Technical Information

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1 Technical Information CENTUM CS 3000 Engineering Data Exchange Interface for SmartPlant Instrumentation (SPI) Yokogawa Electric Corporation , Nakacho, Musashino-shi, Tokyo, Japan Tel.: Fax.: Copyright June 2006(YK) 1st Edition June 2006(YK)

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3 Introduction Control systems are mission-critical systems for safe and efficient plant operation. Failure of these systems is unacceptable. Timely access to accurate plant information is crucial, whether you are facing routine maintenance or instrument failure. Intergraph SmartPlant )Instrumentation (formally known as INtools) - the industry-leading instrumentation solution - helps you prevent failure by better managing and storing the history of your control system. You can prevent unscheduled shutdowns by better planning maintenance. Production control systems are evolving thanks to new technology to meet market demand. But the importance of reliability, seamless linking of small to large systems, easy engineering, longterm support and supply of maintenance parts remains unchanged. Yokogawa s latest integrated production control system, the CENTUM CS 3000 R3, features an open architecture, flexibility, and compatibility with existing systems. Capital projects as well as existing operating facilities that use SPI in combination with CENTUM CS 3000 R3 system can benefit from a data exchange capability that has been developed between the two solutions. This well thought out and customer driven interface allows for the seamless engineering data exchange of I/O card and instrumentation information between the two databases. During the plant design stages, data that is created and managed within SPI (such as I/O lists and related instrument and control system configuration data) can be automatically exported and uploaded into the CENTUM CS 3000 R3 automation system. Such iterations can be done multiple times, where the systems will recognize and track updates, deletes and new data that has been created. However, during the plant operation and maintenance stages, changes are usually often done first into CENTUM CS 3000 R3 system s database, and by using the bi-directional interface, data can be used to update SPI. Trademarks CENTUM is registered trademarks of Yokogawa Electric Corporation. SmartPlant and INtools are registered trademarks of Intergraph Corporation. All other company and product names mentioned in this document are trademarks or registered trademarks of their respective companies. The TM mark and the mark are not put on the registered trademarks and the trademarks of their respective companies in this document. i Media No. (MO) 1st Edition : June 2006 (YK) All Rights Reserved Copyright 2006, Yokogawa Electric Corporation June 16,

4 ii The Figure shows a simplified overview of the data exchange interface. SPI Engineering Windows CENTUM CS 3000 R3 Engineering Windows DI0001 IN TI PVI %%AI0002 IN TI PVI FB-0101 FB-0201 FB-0202 FF - AI FF - PID FF - AO Data Exchange Interface at SmartPlant Instrumentation Figure Data Exchange Data Exchange by XML Data Exchange Interface at CENTUM CS 3000 R3 FF001.ai June 16,

5 Toc-1 CENTUM CS 3000 Engineering Data Exchange Interface for SmartPlant Instrumentation (SPI) 1st Edition CONTENTS 1. Benefits of Using the Engineering Data Exchange Interface Details of the Interface Overview CENTUM CS 3000 Definition File Downloading Method Within the SPI Database Within the CENTUM CS 3000 Builder SPI Data Usable on CENTUM CS CENTUM CS 3000 Conventional I/O FOUNDATION Fieldbus I/O Software Requirements Appendix Comparison of Terminology between SPI and CENTUM CS June 16,

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7 1. Benefits of Using the Engineering Data Exchange Interface 1 1. Benefits of Using the Engineering Data Exchange Interface Intergraph SmartPlant Instrumentation (SPI) engineering software is widely used by engineering contractors and owner/operators and considered to be an industry de-facto standard. Projects that use SPI in combination with the CENTUM CS 3000 R3 system will benefit from the tight integration that has been developed between these two systems. This integration allows for the seamless exchange of data such as I/O lists and related instrumentation and controls system configurations, between the separately maintained databases. Some of the benefits that will be obtained from this easy transfer of information are: Reduces Engineering Work Iterations and Typos (Human Error) CENTUM CS 3000 R3 and SPI can share the common engineering data so that the iterated keying of engineering data can be avoided. Reducing the iteration of engineering work will enhance the engineering capability and eliminate the typos so as to ensure the quality and reliability of the engineering data. Especially, engineering efficiency will be greatly improved for large-scale projects with a large quantity of I/O signals. Easy to Maintain Data consistency During Plant Life Cycle If CENTUM CS 3000 R3 database is modified during plant operations, the modified data can easily be exported into an XML file, which can be imported to SPI. Thus, keeping the databases in CENTUM CS 3000 R3 and SPI equalized, ensuring consistency for all phases of the plant life-cycle from design, engineering, commissioning, to maintenance. User Selectable, Data Exchange More Reliable When importing engineering data, a list of modified contents will be displayed. Users can select the engineering data for importing according to the domain, controller and I/O card of the engineering data so that the user can well grasp the range of the modified engineering data before importing. June 16,

8 2. Details of the Interface 2 2. Details of the Interface 2.1 Overview The Figure provides an overview of the workflow that is supported by the interface: Download Definition File Web Site for SPI Users 6 Modify related I/O Data in CENTUM CS DI0001 IN TI PVI %%AI0002 IN TI PVI 2 Import Definition File FB-0101 FB-0201 FB-0202 FF - AI FF - PID FF - AO 3 Configure SPI Use Excel add-ins to save to CENTUM CS Use Excel add-ins to extract to CENTUM CS 3000 Export SPI Data 4 Import Definition File 5 XML File Figure SPI-CENTUM CS 3000 Interface Workflow F0001.ai June 16,

9 2.2 CENTUM CS 3000 Definition File Downloading Method 2. Details of the Interface 3 The first step is to prepare SPI for working with the CENTUM CS 3000 system. This involves importing the CENTUM CS 3000 object definitions and installing the CENTUM CS 3000 Catalog Manager(*) license. SPI does not contain the CENTUM CS 3000 object definitions when shipped. However, following a purchase of the annual subscription licenses for the CENTUM CS 3000 Catalog Manager from Intergraph, these definitions can be downloaded from the following site: (*1) *1: The catalog manager license will provide access to the Yokogawa CENTUM CS 3000 control system component definition files hosted on the Internet. These files are exclusively for use with SPI for the purpose of configuring and designing the Yokogawa control system and is a must to be used in the design process in order to make the interface function correctly. F0002.ai Figure Download Yokogawa CENTUM CS 3000 Definition Files The CENTUM CS 3000 Catalog Manager license is required for acquiring these definitions and for importing/exporting SPI data for CENTUM CS One license is required for each SPI database server that will exchange data with the CENTUM CS 3000 system. This license is not dependent on SPI database size. June 16,

10 2. Details of the Interface 4 Figure CENTUM CS 3000 Definition Site F0003.ai The definitions are updated by YOKOGAWA Web Server when new I/O objects are introduced into the CENTUM CS 3000 R3 system. This allows the SPI library to be kept current with the latest CENTUM CS 3000 definitions. Once the definitions are imported, CENTUM CS 3000 I/O card types will appear in the SPI Reference Data Explorer, as if they were standard SPI panels. The definitions for I/O cards provide information such as card type, allowed channel types and terminal arrangements. Another benefit of importing these definition files is that SPI will be setup with FOUNDATION Fieldbus device definitions. This will provide information such as Manufacturer, Model, Revision and function blocks supported by a given revision. This is a big productivity improvement over having to define all this manually. SPI is also setup to group information according to CENTUM CS 3000 controller names to improve the data transfer process. June 16,

11 2.3 Within the SPI Database 2. Details of the Interface 5 After the CENTUM CS 3000 definitions are imported, these definitions can be used as if they are standard SPI panels. CENTUM CS 3000 I/O cards can be configured and I/O channels can be bound to instrument tags. SPI will also allow the name of the CENTUM CS 3000 controller to be specified. If this controller does not exist in the CENTUM CS 3000 database then it will be created when the data is saved to the CENTUM CS 3000 system. SPI has detailed help available on how to correctly configure the CENTUM CS 3000 items. F0004.ai Figure CENTUM CS 3000 Definitions Loaded into SPI (as Reference Data Explorer) F0005.ai Figure CENTUM CS 3000 I/O Card being Configured in SPI June 16,

12 2. Details of the Interface 6 From one menu in SPI all the relevant data from the various SPI configuration modules will be collected and exported to an XML format suitable for import to CENTUM CS The data for each CENTUM CS 3000 controller is exported in separate files. Figure Exporting SPI Data to CENTUM CS 3000 F0006.EPS June 16,

13 2. Details of the Interface Within the CENTUM CS 3000 Builder Using Data Exchange Tool of the CENTUM CS 3000, convert imported files (.xml) into CENTUM CS 3000 builder work files (.wkf). The procedure for updating the CENTUM CS 3000 from the imported file is as follows: 1. In System View, select a CENTUM CS 3000 project to be updated from the imported file. 2. Select [Data Exchange] - [SmartPlant Instrumentation...] from [Tools] menu of System View. Data Exchange Tool starts. 3. Click the [Reflection on CS 3000] button of Data Exchange Tool. When importing into multiple FCSs, Specify FCS for import dialog box will be displayed.select an FCS on this dialog box and then click [OK] button. Figure Data Exchange Tool Window on CENTUM CS 3000 F0007.i Figure Import Dialog Box F0008.ai June 16,

14 2. Details of the Interface 8 4. The Reflection on CENTUM CS 3000 dialog box (Figure 10) appears. The imported files are listed, grouped into Control Drawing Builder and IOM Builder, in the Reflection on CENTUM CS 3000 dialog box. A message pertaining to updating of the CENTUM CS 3000 appears in the message display area of the Reflection on CENTUM CS 3000 dialog box. 5. Select an item to be updated on the CENTUM CS 3000 in the Reflection on CENTUM CS 3000 dialog box. Whether or not to update the selected items on each builder can be specified using the corresponding check box at the left end. To update the data in CENTUM CS 3000, check the check box. If the [Select All] button is clicked, all items will be selected. Also, if the [Deselect All] button is clicked, the selections of all items will be cancelled. 6. Once items to be updated are selected, click the [Reflection on CS 3000] button in the Reflection on CENTUM CS 3000 dialog box. The files imported from SPI are converted into CENTUM CS 3000 builder work files. After updating the CENTUM CS 3000, the items converted into CENTUM CS 3000 builder work files are deleted from the list in the Reflection on CENTUM CS 3000 dialog box. If an item that contains a CENTUM CS 3000 builder work file is already selected and updated on the CENTUM CS 3000, that item will not be converted into a CENTUM CS 3000 builder work file. In this case, an appropriate message is displayed in the message display area of the Reflection on CENTUM CS 3000 dialog box. The items not converted into CENTUM CS 3000 builder work files remain on the list in the Reflection on CENTUM CS 3000 dialog box. When the Reflection on CENTUM CS 3000 dialog box is displayed, if the FCSs, nodes or I/O modules are changed on System View, by clicking the [Refresh] button on the Reflection on CENTUM CS 3000 dialog box, the latest information will be displayed on the message display area. By clicking the [Previous Results] button in the Reflection on CENTUM CS 3000 dialog box, the messages appeared when the CENTUM CS 3000 was updated previously will be displayed in the message display area. June 16,

15 2. Details of the Interface 9 Figure Reflection on CENTUM CS 3000 Dialog Box F0009.ai 7. Once update of the CENTUM CS 3000 is complete, start Control Drawing Builder or IOM Builder, edit the CENTUM CS 3000 builder work file, and update the CENTUM CS 3000 project database. DI0001 IN TI PVI %%AI0002 IN TI PVI FB-0101 FB-0201 FB-0202 FF - AI FF - PID FF - AO Figure Control Drawing Builder or IOM Builder on CENTUM CS 3000 F0010.ai June 16,

16 3. SPI Data Usable on CENTUM CS SPI Data Usable on CENTUM CS CENTUM CS 3000 Conventional I/O The following tables list the data of analog I/O and contact I/O of FIO to be exchanged between CENTUM CS 3000 and SPI. Table List of Analog I/O and Contact I/O Data No. Data Name Description 1 FCS station name FCS station name (FCSddss) dd : Domain No. (01 to 64) ss : Station No. (01 to 64) 2 Node No. 1 to 15 3 Slot No. 1 to 8 4 I/O module name Name of the I/O module 5 I/O module duplex specification Duplex specification of the I/O module 6 Terminal No. Terminal No. of the I/O module Depending on the I/O module: 1 to 8, 1 to 16, 1 to 32, 1 to 64 7 I/O name Tag name of DIO or user- defined label name of DIO/AIO 8 Function block tag name Tag name attached to the function block. 9 Control drawing No. No. of the control drawing that creates a function block 10 Function block model name Model name of the function block 11 Connection terminal Terminal to be connected with the function block 12 Range low limit SL of the function block 13 Range high limit SH of the function block 14 Engineering unit symbol Engineering unit symbol of the function block 15 Signal conversion The signal conversion of analog input or the point mode of contact I/O is set. The range of values that can be set depends on the type and terminal No. of the I/O module. 16 P&ID tag name Tag name of P&ID 17 IO comment DIO or AIO comment 18 Range low limit of I/O module Lower limit of the range of the I/O module.the value depends on SIGNAL. 19 Range high limit of I/O module Upper limit of the range of the I/O module.the value depends on SIGNAL. 20 I/O module range engineering unit symbol Engineering unit symbol of the range of the I/O module 21 Function block tag comment Tag comment of the function block 22 Input processing Function block input processing. The range of values that can be set depends on the function block type. 10 June 16,

17 3.2 FOUNDATION Fieldbus I/O 3. SPI Data Usable on CENTUM CS The following tables list the data of FOUNDATION Fieldbus devices of the FIO to be exchanged between CENTUM CS 3000 and SPI. Table List of FOUNDATION Fieldbus Device Data No. Data Name Description 1 FCS station name FCS station name (FCSddss) dd : Domain No. (01 to 64) ss : Station No. (01 to 64) 2 Node No. 1 to 15 3 Slot No. 1 to 8 4 I/O module name Name of the I/O module 5 I/O module duplex specification Duplex specification of the I/O module 6 Segment No. 1 to 4 7 Device tag name Tag name of the fieldbus device 8 Manufacturer name 9 Device type 10 Device revision Model name of the function block 11 FOUNDATION fieldbus faceplate block tag name FOUNDATION fieldbus Tag name attached to the FOUNDATION fieldbus faceplate block. 12 faceplate block tag name No. of control drawing that creates the FOUNDATION fieldbus faceplate block 13 FOUNDATION fieldbus faceplate block model name Model name of the FOUNDATION fieldbus faceplate block 14 Block ID ID identifying the FOUNDATION fieldbus faceplate block. Specify in the format of block type_number, such as AI_01, AI_ OUT_SCALE low limit SL of the FOUNDATION fieldbus faceplate block 16 OUT_SCALE high limit SH of the FOUNDATION fieldbus faceplate block 17 OUT_SCALE engineering unit symbol DIO or AIO comment 18 XD_SCALE low limit unit symbol Lower limit of the range of XD_SCALE 19 XD_SCALE high limit unit symbol Upper limit of the range of XD_SCALE 20 XD_SCALE engineering unit symbol Engineering unit symbol of the range of XD_SCALE 21 Tag comment Tag comment of the FOUNDATION fieldbus faceplate block 22 Input processing Input processing of the L_TYPE block. The range of values that can be set depends on the FOUNDATION fieldbus faceplate block type. 23 Node address June 16,

18 4. Software Requirements The minimum software versions required are: CENTUM CS 3000 R SmartPlant Instrumentation v7.0 SP2. 4. Software Requirements 12 June 16,

19 Appendix Comparison of Terminology between SPI and CENTUM CS Appendix Comparison of Terminology between SPI and CENTUM CS 3000 Table Comparison of Terminology between SPI and CENTUM CS 3000 SPI CENTUM CS 3000 Remark Panels by Category DCS Panel FCS Rack Properties Rark Node Name Description Node Comment Slot Properties Slot Slot Name Description Slot Comment Wiring Equipment Properties - I/O Ca rd Description I/O Card Comment Control System Tag Properties Control System Tag I/O Tag with user defined Description Tag Comment DCS range Min Scale Low limit value (SL) DCS range Max Scale High limit value (SH) Unit of measure Engineering unit symbol Alarm Low-Low Input Low-Low limit Alarm Alarm Low Input Low limit Alarm Alarm High Input High limit Alarm Alarm High-High Input High-High limit Alarm Unit of measure Engineering unit symbol Block name Tag Name Block type Model Name Function block I/O termination Terminal Name Control strategy drawing number Control Drawing Number Yokogawa - CENTUM CS 3000 Interface Retrieve Import * Retrieve means import on SPI Publish Export * Publish means export on SPI June 16,

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21 i Revision Information Title Manual No. : CENTUM CS 3000 Exchange Interface for SmartPlant Instrumentation (SPI) : June 2006/1st Edition Newly published June 16,

22 Written by Yokogawa Electric Corporation Published by Yokogawa Electric Corporation Nakacho, Musashino-shi, Tokyo , JAPAN Printed by KOHOKU PUBLISHING & PRINTING INC. Subject to change without notice.