AIRTEK Front Air Suspension with STEERTEK NXT Axle for Freightliner Western Star (Sterling Vehicles built prior to 04/2009)

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1 AIRTEK Front Air Suspension with STEERTEK NXT Axle for Freightliner Western Star (Sterling Vehicles built prior to 04/2009) LIT NO: SP-169 DATE: July 2015 REVISION: E CONTENTS DESCRIPTION PAGE AIRTEK for Freightliner Vehicles Built after November Built between May 2010 and November Built prior to May AIRTEK for Western Star Vehicles Built after November Built between June 2010 and November Built prior to June DESCRIPTION PAGE AIRTEK for Sterling Vehicles built prior to April AIRTEK Single to Dual Height Control Valve Conversion STEERTEK Axle with Mechanical Suspension AIRTEK Selection Guides Knuckle Assemblies, Dowel Pins, Front Axle Spacer Tie Rods Notes AIRTEK with STEERTEK NXT Axle Freightliner AIRTEK with STEERTEK NXT Axle Western Star AIRTEK with STEERTEK Axle Freightliner AIRTEK with STEERTEK Axle Western Star STEERTEK Axle

2 AIRTEK with STEERTEK NXT axle for Freightliner Vehicles built after November 2011 Models Cascadia and Coronado 2 SP-169

3 AIRTEK for Freightliner Vehicles built with STEERTEK NXT axle after 11/2011 KEY NO. PART NO. DESCRIPTION NO.REQ. KEY NO. PART NO. DESCRIPTION NO.REQ L Air Spring LH Air Spring Bracket RH Air Spring Bracket 1 4 LH HCV & Linkage Assembly L Includes Key Nos. 6-12a, " Drop, 315 mm Ride Height 5.36" Drop, 280 mm Ride Height Includes Key Nos. 6-11,12b " Drop, 355 mm Ride Height 5.36" Drop, 315 mm Ride Height 5 RH HCV & Linkage Assembly Includes Key Nos. 6-12a, " Drop, 315 mm Ride Height, 5.36" Drop, 280 mm Ride Height Includes Key Nos. 6-11,12b, " Drop, 355 mm Ride Height, 5.36" Drop, 315 mm Ride Height ¼" Hardened Washer ¼"-20 UNC Locknut "-18 UNC Nut " Hardened Washer "-18 UNC Locknut "-18 UNC Stud 2 12 Height Control Valve Linkage 1 a mm Length b mm Length LH Height Control Valve RH Height Control Valve 1 15 LH HCV Support Bracket Set Back Set Forward LH Link Mount RH Link Mount 1 18 * 3 8"-16 UNC 1.25" Hex Bolt 2 19 * 3 8" Flat Washer L Shock Absorber 2 21 *¾"-10 UNC 4" Upper Shock Bolt 2 22 *Lower Shock Bolt 2 23 *¾" Hardened Washer 8 24 *¾"-10 UNC Hex Locknut Shock Spacer Shock Bracket 2 27 Leaf Spring Assembly 2 a w/front Eye Bar Pin Bushing, Includes Key No LH, Set Back RH, Set Back LH, Set Forward b RH, Set Forward w/front Eye Through Bolt Bushing Includes Key Nos. 28, LH, Set Back RH, Set Back 28 **Spring Eye Bushing Shackle Bracket Assembly 2 Includes Key Nos Shackle Bracket and Bushing Assembly Shackle Plate ¾"-10 UNC 6.5" Geomet Shackle Bolt ¾" Washer (thick washer) ¾"-10 UNC Zinc Wax Locknut 4 35 *Freightliner Hanger, LH / RH 1/ ¾"-16 UNF 6.5" Bolt ¾" Washer (thick washer) ¾"-16 UNF Nylon Locknut Axle Assembly, Includes Key Nos Contact Hendrickson Tech Services for Part No. 39 Axle & Kingpin Assembly M 4.25" Drop M 5.36" Drop 40 LH Lower Steering Knuckle Assembly Ackermann Ackermann Ackermann 41 RH Lower Steering Knuckle Assembly Ackermann Ackermann Ackermann 42 LH Upper Steering Knuckle Assembly, 1 See chart 1 on page RH Upper Steering Knuckle Assembly Kingpin Bushing and Bearing Service Kit, Axle Set, Includes Kit Nos & LH Kingpin Bushing w/composite Thrust Bearing Service Kit, Includes Key Nos , 51, Loctite RH Kingpin Bushing w/roller Thrust Bearing Service Kit, Includes Key Nos , & Loctite Grease Fitting Grease Cap Assembly, Upper Grease Cap Assembly, Lower Kingpin Bushing Thrust Bearing Service Kit, Axle Set, Includes Kit Nos & LH Composite Thrust Bearing Service Kit, Includes Key Nos , 51 & Loctite RH Roller Thrust Bearing Service Kit, Includes Key Nos. 48, & Loctite Kingpin Seal LH Composite Thrust Bearing RH Roller Thrust Bearing " Socket Head Cap Screw 4 Not Shown Loctite (Red) Compound Tube 1 52 ****Tie Rod Assembly, Includes Key Nos ** 7 8" Castle Nut 2 Tie Rod End Service Kit, Axle Set, Includes LH and RH Tie Rod End Service Kits LH Tie Rod End Service Kit, RH Tie Rod End Service Kit, 54 LH Tie Rod End 1 55 RH Tie Rod End /8" Flat Washer Tie Rod Nut Cotter Pin Stop Bolt Service Kit, One Side, Includes Key Nos ½"-13 UNC Square Head Bolt ½"-13 UNC Hex Jam Nut 2 60 *¾"-16 UNF Hex Bolt 8 61 *¾" Flat Washer 8 62 *¾"-16 UNF Nylon Locknut Top Pad 2 64 Dowel Pin, ½" Diameter, See chart 1 on 2 page Front Axle Spacer, See chart 1 on page 16 1 SP See Notes on Page 17

4 AIRTEK for with STEERTEK NXT axle Western Star Vehicles built after November 2011 Model 4900 SA 4 SP-169

5 AIRTEK for Western Star Vehicles built with STEERTEK NXT axle after 11/2011 KEY NO. PART NO. DESCRIPTION NO.REQ. KEY NO. PART NO. DESCRIPTION NO.REQ L Air Spring LH Air Spring Bracket RH Air Spring Bracket 1 4 LH HCV & Linkage Assembly Includes Key Nos Set Back L 315 mm Ride Height mm Ride Height mm Ride Height Set Forward mm Ride Height mm Ride Height mm Ride Height 5 RH HCV & Linkage Assembly Includes Key Nos. 6-12, mm Ride Height mm Ride Height mm Ride Height ¼" Hardened Washer ¼"-20 UNC Locknut "-18 UNC Nut " Hardened Washer "-18 UNC Locknut "-18 UNC Stud 2 12 Height Control Valve Linkage mm Ride Height mm Ride Height mm Ride Height 13 LH Height Control Valve Set Back Set Forward RH Height Control Valve 1 15 LH HCV Support Bracket Set Back Set Forward 16 LH Link Mount Set Back Set Forward RH Link Mount 1 18 * 3 8"-16 UNC 1.25" Hex Bolt 2 19 * 3 8" Flat Washer L Shock Absorber 2 21 *¾"-10 UNC 4.0" Upper Shock Bolt 2 22 *Lower Shock Bolt 2 23 *¾" Hardened Washer 8 24 *¾"-10 UNC Hex Locknut Shock Spacer Shock Bracket 2 27 Leaf Spring Assembly, Includes Key No LH Set Back RH Set Back LH Set Forward RH Set Forward 28 **Front Spring Eye Bar Pin Bushing Shackle Plate 4 30 *¾"-10 UNC Shackle Bolt 4 31 *¾" Washer 8 32 *¾"-10 UNC Nut 4 33 *Western Star Front Hanger, LH / RH 1/1 34 *Western Star Rear Hanger Axle Assembly, Includes Key Nos Contact Hendrickson Tech Services for specific part number M Axle & Kingpin Assembly 1 36 LH Lower Steering Knuckle Assembly Ackermann Ackermann Ackermann 37 RH Lower Steering Knuckle Assembly Ackermann Ackermann Ackermann 38 LH Upper Steering Knuckle Assembly, 1 See chart 1 on page RH Upper Steering Knuckle Assembly Kingpin Bushing and Bearing Service Kit, Axle Set, Includes Kit Nos & LH Kingpin Bushing w/composite Thrust Bearing Service Kit, Includes Key Nos , 47 & Loctite RH Kingpin Bushing w/roller Thrust Bearing Service Kit, Includes Key Nos , & Loctite Grease Zerk Grease Cap Assembly, Upper Grease Cap Assembly, Lower Kingpin Bushing Thrust Bearing Service Kit, Axle Set, Includes Kit Nos & LH Composite Thrust Bearing Service Kit, Includes Key Nos , 47 & Loctite RH Roller Thrust Bearing Service Kit, Includes Key Nos. 44, & Loctite Kingpin Seal LH Composite Thrust Bearing RH Roller Thrust Bearing " Socket Head Cap Screw 4 Not Shown Loctite (Red) Compound Tube 1 48 ****Tie Rod Assembly, Includes Key Nos ** 7 8" Castle Nut 2 Tie Rod End Service Kit, Axle Set,, Includes LH and RH Tie Rod End Service Kits LH Tie Rod End Service Kit, RH Tie Rod End Service Kit, 50 LH Tie Rod End 1 51 RH Tie Rod End /8" Flat Washer Tie Rod Nut Cotter Pin Stop Bolt Service Kit, One Side, Includes Key Nos ½"-13 UNC Square Head Bolt ½"-13 UNC Hex Jam Nut 2 56 *¾"-16 UNF Hex Bolt *¾" Flat Washer *¾"-16 UNF Nylon Locknut Top Pad 2 60 Dowel Pin, ½" Diameter, See chart 1 on 2 page Front Axle Spacer, See chart 1 on page 16 1 SP See Notes on Page 17

6 AIRTEK with STEERTEK axle for Freightliner Vehicles built between May 2010 and November SP-169

7 AIRTEK for Freightliner Vehicles built between 05/2010 and 11/2011 KEY NO. PART NO. DESCRIPTION NO.REQ. KEY NO. PART NO. DESCRIPTION NO.REQ L Air Spring LH Air Spring Bracket RH Air Spring Bracket 1 4 HCV & Linkage Assembly 1 LH, Includes Key Nos L Set Back - Cascadia, Columbia, Century S/T Set Forward - Coronado L RH, Includes Key Nos. 6-12, ¼" Hardened Washer ¼"-20 UNC Locknut "-18 UNC Nut " Hardened Washer "-18 UNC Locknut "-18 UNC Stud Height Control Valve Linkage 1 13 LH Height Control Valve Set Back Set Forward RH Height Control Valve 1 15 LH HCV Support Bracket Set Back Set Forward 16 LH Link Mount Set Back Set Forward RH Link Mount "-16 UNC 3.5" Hex Bolt " Flat Washer L Shock Absorber ¾"-10 UNC 3.75" Upper Shock Bolt 2 22 *Lower Shock Bolt ¾" Hardened Washer ¾"-10 UNC Hex Locknut Shock Spacer Shock Bracket 2 27 Leaf Spring Assembly, Includes Key No a With Front Eye Through Bolt Bushing, LH, Set Back - Cascadia, Columbia, Century S/T b RH, Set Back With Front Eye Bar Pin Bushing LH, Set Back RH, Set Back LH, Set Forward - Coronado RH, Set Forward 28 **Spring Eye Bushing Shackle Bracket Assembly 2 Includes Key Nos Shackle Bracket and Bushing Assembly Shackle Plate ¾"-10 UNC 6.5" Geomet Shackle Bolt ¾" Washer (thick washer) ¾"-10 UNC Zinc Wax Locknut 4 34 *Freightliner Hanger, LH/RH 1/ ¾"-16 UNF 6.5" Geomet XL Front Eye Bolt ¾" Washer Geomet XL (thick washer) ¾"-16 UNF Zinc Wax Nylocknut Axle Assembly, Includes Key Nos Contact Hendrickson Tech Services for specific part number 38 Axle & Kingpin Assembly " Drop " Drop 39 LH Lower Steering Knuckle Assembly Ackermann Ackermann Ackermann 40 RH Lower Steering Knuckle Assembly Ackermann Ackermann Ackermann 41 LH Upper Steering Knuckle Assembly, 1 See chart 2 on page RH Upper Steering Knuckle Assembly Kingpin Bushing and Bearing Service Kit, Axle Set, Includes Kit Nos & LH Kingpin Bushing w/composite Thrust Bearing Service Kit, Includes Key Nos ,48-50, Loctite RH Kingpin Bushing w/roller Thrust Bearing Service Kit, Includes Key Nos ,47-50 & Loctite Grease Cap Assembly Retaining Ring Kingpin Bushing Thrust Bearing Service Kit, Axle Set, Includes Kit Nos & LH Composite Thrust Bearing Service Kit, Includes Key Nos. 46, & Loctite RH Roller Thrust Bearing Service Kit, Includes Key Nos & Loctite LH Composite Thrust Bearing RH Roller Thrust Bearing 1 48 Kingpin Shim (As needed for service) " Thickness " Thickness Kingpin Seal, Replaces " Socket Head Cap Screw 4 Not Shown Loctite (Red) Compound Tube 1 51 ****Tie Rod Assembly, Includes Key Nos ** 7 8" Castle Nut 2 Tie Rod End Service Kit, Axle Set, Includes LH and RH Tie Rod End Service Kits LH Tie Rod End Service Kit, RH Tie Rod End Service Kit, 53 LH Tie Rod End 1 54 RH Tie Rod End /8" Flat Washer Tie Rod Nut Cotter Pin Stop Bolt Service Kit, One Side, Includes Key Nos ½"-13 UNC Square Head Bolt ½"-13 UNC Hex Jam Nut 2 59 Top Wrap, See chart 2 on page Bottom Wrap 2 Clamp Group Service Kit, One Side, Includes Key Nos mm/315 mm Ride Ht mm Ride Ht Top Axle Wrap Liner Bottom Axle Wrap Liner 2 63 ¾"-10 UNC Hex Bolt " Length, 280 mm/315 mm Ride Ht " Length, 355 mm Ride Ht ¾" Flat Washer ¾"-10 UNC-2B Nylon Locknut Top Pad 2 67 Dowel Pin, ½" Diameter, See chart 2 on 2 page Front Axle Spacer, See chart 2 on page 16 1 SP See Notes on Page 17

8 AIRTEK with STEERTEK axle for Western Star Vehicles built between June 2010 and November SP-169

9 AIRTEK for Western Star Vehicles built between 06/2010 and 11/2011 KEY NO. PART NO. DESCRIPTION NO.REQ. KEY NO. PART NO. DESCRIPTION NO.REQ L Air Spring LH Air Spring Bracket RH Air Spring Bracket 1 4 LH HCV & Linkage Assembly 1 Includes Key Nos Set Back L 7.31", 8.81" Ride Height " Ride Height Set Forward ", 8.81" Ride Height " Ride Height 5 RH HCV & Linkage Assembly 1 Includes Key Nos. 6-12, L 7.31", 8.81" Ride Height " Ride Height ¼" Hardened Washer ¼"-20 UNC Locknut "-18 UNC Nut " Hardened Washer "-18 UNC Locknut "-18 UNC Stud 2 12 Height Control Valve Linkage ", 8.81" Ride Height " Ride Height 13 LH Height Control Valve Set Back Set Forward RH Height Control Valve 1 15 LH HCV Support Bracket Set Back Set Forward 16 LH Link Mount Set Back Set Forward RH Link Mount "-16 UNC 3.5" Hex Bolt " Flat Washer L Shock Absorber ¾"-10 UNC 3.75" Upper Shock Bolt 2 22 *Lower Shock Bolt ¾" Hardened Washer ¾"-10 UNC Hex Locknut Shock Spacer Shock Bracket 2 27 Leaf Spring Assembly, Includes Key No LH Set Back RH Set Back LH Set Forward RH Set Forward 28 **Front Spring Eye Bar Pin Bushing Shackle Plate 4 30 *¾"-10 UNC Shackle Bolt 4 31 *¾" Washer 8 32 *¾"-10 UNC Nut 4 33 *Western Star Front Hanger, LH/RH 1/1 34 *Western Star Rear Hanger Axle Assembly, Includes Key Nos Contact Hendrickson Tech Services for specific part number Axle & Kingpin Assembly, 12K, 70.9 KPI, 4.25 Drop 1 36 LH Lower Steering Knuckle Assembly Ackermann Ackermann Ackermann 37 RH Lower Steering Knuckle Assembly Ackermann Ackermann Ackermann 38 LH Upper Steering Knuckle Assembly, 1 See chart 2 on page RH Upper Steering Knuckle Assembly Kingpin Bushing and Bearing Service Kit, Axle Set, Includes Kit Nos & LH Kingpin Bushing w/composite Thrust Bearing Service Kit, Includes Key Nos , 45-47, Loctite RH Kingpin Bushing w/roller Thrust Bearing Service Kit, Includes Key Nos , & Loctite Grease Cap Assembly Retaining Ring Kingpin Bushing Thrust Bearing Service Kit, Axle Set, Includes Kit Nos & LH Composite Thrust Bearing Service Kit, Includes Key Nos. 43, & Loctite RH Roller Thrust Bearing Service Kit, Includes Key Nos & Loctite LH Composite Thrust Bearing RH Roller Thrust Bearing 1 45 Kingpin Shim (As needed for service) " Thickness " Thickness Kingpin Seal, Replaces " Socket Head Cap Screw 4 Not Shown Loctite (Red) Compound Tube 1 48 ****Tie Rod Assembly, Includes Key Nos ** 7 8" Castle Nut 2 Tie Rod End Service Kit, Axle Set, Includes LH and RH Tie Rod End Service Kits LH Tie Rod End Service Kit, RH Tie Rod End Service Kit, 50 LH Tie Rod End 1 51 RH Tie Rod End /8" Flat Washer Tie Rod Nut Cotter Pin Stop Bolt Service Kit, One Side, Includes Key Nos ½"-13 UNC Square Head Bolt ½"-13 UNC Hex Jam Nut 2 56 Top Wrap, See chart 2 on page Bottom Wrap 2 Clamp Group Service Kit, One Side, Includes Key Nos " Ride Ht " Ride Ht " Ride Ht Top Axle Wrap Liner Bottom Axle Wrap Liner 2 60 ¾"-10 UNC Hex Bolt " Length, 7.31" Ride Ht " Length, 8.81" Ride Ht " Length, 10.06" Ride Ht ¾" Flat Washer ¾"-10 UNC-2B Nylon Locknut Top Pad 2 64 Dowel Pin, ½" Diameter, See chart 2 on 2 page Front Axle Spacer, See chart 2 on page 16 1 SP See Notes on Page 17

10 AIRTEK Freightliner Vehicles built prior to May 2010 Western Star Vehicles built prior to June 2010 Sterling Vehicles built prior to April SP-169

11 AIRTEK Freightliner Prior to 5/10 Western Star Prior to 6/10 Sterling Prior to 4/09 KEY NO. PART NO. DESCRIPTION NO.REQ. KEY NO. PART NO. DESCRIPTION NO.REQ Air Spring, Replaces L LH Air Spring Bracket RH Air Spring Bracket 1 4 RH HCV & Linkage Assembly L Replaces Includes Key Nos. 6-12a, 14 Century Class S/T, Columbia 1350, Coronado, LC Sterling (Set Back), Western Star (Set Back/ Set Forward) 7.31"/8.0" Ride Ht Replaces Includes Key Nos. 6-11, 12b-13 Western Star (Set Back & Set Forward) 8.81"/10.06" Ride Ht L LH HCV & Linkage Assembly 1 Vehicles equipped with dual HCVs, Includes Key Nos. 6-12a,14 See page 13 for vehicles equipped with a single HCV ¼" Hardened Washer ¼"-20 UNC Locknut "-18 UNC Nut " Hardened Washer "-18 UNC Locknut "-18 UNC Stud 2 12 Height Control Valve Linkage 1 a mm Length b mm Length RH Height Control Valve LH Height Control Valve 1 15 LH HCV Support Bracket 1 For vehicles equipped with dual HCVs mm/315mm, 355mm Ride Ht. Columbia, Century Class S/T, LC Sterling (Set Back) EPA 98/04, Coronado EPA 98/04/ mm, 355mm Ride Ht., Classic XL (Set Forward) EPA 98/04/ mm, 355mm Ride Ht., Columbia, Century Class S/T, LC Sterling (Set Back), Cascadia EPA L Shock Absorber ¾"-10 UNC 3.75" Upper Shock Bolt ¾"-10 UNC 7.5" Lower Shock Bolt 2 Replaces ¾"-10 UNC Hex Locknut ¾" Hardened Washer Shock Spacer Shock Bracket 2 Leaf Spring Assembly, Includes Key 2 Nos , Century Class S/T, Columbia 1350, Western Star (Set Back), Replaces LH Coronado, Replaces RH Coronado, Replaces LH LC Sterling (Set Back) RH LC Sterling (Set Back) LH Western Star (Set Forward) RH Western Star (Set Forward) LH Century, Cascadia RH Century, Cascadia 23 **Leaf Spring, Included in Assembly above Galvanized Liner 2 25 Spring Eye Bushing 2 a Century Class S/T, Columbia, Western Star (Set Forward) b **Coronado c **LC Sterling (Set Back), Century, Cascadia Rear Spring Mount Service Kit, One Side, Includes Key Nos Spring End Plate, Replaces Rear Spring Mount ½"-20 UNF-2A 2.5" Hex Bolt 4 Replaces , ½" Flat Washer ½"-20 UNF-2B Hex Nylon Locknut, 4 Replaces Rear Spring Eye Hardware Service Kit, One Side, Includes Key Nos , ¾"-10 UNC 5.0" Hex Bolt ¾"-10 UNC Locknut ¾" Washer (Large O.D.) ¾" Flat Washer 2 LH Front Hanger Service Kit, Includes Key Nos. 35, Century Class S/T, Columbia, LC Sterling (Set Back) Century Class S/T 1350, Columbia Western Star (Set Back) RH Front Hanger Service Kit, Includes Key Nos Century Class S/T, Columbia Century Class S/T 1350, Columbia Western Star (Set Back) 35 LH Front Hanger Century Class S/T, Columbia, Western Star Century Class S/T 1350, Columbia 1350 *LC Sterling (Set Back) *Western Star (Set Forward) 36 RH Front Hanger Century Class S/T, Columbia, Western Star (Set Back) Century Class S/T 1350, Columbia ¾"-10 UNC 5.5" Hex Bolt, Replaces ¾" Flat Washer ¾"-10 UNC-2B Hex Locknut Rear Hanger, (Casting No ) 2 Replaces Rear Hanger Clamp Service Kit, One Side, Includes Key Nos. 33, Rear Hanger Clamp, Replaces Thrust Washer, Replaces ¼" Hardened Washer ¼"-20 UNC Locknut ¼"-20 UNC 1.25" Hex Bolt Link Mount Service Kit, Axle Set, Includes Key Nos Link Mount, Replaces "-16 UNC 3.5" Hex Bolt " Flat Washer Axle Assembly, Includes Key Nos Contact Hendrickson Tech Services for specific part number. 49 Axle & Kingpin Assembly, 12K Replaces Drop, 70.9 KPI Coronado, LC Sterling (Set Back) 315 mm/355 mm Ride Ht. Western Star (Set Back) 8.81"/10.06" Ride Ht Replaces Drop, 69 KPI Century Class S/T, Columbia, 315 mm/355 mm Ride Ht. Western Star (Set Forward) 8.81"/10.06" Ride Ht Replaces Drop, 69 KPI Century Class S/T, Columbia, 280 mm/315 mm Ride Ht. LC Sterling (Set Back) 280 mm Ride Ht. Western Star (Set Forward) 7.31" Ride Ht. SP See Notes on Page 17

12 AIRTEK Freightliner Prior to 5/10 Western Star Prior to 6/10 Sterling Prior to 4/09 KEY NO. PART NO. DESCRIPTION NO.REQ. KEY NO. PART NO. DESCRIPTION NO.REQ. 50 LH Lower Steering Knuckle Assembly Ackermann Ackermann Ackermann 51 RH Lower Steering Knuckle Assembly Ackermann Ackermann Ackermann 52 ***LH Upper Steering Knuckle Assembly Replaces Drop, 69 KPI, Century Class S/T, Columbia, 280 mm Ride Ht. Western Star (Set Forward), 7.31" Ride Ht. LC Sterling (Set Back), 280 mm Ride Ht Replaces /5.36 Drop, 69 KPI Century Class S/T, Columbia, 315 mm Ride Ht. Western Star (Set Forward), 8.81" Ride Ht. LC Sterling (Set Back), 315 mm Ride Ht Replaces Drop, 69 KPI Century Class S/T, Columbia, 355 mm Ride Ht. Western Star (Set Forward), 10.06" Ride Ht. LC Sterling (Set Back), 355 mm Ride Ht Replaces Drop, 70.9 KPI Western Star (Set Back), 8.81" Ride Ht. LC Sterling (Set Back), 315 mm Ride Ht Replaces Drop, 70.9 KPI Western Star (Set Back), 10.06" Ride Ht. LC Sterling (Set Back), 355 mm Ride Ht L Replaces /5.36 Drop, 70.9 KPI Coronado, 315 mm Ride Ht Replaces Drop, 70.9 KPI Coronado, 355 mm Ride Ht., ***RH Upper Steering Knuckle Assembly 1 Replaces Kingpin Bushing and Bearing Service Kit, Axle Set, Includes Kit Nos & LH Kingpin Bushing w/composite Thrust Bearing Service Kit, Includes Key Nos , 59-61, Loctite RH Kingpin Bushing w/roller Thrust Bearing Service Kit, Includes Key Nos , & Loctite Grease Cap Assembly Retaining Ring Kingpin Bushing Thrust Bearing Service Kit, Axle Set, Includes Kit Nos & LH Composite Thrust Bearing Service Kit, Includes Key Nos. 57, & Loctite RH Roller Thrust Bearing Service Kit, Includes Key Nos & Loctite LH Composite Thrust Bearing RH Roller Thrust Bearing 1 59 Kingpin Shim (As needed for service) " Thickness " Thickness Kingpin Seal, Replaces " Socket Head Cap Screw 4 Not Shown Loctite (Red) Compound Tube 1 62 ****Tie Rod Assembly, Includes Key Nos ** 7 8" Castle Nut 2 Tie Rod End Service Kit, Axle Set, Includes LH and RH Tie Rod End Service Kits LH Tie Rod End Service Kit, RH Tie Rod End Service Kit, 64 LH Tie Rod End 1 65 RH Tie Rod End " Flat Washer Tie Rod Nut Cotter Pin Stop Bolt Service Kit, One Side, Includes Key Nos ½"-13 UNC Square Head Bolt ½"-13 UNC Hex Jam Nut 2 70 Top Wrap Century Class S/T, Columbia, LC Sterling (Set Back) 4.25 Drop, 315 mm Ride Ht Drop, 280 mm Ride Ht. Coronado, 5.36 Drop, 280 mm/315 mm Ride Ht Century Class S/T, Columbia, Coronado 4.25 Drop, 355 mm Ride Ht Drop, 315 mm Ride Ht LC Sterling (Set Back) 4.25 Drop, 355 mm Ride Ht Western Star (Set Back), 4.25 Drop, 8.81", 10.06" Ride Ht. Western Star (Set Forward), 4.25 Drop, 10.06" Ride Ht Western Star (Set Forward), 4.25 Drop, 8.81" Ride Ht., 5.36 Drop, 7.31" Ride Ht Bottom Wrap, Replaces Clamp Group Service Kit, One Side, Includes Key Nos Century Class S/T, Columbia 280 mm/315 mm Ride Ht Century Class S/T, Columbia 355 mm Ride Ht., Western Star 8.81" Ride Ht Western Star 10.06" Ride Ht Top Axle Wrap Liner Bottom Axle Wrap Liner ¾" Flat Washer ¾"-10 UNC-2B Nylon Locknut 8 76 ¾"-10 UNC Hex Bolt " Length - Century Class S/T, Columbia " Length - Western Star 8.81" Ride Ht " Length - Western Star 10.06" Ride Ht Top Pad 2 78 Dowel Pin, ½" Diameter Century Class S/T, Columbia, Coronado, LC Sterling (Set Back), 280 mm/315 mm Ride Ht Century Class S/T, Columbia, Coronado, LC Sterling (Set Back), 5.36 Drop, 355 mm and 315 mm Ride Ht. Western Star (Set Back & Set Forward), 8.81" Ride Ht., 4.25 Drop, Western Star (Set Back & Set Forward) 10.06" Ride Ht., 4.25 Drop Western Star (Set Forward) 7.31" Ride Ht., 5.36 Drop See Notes on Page SP-169

13 AIRTEK Freightliner Prior to 5/10 Western Star Prior to 6/10 Sterling Prior to 4/09 KEY NO. PART NO. DESCRIPTION NO.REQ. KEY NO. PART NO. DESCRIPTION NO.REQ. 79 LH Front Axle Spacer mm/315 mm Ride Ht mm mm/315 mm Ride Ht mm For vehicles equipped with dual HCVs, Century Class S/T, Columbia, LC Sterling (Set Back) EPA 98/04, Coronado, Classic XL (Set Forward) EPA 98/04/07-35 mm Century Class S/T, Columbia, LC Sterling (Set Back), 355 mm Ride Ht., 4.25 Drop - 45 mm 315 mm Ride Ht., 5.36 Drop - 45 mm Western Star (Set Back & Set Forward) 8.81" Ride Ht., 4.25 Drop - 45 mm Western Star (Set Back & Set Forward) 10.06" Ride Ht., 4.25 Drop - 80 mm 80 RH Front Axle Spacer Western Star (Set Forward) 7.31" Ride Ht., 5.36 Drop - 20 mm Century Class S/T, Columbia, LC Sterling (Set Back) 355 mm Ride Ht., 4.25 Drop - 35 mm 315 mm Ride Ht., 5.36 Drop - 35 mm Western Star (Set Back & Set Forward) 8.81" Ride Ht., 4.25 Drop - 35 mm Western Star (Set Back & Set Forward) 10.06" Ride Ht., 4.25 Drop - 70 mm SINGLE TO DUAL HEIGHT CONTROL VALVE CONVERSION KITS Freightliner Vehicles built prior to May 2010 Sterling Vehicles built prior to April 2009 Kit No. Vehicle EPA Ride Height Columbia Century Class S/T 98/04 LC Sterling (Set back) Coronado 98/04/07 Columbia Century Class S/T LC Sterling (Set back) Coronado 98/04/ mm/ 315 mm 98/ mm Classic XL (Set Forward) 98/04/ mm Columbia Century Class S/T LC Sterling (Set back) mm Cascadia Classic XL (Set Forward) 98/04/ mm Columbia Century Class S/T LC Sterling (Set back) Cascadia mm NO. DESCRIPTION KIT CONTENTS QTY. 1 LH HCV, & Linkage Assembly, 1 Includes Fasteners 2 Upper Air Spring Bracket 1 3 *LH HCV Support Bracket 1 4 Link Mount 1 5 *LH Front Axle Spacer "-16 UNC 3.5" Bolt " Hardened Washer 1 * May not be included in all kits NOTE: The recommendation of the vehicle manufacturer is that dual height control valves are only to be installed on the front suspension when the rear suspension is equipped with a single height control valve system. This arrangement is best suited to keep the vehicle level versus having dual height control systems on both the front and rear suspensions. SP See Notes on Page 17

14 STEERTEK Axle with Mechanical Suspension 14 SP-169

15 STEERTEK Axle with Mechanical Suspension KEY NO. PART NO. DESCRIPTION NO.REQ. KEY NO. PART NO. DESCRIPTION NO.REQ Axle Assembly, Includes Key Nos Contact Hendrickson Tech Services for proper Axle Assembly part number. 1 Axle & Kingpin Assembly Coronado, 4.25 Drop, 70.9 KPI, 315 mm/355 mm Ride Ht., Replaces CST/Columbia, 4.25 Drop, 69 KPI, 315 mm/355 mm Ride Ht., Replaces CST/Columbia, 5.36 Drop, 69 KPI, 280 mm/315 mm Ride Ht., Replaces LH Lower Steering Knuckle Assembly Ackermann Ackermann Ackermann 3 RH Lower Steering Knuckle Assembly Ackermann Ackermann Ackermann 4 ***LH Upper Steering Knuckle Assembly 1 12K, 4.25 Drop, 69 KPI, mm Ride Ht., Replaces mm Ride Ht., Replaces mm Ride Ht., Replaces K, 4.25/5.36 Drop, 70.9 KPI, mm Ride Ht., Replaces mm Ride Ht., Replaces ***RH Upper Steering Knuckle Assembly 1 Replaces Kingpin Bushing and Bearing Service Kit, Axle Set, Includes Kit Nos & LH Kingpin Bushing w/composite Thrust Bearing Service Kit, Includes Key Nos. 6-9, 11-13, Loctite RH Kingpin Bushing w/roller Thrust Bearing Service Kit, Includes Key Nos. 6-8, 10-13, Loctite Grease Cap Assembly Retaining Ring Kingpin Bushing Thrust Bearing Service Kit, Axle Set, Includes Kit Nos & LH Composite Thrust Bearing Service Kit, Includes Key Nos. 9, 11-13, Loctite RH Roller Thrust Bearing Service Kit, Includes Key Nos , Loctite LH Composite Thrust Bearing RH Roller Thrust Bearing 1 11 Kingpin Shim (As needed for service) " Thickness " Thickness Kingpin Seal, Replaces /8" Socket head cap screw 4 Not Shown Loctite (Red) Compound Tube 1 14 ****Tie Rod Assembly, Includes Key Nos ** 7 8" Castle Nut 2 Tie Rod End Service Kit, Axle Set, Includes LH and RH Tie Rod End Service Kits LH Tie Rod End Service Kit, RH Tie Rod End Service Kit, 16 LH Tie Rod End 1 17 RH Tie Rod End /8" Flat Washer Tie Rod Nut Cotter Pin ½"-13 UNC Square Head Bolt ½"-13 UNC Hex Jam Nut 2 22 Top Axle Wrap 2 CST/Columbia 69 KPI, Drop, 315 mm Ride Ht.; 5.36 Drop, 260 mm/280 mm Ride Ht Drop, 355 mm Ride Ht.; 5.36 Drop, 315 mm Ride Ht. Coronado (WS) 70.9 KPI, Drop, 315 mm Ride Ht.; Drop, 355 mm Ride Ht.; 5.36 Drop, 315 mm Ride Ht Bottom Axle Wrap, Replaces Top/Bottom Axle Wrap Liner Service Kit, One Side, Includes Key Nos Top Axle Wrap Liner Bottom Axle Wrap Liner 2 26 *Shock Absorber Shock Bracket Shock Spacer 2 SP See Notes on Page 17

16 AIRTEK Selection Guide CHART 1 Vehicles built AFTER November 2011 PART NUMBER Vehicle Axle Drop Ride Height LH Upper Steering Knuckle Assembly Dowel Pin Front Axle Spacer FREIGHTLINER Page 3 Key No. 42 Key No. 64 Key No. 65 CASCADIA SET BACK CORONADO SET FORWARD 4.25" 5.36" 4.25" 315 mm No Spacer 355 mm mm No Spacer 315 mm mm No Spacer 355 mm WESTERN STAR Page 5 Key No. 38 Key No. 60 Key No SA SET BACK 4900 SA SET FORWARD 4.25" 4.25" 315 mm No Spacer 355 mm mm mm No Spacer 355 mm mm CHART 2 Vehicle Axle Drop Ride Height PART NUMBER LH Upper Steering Knuckle Assembly Top Wrap Dowel Pin Front Axle Spacer Vehicles built BETWEEN May 2010 and November 2011 FREIGHTLINER Page 7 Key No. 41 Key No. 59 Key No. 67 Key No " SET BACK 5.36" SET FORWARD 4.25" 315 mm / 7.31" No Spacer 355 mm / 8.81" mm No Spacer 315 mm mm / 7.31" No Spacer 355 mm / 8.81" Vehicles built BETWEEN June 2010 and November 2011 WESTERN STAR Page 9 Key No. 38 Key No. 56 Key No. 64 Key No mm / 7.31" No Spacer SET BACK 4.25" SET FORWARD 4.25" 355 mm / 8.81" mm / 10.06" mm / 7.31" No Spacer 355 mm / 8.81" mm / 10.06" SP-169

17 Tie Rod Selection Guide ****Tie Rod Selection Guide Straight Tie Rods 1 1 8" Threads AXLE MODEL ACKERMANN KPI TIE ROD ASSEMBLY PART NO. Vehicles built AFTER November STEERTEK NXT Vehicles built PRIOR TO November 2014 STEERTEK NXT STEERTEK TIE ROD END PART NO (LH) (RH) TIE ROD END SERVICE KIT NO (Axle Set) (LH) (RH) TIE ROD ASSEMBLY REPLACEMENT PART NUMBER Tie rod end kits are no longer available for these assembly numbers, requires complete tie rod assembly replacement Drop Tie Rods 1¼" Threads Vehicles built AFTER November 2014 STEERTEK NXT 150/ Vehicles built PRIOR TO November 2015 STEERTEK NXT & STEERTEK (LH) (RH) (Axle Set) (LH) (RH) TIE ROD ASSEMBLY REPLACEMENT PART NUMBER 150/ Tie rod end kits are no longer available for these assembly numbers, requires complete tie rod 150/ assembly replacement NOTES: * Not supplied by Hendrickson, used for reference only. Refer to the OEM (vehicle manufacturer) for more information. ** Item included in assembly only, part not sold separately. *** All new replacement STEERTEK axles and upper steering knuckle components for Freightliner, Sterling and Western Star Vehicles will incorporate 5 8" fine threaded holes for brake spider mounting bolts. Vehicles built prior to 6/28/2004 that are receiving a replacement of the STEERTEK axle or upper knuckle will require a change from coarse thread brake spider mounting bolts to fine thread brake spider mounting bolts. The brake spider mounting bolts are supplied separately by Freightliner, Sterling and Western Star, refer to vehicle manufacturer for bolt dimensions and torque specifications. Hendrickson will not be responsible for any damage to the STEERTEK upper knuckle components resulting from using the improper brake spider mounting bolts. **** Hendrickson supplies different tie rod assemblies and each type may take a different replacement tie rod end kit to service. Prior to ordering find the part number on the tie rod tube, see Literature No. SEU-0223 or contact Hendrickson Sales Engineering for corresponding kit numbers. Hendrickson AIRTEK Ride Height Gauge (Literature No ) for Freightliner and Western Star Vehicles can be obtained on-line at SP

18 This is a general parts list to provide directional information. Components may vary by model. Questions in regards to parts, contact Hendrickson Truck Parts at (Toll-free U.S. and Canada), (Outside U.S. and Canada) or Truck Commercial Vehicle Systems (Toll-free U.S. and Canada) 800 South Frontage Road (Outside U.S. and Canada) Woodridge, IL USA Fax Information contained in this literature was accurate at the time of publication. Product changes may have been made after the copyright date that are not reflected. SP-169 Rev E Hendrickson USA, L.L.C. All Rights Reserved Printed in United States of America

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