Water Management in Industries Lessons from the CII Awards for Excellence. Confederation of Indian Industry
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1 Water Management in Industries Lessons from the CII Awards for Excellence
2 Excellence in industries through water management awards of CII
3 Contents of the presentation CII-Godrej GBC Gist of water awards Analysis of region wise / year wise achievement Important gains Within the fence and beyond the fence concept Major highlights Case Studies
4 CII Sohrabji Godrej Green Business Centre, Hyderabad A unique Public Private Partnership ( CII, Govt of Andhra Pradesh, USAID and Pirojsha Godrej Foundation ) Centre of Excellence for Energy, Environment, Green Buildings, Renewable energy, Water & Climate change activities in India
5 Gist of water awards
6 Geographical spread of Questionnaires Regions % South West North East Total %
7 Questionnaires - Sector wise Sector Nos Sector Nos Automobile 9 Buildings 8 Cement 8 Pharma 2 Paper 16 Power plant 7 Steel 5 Chemical & Fertilizers 11 Printing & 2 packaging Tobacco 2 Engineering 7 Beverages 8 Non-ferrous 4 Others (sugar, 6 tyre, glass, Textile & Pens) Total 95
8 Water Consumption trends in Indian industry Data of 95 industries which participated in CII National Water awards analysed for last 5 years 12 sectors Power, Pulp & Paper, Engg, Petrochemical, Automobile, Iron & Steel, Nonferrous metals, Beverages, Chemical, Pharma, Fertilizer, Cement Significant reduction in specific water consumption Significant increase in waste water recycled
9 Water Consumption trends in Indian industry Reduction in Specific water consumption - 14 % in last 5 years Reduction in effluent discharge Presently - 65 % of effluent recycled 11 % increase in last 5 years
10 Analysis of sector wise / year wise achievement
11 Specific Water consumption-automobile 7 Annual Specific water consumption m3/vehicle National Benchmark
12 Per capita Water consumption- Automobile 200 Annual Per capita Water consumption L/person/day National Benchmark Standard
13 Percentage Effluent recycled- Automobile % Effluent Recycled National Benchmark
14 Sectorwise water cost as percentage cost of manufacturing S.No Sector Water cost as percentage cost of manufacturing 01 Cement Beverages Automobile Pulp and paper Power Engineering Chemicals & fertilizers Non-ferrous 1.33
15 Important gains 7 years of water awards competition Tangible benefits Rapid reduction in specific water consumption Saving of fresh water Low cost of productivity Reduction in effluent generation and associated energy saving Reduction in chemical consumption for treatment Intangible benefits Mutual benefits to all stakeholders Opportunity to create livelihood Significantly increase value chain and product ecoefficiency Enhanced Corporate image
16 Approach to water management Within the fence Two pronged approach Beyond the fence
17 Approach to water management -Within the fence
18 Approach to Water management-within the fence Augmentation of water resources & storage 3 pronged approach Reduce, Reuse & Recycle (Zero Water Discharge) in Industries / buildings Reuse of treated municipal waste water in industries
19 Approach to water management -Beyond the fence
20 What are implications for Business? Water not under direct sphere of corporate control But can affect companies in different ways External changes can result in steep increase in water costs Production delays Limits on production strong community opposition to company activities
21 How is water management beyond the fence useful? Benefits Identification of partnerships with local communities, water authorities, NGO s and other organizations Water related projects that could support local communities By improving water quality for drinking and sanitation For use in agriculture In local industry or recreation
22 Strategies What can Businesses do? Innovating to significantly increase value chain and product eco-efficiency Investing in the restoration of ecological systems that affect water flow Engaging in collaborative strategies for maintaining water resources over time
23 Best practices in Water management
24 Case study-1 Zero water discharge Industry CII Triveni Water Institute
25 Zero liquid discharge in petroleum refinery Varying effluent characteristics Segregation of effluent streams Installed RO & UF combination for treating waste water 1.4 million m 3 /year of fresh water saved 14.6 million m 3 / year could be saved in 18 refineries across the country 100% zero liquid discharge Zero liquid discharge set up at CPCL refinery Chennai CII Triveni Water Institute
26 Case study-2 Reuse of treated municipal waste water in industry, ITC-Bengaluru CII Triveni Water Institute
27 Reuse of treated municipal waste water in industry Towards conservation of fresh ground water Reuse of 200 m 3 /day of secondary treated waste water Installed full fledged tertiary treated water system using submerged UF-RO membrane Utilized for non-potable purposes Fresh water saving of 73000m 3 /year CII Triveni Water Institute
28 Case study-3 Reduce fresh water consumption in the metal treatment section Thyssenkrupp Electrical Steel Pvt.Ltd., Nashik, Maharashtra CII Triveni Water Institute
29 Reduce fresh water consumption in the metal treatment section Saving of 65,000 m3/year of fresh water consumption Cost savings of Rs. 2,50,000/year Alkaline wastewater treated Neutralisation, addition of settling agent, clariflocculation & passing through a sand and carbon filter and softener CII Triveni Water Institute
30 Case study-4 Reuse of rinse water for glass bottle washing Pepsico India Ltd. CII Triveni Water Institute
31 Reuse of Rinse Water for Glass Bottle Washing 0.2 million m3/year of water savings 0.6 million/year of cost savings 60-70% rinse water collected and sent to recovery plant Fresh water make up reduced to 65 m3/day Investment: Rs. 0.2 million for online UV treatment Rinse water treated using weak acid cation combined with activated carbon filter sand filter, polishing unit and online UV and reused Payback period: 4 months CII Triveni Water Institute
32 Case study-5 Roof top rain water harvesting Industry-Saint Gobain Glass, Chennai CII Triveni Water Institute
33 Roof top rain water harvesting in industry Average rainfall 1200 mm per year - Chennai Water harvested 150,000m 3 /year Fresh water cost saving of Rs. 5 million/ year Annual Recharge to Ground Water through Rainwater Harvesting More than Annual Withdrawal of Ground Water Water Table in the Open Wells has been maintained Saint Gobain Glass, Chennai CII Triveni Water Institute
34 Thank You CII Triveni Water Institute
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