JAMES HARDIE FIBRE CEMENT DECKING

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1 4331H JAMES HARDIE FIBRE CEMENT DECKING 1. GENERAL This section relates to the supply and installation of James Hardie HardiePanel Compressed Sheet and Secura Exterior Flooring substrate for: - ceramic tile finishes on decks - over timber or lightweight steel floor joists. 1.1 RELATED WORK Refer to tiling section for tiling. Refer to waterproofing section for waterproofing. Documents 1.2 DOCUMENTS Refer to the general section 1233 REFERENCED DOCUMENTS. The following documents are specifically referred to in this section: NZBC E2/AS1 External moisture NZBC E3/AS1 Internal moisture AS/NZS Cellulose-cement products - Flat sheet NZS 3602 Timber and wood-based products for use in buildings 1.3 MANUFACTURER/SUPPLIER DOCUMENTS Manufacturer's and supplier's documents relating to this part of the work: Secura Exterior Flooring Installation Manual James Hardie Flooring Installation Manual Manufacturer/supplier contact details Company: James Hardie New Zealand Web: Telephone: Ask James Hardie on Warranties 1.4 WARRANTY - MANUFACTURER/SUPPLIER Provide a material manufacturer/supplier warranty: 15 years: For James Hardie ~. (refer to James Hardie product warranty) 15 year: For accessories supplied by James Hardie (refer to James Hardie product warranty) From: Date of purchase - Provide this warranty on the manufacturer's standard form. Refer to the general section 1237 WARRANTIES for additional requirements. Requirements 1.5 NO SUBSTITUTIONS Substitutions are not permitted to any specified James Hardie system, or associated components and products. 1.6 COMPLIANCE Fibre cement sheets to AS/NZS PRODUCTS Materials CIL Masterspec H JAMES HARDIE FIBRE CEMENT DECKING Page 1

2 2.1 HARDIEPANEL COMPRESSED FLOORING James Hardie HardiePanel Compressed Sheet, high density autoclaved sheet, 18mm thick manufactured from treated cellulose fibre, Portland cement, sand and water to AS/NZS SECURA EXTERIOR FLOORING Secura Exterior Flooring, lightweight proprietary SCYON technology, 2700mm x 600mm x 19mm thick heavy-duty sheet, manufactured from treated cellulose fibre, Portland cement, sand and water to AS/NZS Tongue and groove jointing system and pre-sealed with a water resistant sealer. Components - HardiePanel Compressed Sheet 2.3 SCREWS FOR TIMBER Stainless steel mm x 10g for timber joists. 2.4 SCREWS FOR STEEL Class 3 or 4 coated countersunk 40-50mm x 8-10g steel screws for steel frame. Components - Secura Exterior Flooring 2.5 NAILS FOR TIMBER 50 x 2.87mm RounDrive nails. 2.6 SCREWS FOR TIMBER 10g x 40mm wood thread self embedding screws. 2.7 SCREWS FOR STEEL 8-10g x 40-45mm wing tek minimum Class 3 or 4 coating. Accessories - HardiePanel Compressed Sheet 2.8 ALUMINIUM T SOCKET Extruded aluminium T socket supplied by James Hardie. 2.9 ADHESIVE Sika Super Grip adhesive. Refer to James Hardie technical specifications SEALANT Flexible sealant with compatible PEF rod and primer. Refer to James Hardie Flooring Installation Manual BACKING STRIP Inseal 3259, 50mm x 1.5mm strip. Refer to James Hardie Flooring Installation Manual ALUMINIUM DRIP MOULD Extruded aluminium angle to form drip edge, refer to details. Accessories Secura Exterior Flooring 2.13 ALUMINIUM DRIP MOULD Extruded aluminium angle to form drip edge, refer to details. Accessories - not supplied by James Hardie 2.14 BACKING ROD PEF backing rod to be used with sealant in control joints SEALANT James Hardie approved sealant used in v joint and fastener heads for tiled applications. Ensure compatibility with waterproofing membrane system selected. CIL Masterspec H JAMES HARDIE FIBRE CEMENT DECKING Page 2

3 2.16 WATERPROOFING MEMBRANE James Hardie approved waterproofing membrane over the Secura Exterior Flooring over habitable areas. Refer to waterproofing section ADHESIVE Adhesive used over joists prior to installation of Secura Exterior Flooring. Refer to adhesive manufacturers technical data and James Hardie technical specifications. Refer to adhesive section. 3. EXECUTION Conditions general 3.1 MOISTURE CONTENT Maximum moisture content of timber framing not to exceed the requirements of NZS STORAGE ON SITE Take delivery of products dry and undamaged on pallets, and keep on pallet. Protect edges and corners from damage and keep it covered to keep dry until fixed. 3.3 HANDLING Avoid damage to tongue and groove edges and contact with potentially damaging objects while handling. Carry sheets vertically. Do not drag sheets across each other, or across other materials. Protect edges, corners and surface finish from damage. 3.4 SUBSTRATE Do not commence work until the substrate is of the standard required by the relevant manufacturer's technical literature for the specified finish; plumb, level and in true alignment. Maximum moisture content of timber framing to NZS Application - HardiePanel Compressed Sheet 3.5 SUPPORT FRAMING Ensure support framing is completed to James Hardie requirements. 3.6 SUPPORT EDGES AND JOINTS Fully support edges and joints of sheets. 3.7 FIXINGS Minimum 50mm one direction only from a corner, 12mm from the edge, 300mm centres along edges and on intermediate supports. Leave heads flush with surface for tiling, or countersink and epoxy filled flush for other surface finishes. 3.8 FIXING SHEETS Fix HardiePanel Compressed Sheets to James Hardie requirements. Lay sheets in a non-staggered layout with all joints lined up, long edge of sheet at right-angles to support and with sheets in square, true alignment and plane. 3.9 SEALANT JOINTS Form sealant joints at every sheet joint to James Hardie technical specifications. Allow 6mm to 10mm gap between sheets, arrange set out so that gap is a consistent width. Apply Inseal Strip to framing on joint line and pre-prime sheet edges before fixing sheets. Apply silicone sealant over backing rod RIGID JOINTS Form rigid joints to James Hardie technical specifications. Apply Aluminium T Socket to framing on joint line and apply adhesive to socket and sheet edges before fixing sheets. Refer to Installation Manual for maximum number of sheets to be rigid bonded. CIL Masterspec H JAMES HARDIE FIBRE CEMENT DECKING Page 3

4 3.11 CONTROL JOINTS WITH RIGID JOINTS Form control joints to form a maximum of 3600mm x 2400mm bay size or where existing structural joints are located. Position joints symmetrical. Form control joints to James Hardie technical specifications DRIP EDGE Form a drip edge as detailed. Application - Secura Exterior Flooring 3.13 SUPPORT FRAMING Ensure support framing is completed to James Hardie requirements SUPPORT EDGES AND JOINTS Fully support sheet edges other than tongue and groove joints FIXINGS Apply 6mm continuous bead of construction adhesive to joists before fixing with nails or screws. Fixings to be minimum 50mm from a corner, 12mm from the edge, 200mm centres along edges and on intermediate supports. Leave heads flush FIXING SHEETS Fix Secura Exterior Flooring to Secura Exterior Flooring Installation Manual requirements. Lay sheets in a non-staggered layout with all joints lined up, long edge of sheet at right-angles to support and with sheets in square, true alignment and plane. Always lay the sheets across the floor joists TONGUE AND GROOVE JOINTS Form tongue and groove joints to Secura Exterior Flooring Installation Manual. Apply sealant compatible with waterproofing over all sheet joints and fastener heads to form a continuous seal WATERPROOFING MEMBRANE Ensure all sheet fixing is completed to James Hardie installation requirements before the primer and solvent free waterproofing membrane is applied. Refer to Secura Exterior Flooring Installation Manual. Refer to waterproofing section in Secura Exterior Flooring Installation Manual for waterproofing installation and manufacturer's requirements CONTROL JOINTS Form control joints where deck dimensions exceed 2.7m x 4.5m and where existing structural joints are located. Position joints symmetrical. Form control joints to Secura Exterior Flooring Installation Manual DRIP EDGE Form a drip edge as detailed. Completion 3.21 REPLACE Replace damaged or marked elements CLEAN Clean adjoining surfaces and fittings of spots, marks, dust and droppings LEAVE Leave work to the standard required by following procedures REMOVE Remove debris, unused materials and components from the site. 4. SELECTIONS For further details on selections go to CIL Masterspec H JAMES HARDIE FIBRE CEMENT DECKING Page 4

5 Substitutions are not permitted to the following, unless stated otherwise. Materials 4.1 JAMES HARDIE - HARDIEPANEL COMPRESSED SHEET DECKING Location: ~ Brand: James Hardie Type: HardiePanel Compressed Sheet Thickness: 18mm Jointing method: ~ Screws: ~ 4.2 JAMES HARDIE - SECURA EXTERIOR FLOORING Location: ~ Brand: James Hardie Type: Secura Exterior Flooring Thickness: 19mm Fixings: ~ CIL Masterspec H JAMES HARDIE FIBRE CEMENT DECKING Page 5

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