PURBOND 2C-adhesives. Dr. Christian Lehringer Purbond AG. Cost Action FP 1004 Wrozlaw, 18. October 2012

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1 PURBOND 2C-adhesives Dr. Christian Lehringer Purbond AG Cost Action FP 1004 Wrozlaw, 18. October 2012

2 PURBOND THE brand for adhesives in Engineered Wood Products Purbond is the pioneer for certified PUR-adhesives for Engineered Wood Products PURBOND HB-products were in 1994 the first approved 1C-polyurethane adhesives according to German DIN Standards March 2012: 27 approved 1C-PUR adhesives from 4 different companies in Europe 20 products from Purbond (Klebstoffliste I MPA Stuttgart) 2

3 PURBOND products worldwide PURBOND Adhesives systems for certified load bearing wood products 1C-Systems: Glulam, I-Joists, I-beams, Formwork-joists, X-Lam etc. 2C-Systems: Glued in rods and perforated metal plates PURWELD Adhesive systems for not load bearing wood products Doors, Window Framing, Mouldings, Multi-Layer Parquet Floors etc. 3

4 PURBOND products worldwide US/CND PURBOND GT 4

5 Purbond 2C-polyurethane technology PURBOND CR 421 Germany: DIBt Z (since 2010) France: PC LLM/GB (since 2005) Sweden: T (since 2009) Type I adhesive, max. 2 mm glueline Free of formaldehyde, bisphenols and solvents (VOCs) Odorless Easy to apply Low heating (exothermic) during curing Dimensionally stable no shrinking Ductile (not brittle) Chemically inert 5

6 PURBOND CR 421 Technology Reaction kinetics 6

7 PURBOND CR 421 Technology Reaction kinetics Open time Gel time 10 min 10 min During the 10-minute gel time, the metal parts can be aligned max. 20 min after mixing. Once the gel time has elapsed, the components must be immobilized for two hours. Already 2 hours after gel time ending, the components can be moved. The full load must not be applied until after 1 week. 7

8 PURBOND CR 421 Technology Material specifications Brookfield viscosity approx. 9'000 mpa.s Tensile strength (ISO 527) N/mm 2 at approx. 2 % elongation at break Compressive strength 80 N/mm 2 at 20 C Modulus of elasticity 1'560 N/mm 2 at 20 C Modulus of rigidity 1'130 N/mm 2 at 20 C 8

9 Application methods Filling versus injection Vertical gluing - filling und dipping a) b) c) d) 9

10 Application methods Filling versus injection Horizontal and vertical gluing - injection a) b) c) d) 10

11 Fields of application Anchoring and introduction of 1. tensile, 2. compressive and 3. shear forces using 1. threaded rods, 2. steel rebars or 3. perforated metal plates (Prof. Bathon) in timber structures 1. along or 2. across the grain for 1. Wood-Metal-, 2. Wood-Wood- or 3. Wood-Concrete-Composite connections. 11

12 Glued in rods (Purbond abz 707) Bond length Nominal rod diameter Borehole diameter 12

13 Examples of use Carport, Switzerland 2003 Wood-steel-wood by glued in rods 13

14 Timber-Concrete Composites HBV -System (Prof. Bathon) Bilder: TiComTec 14

15 Examples of application UBC Laboratory Building, Canada 2012 Wood-steel-concrete composite (HBV) by perforated metal plates Pictures by TiComTec 15

16 Wood-Steel-Composites HSK -System (Prof. Bathon) HSK-perforated metal plates HSK-pipe connectors Pictures by Bathon 16

17 Example of use Wood football, Germany 2006 Wood-steel-wood composite (HSK) by glued in pipe connectors for fixing timber structures on the connecting elements 17

18 Example of use UBC Laboratory Building, Canada 2012 Wood-steel-wood composite (HSK) by perforated metal plates Pictures by Bathon and TiComTec 18

19 Example of use TimberTower, Germany 2012 Wood-steel-wood composite (HSK) by perforated metal plates Pictures by Bathon and TimberTower 19

20 TimberTower, Germany 2012 Engineered with PURBOND CR

21 Example of use TimberTower, Germany 2012 Wood-steel-wood composite by perforated metal plates Pictures by Purbond 21

22 A glance into future PURBOND CR 429 Approved Max. temperature in use Service class char. compressive strength PURBOND CR 421 since C 1 80 N/mm 2 PURBOND CR 429 by end of C 1 and N/mm 2 22

23 A glance into future Restauration with PURBOND RE-systems PURBOND RE 3040 filling compound, applied by spatula PURBOND RE 3064 potting compound, applied by injection 23

24 Thank you 24

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