specify manufacture date/glass code (see Page 3). 19 (09/03)

20 Horizontal Replacement Parts Orders may require call-out size and other dimensions in inches. See pages 10, 11, & 12. Some parts can be ordered by specific length in inches. Configured number parts require call-out size. #29) 3 1 /2" [89mm] Wood Horizontal Mull Cover Primed No Prime/No Finger Joint No Prime/With Finger Joint C #30) Aluminum Horizontal Tight Mull Cover Extrusion #1504 *White Aluminum Adobe Aluminum Desert Tan Aluminum Hartford Green Aluminum C #31) Wood Horizontal Tight Mull Cover Primed No Prime/No Finger Joint No Prime/With Finger Joint C *When ordering white replacement parts please specify manufacture date/glass code (see Page 3). 20 (09/03)

21 Horizontal Inswing Replacement Parts Orders may require call-out size and other dimensions in inches. See pages 10, 11, & 12. Some parts can be ordered by specific length in inches. Configured number parts require call-out size. #10) Bottom Sweep For: ADA Sill, Adjustable Sill, Low Profile Vinyl Threshold Sill {S 12-98} Extrusion #5018 Bottom Sweep - Inswing {S 4-98, E 3-99} Extrusion #5032 NOTE: Modification required if used with bottom rail block. EXTRUSION 5018 C C If you must replace any of the following on your door, order Extrusion #5018 as listed above. Bottom Sweep - Inswing {E 4-98} Extrusion #5055 Replaced by Extrusion #5032 Bottom Sweep for Aluminum Extrusion {E 4-98} Extrusion #5051 Replaced by Extrusion #5032 Bottom Rail Block {E 4-98} Replaced by Extrusion #5032 if bottom Rail Block is removed from insert. 21 (09/03)

22 Horizontal Inswing Replacement Parts Orders may require call-out size and other dimensions in inches. See pages 10, 11, & 12. Some parts can be ordered by specific length in inches. Configured number parts require call-out size. #76) Adjustable Sill Vinyl Threshold Extrusion #5066 C #74) Adjustable Sill Hardwood Threshold C #79) Adjustable Sill Bronze Anodized slotted Cap PART #80) Adjustable Sill Knurled Center Stud Screw PART #81) Adjustable Sill 3-Prong T Nut PART (09/03)

23 Horizontal Outswing Replacement Parts Orders may require call-out size and other dimensions in inches. See pages 10, 11, & 12. Some parts can be ordered by specific length in inches. Configured number parts require call-out size. #41) Bottom Sweep - Outswing {S4-98} Threshold Sill {S 12-98} Extrusion #5027 NOTE: Modification required if used with bottom rail block. EXTRUSION 5027 C If you must replace any of the following on your door, order Extrusion #5027 as listed above. Aluminum Bottom Sweep - Outswing {E 4-98} Extrusion #5051 Replaced by Extrusion #5027 Bottom Sweep - Outswing {E 4-98} Extrusion #5039-V Replaced by Extrusion #5027 Bottom Sweep for Aluminum Extrusion {E 4-98} Extrusion #5051 Replaced by Extrusion #5032 Bottom Rail Block {E 4-98} Replaced by Extrusion #5027 if bottom rail block is removed from insert. #65 Sill Stop Weather Strip - Outswing C (09/03)

24 Miscellaneous Replacement Parts Orders may require call-out size and other dimensions in inches. See pages 10, 11, & 12. Some parts can be ordered by specific length in inches. Configured number parts require call-out size. #60) Aluminum Sill Cover, Bronze Anodized Extrusion #5557 C #82) 2" Sill Extension, Bronze Anodized Aluminum Extrusion #5555 C #83) 5 7 /16" Sill Extension, Bronze Anodized Aluminum Extrusion #5556 C #56) High Performance Sill Weep System With Weather Strip Extrusion #5600 C #57) High Performance Sill Weep System Weather Strip C #63) ADA Sill, Bronze Anodized {S 7-96} Extrusion #5573 C #84) Sill Extension, ADA Extrusion #5566 Extension Application Example C (09/03)

25 Miscellaneous Replacement Parts Orders may require call-out size and other dimensions in inches. See pages 10, 11, & 12. Some parts can be ordered by specific length in inches. Configured number parts require call-out size. #58) High Performance Sill, Hardwood Threshold Inswing C #59) Vinyl Sill Threshold - Inswing Extrusion #5004 C #85) Low Profile Sill Hardwood Threshold {E } Replaced by Extrusion #5004 NOTE: You must also order Bottom Sweep, Extrusion #5018, on page 21. #66) Hardwood Threshold Stop - Outswing {S 10-98} C #67 Vinyl Threshold - Outswing Extrusion #5052 C #86) Sill Joint Cover, Gold Anodized Aluminum Extrusion #5562 DESCRIPTION For Clad Units For Brick Mould Units C (09/03)

26 Miscellaneous Replacement Parts Orders may require call-out size and other dimensions in inches. See pages 10, 11, & 12. Some parts can be ordered by specific length in inches. Configured number parts require call-out size. #88) Aluminum Drip Edge Extrusion #5604 TYPE *White 1-Panel Adobe 1-Panel Desert Tan 1-Panel Hartford Green 1-Panel *White 2-Panel Set Adobe 2-Panel Set Desert Tan 2-Panel Set Hartford Green 2-Panel Set C #92) Bottom Rail Block For ADA Sill Piece is 36 3 /4" long. C Specify wood species. #93) Astragal Sill Block With Pile Weather Strip Inswing PART *When ordering white replacement parts please specify manufacture date/glass code (see Page 3). 26 (09/03)

27 Astragal Order Form To Order Replacement Astragals Specify The Following: 1. Manufacturing Date/Glass Code 2. Hinge Code: A, B, C, D or S! (A) Inswing Door, Hinged Right! (B) Inswing Door, Hinged Left! (C) Outswing Door, Hinged Left! (D) Outswing Door, Hinged Right! (S) Stationary Inswing Application Code (A) is an Inswing Door Hinged Right. Note: Inswing doors are viewed from inside. Code (B) is an Inswing Door Hinged Left. Note: Inswing doors are viewed from inside. Code (C) is an Outswing Door Hinged Left. Note: Outswing doors are viewed from outside. Code (D) is an Outswing Door Hinged Right. Note: Outswing doors are viewed from outside.! (S) Stationary Outswing Application 3. Door Height:! 6-8! 6-10! 8-0! 9-0! 10-0! Other 4. Exterior Frame Type & Color:! Aluminum Astragal Cover Only! SPU Only! Structural Performance Upgrade! Interior! Exterior! Primed! No Prime/No Finger Joint! No Prime With Finger Joint! Poly I! Aluminum! *White! Adobe! Desert Tan! Hartford Green! Flexicolor 5. Type of Sill:! No Sill! Low Profile Sill! High Performance Sill! ADA Sill! Adjustable Sill! Hardwood Threshold Sill Outswing Interior Type:! Pine! Primed! Oak! Cherry! Maple! Mahogany! Alder! American Fir! Poly I! *Color *When ordering white replacement parts please specify manufacture date/glass code (see Page 3). 6. Prep Astragal For:! W/Hardware For Manual Flushbolts! W/Hardware For Multi-Point Lockset & Center Activated Flushbolt! W/Hardware For Multi-Point Lockset & Handle Activated Flushbolt! No Hardware / Rout For Single Point Lockset! No Hardware / Rout For Multi-Point Lockset & Center Activated Flushbolt! No Hardware / Rout For Multi-Point Lockset & Handle Activated Flushbolt! No Hardware / No Rout For Hardware! Rout For Center Activated Flushbolt 7.! 95 Hardware (Fuhr)! 96 Hardware (Roto 1)! 98 Hardware (Roto 2)! 2000 Hardware (Wink Haus) 27 (09/03)

28 Astragals PRIMED / NO PRIME / NO FINGER JOINT POLY I STATIONARY INSWING OR OUTSWING C C ALUMINUM INSWING 1 PRIMED / NO PRIME / NO FINGER JOINT POLY I INSWING OR OUTSWING C (includes weather strip) 3 2 ALUMA CLAD STATIONARY C E (Ordered Separately) 3 ALUMINUM STATIONARY INSWING C C E (Ordered Separately) ALUMA CLAD CODE B INSWING HINGED LEFT ALUMA CLAD CODE D OUTSWING HINGED RIGHT 5 STRUCTURAL PERFORMANCE UPGRADE PRIMED / NO PRIME / NO FINGER JOINT POLY I OUTSWING C (includes weather strip) 5567 SPU Only Optional 5 STRUCTURAL PERFORMANCE UPGRADE ALUMA CLAD CODE D OUTSWING HINGED RIGHT 1 ALUMINUM EXTERIOR ASTRAGAL COVER OUTSWING C (includes weather strip) 5 Optional 1 1 BRICK MOULD CODE B INSWING HINGED LEFT BRICK MOULD CODE D OUTSWING HINGED RIGHT 1 PRIMED / NO PRIME / NO FINGER JOINT POLY I EXTERIOR ASTRAGAL COVER OUTSWING C Note: Brick mould stationary units use astragal 2 above. 28 (09/03)

29 V V Wood French Door Hinges #18) Ball Bearing Button Tip Hinge Inswing {S 3-96} PART Bright Brass Antique Brass Chrome Stainless Steel White #44) Ball Bearing Button Tip Hinge Outswing {S 3-96} NOTE: Outswing hinges have a fixed pin. PART Bright Brass Antique Brass Chrome Stainless Steel White #89) Adjustable Set Hinge Inswing PART Black Powder Coat Gold Powder Coat Grey Powder Coat Bright Brass Stainless Steel White Powder Coat Polished Chrome Antique Brass #87) Adjustable Set Hinge Outswing NOTE: Outswing hinges have a fixed pin. PART Black Powder Coat Gold Powder Coat Grey Powder Coat Bright Brass Stainless Steel White Powder Coat Polished Chrome Antique Brass (09/03)

30 H Wood French Door Hinges #90) Adjustable Guide Hinge PART Black Powder Coat Gold Powder Coat Grey Powder Coat Bright Brass Stainless Steel White Powder Coat Polished Chrome Antique Brass #91) Solid Brass Cathedral Tip Ball Bearing Hinge Inswing Use Item 18, Page 29 if Item 91 is not available. PART Bright Brass (09/03)

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