IQ151 CONTROLLER DATA SHEET

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1 IQ151 CONTROLLER DATA SHEET The IQ151 is a controller in the Trend range with 64 inputs and 32 outputs. Full DDC (direct digital control) with PID control loops is provided. The output channels may be connected to Trend accessory modules to increase the output flexibility. An optional display panel may be fitted, either on the unit front cover or remotely. The unit is housed in a robust metal enclosure. Communication to a local supervisor is by RS232. Two optional communications nodes may be fitted for local network communications (CNC), and for remote networks using an autodialling modem (MNC). KEY v supply lamp 6 - Display connection (optional) 2 - Mains supply fuse 7 - Input cards 3 - Mains outlet for commisioning8 - Network connection 4 - Power supply input 9 - Local supervisor connection 5 - Output cards 10 - Processor healthy lamp Inputs Outputs Analogue 32 Analogue 8 per card ) maximum of Digital 32 Relay 8 per card ) 4 cards total Control Modules Sensor 48 Critical Alarm 4 Sensor type 12 Alarm log entries 32 Loop 32 I/C communications 16 Function 88 Digital Input (internal) 48 Logic 88 Fast sequence 8 Driver 32 Zone 5 Knob 30 Schedule 32 Switch 20 Calendar 20 Sensor log 32 User password 6 Trend Controls System Ltd IQ151 data sheet Issue /9/89 Page 1of 8

2 TECHNICAL DATA Product code : IQ151/ [node1]/[node2]/[country] Part number : Dimensions : 600mm x 600mm x 210mm typical Ambient limits : -10 to 50 degc, 0 to 90% RH non-condensing Fuse rating mains : 2A (T) anti-surge, size 5*20mm 24v : 2A (F) fast, size 5*20mm I/O cards : 500mA (T) anti-surge, size 5*20mm Protection : IP55 Weight : 31kg Electro Magnetic Compatibility Emissions : FCC Rules, part 15, subpart J, class A : VDE 0871, class B Supply Connection [country] Voltage : 240v ac + 15% [UK] : or 220v ac + 15% [EUR] : or 120v ac + 15% [USA] : or 24v DC + 15% [DC] Consumption 160 VA max AC or 2A DC (without accessory I/O modules) Connector : IEC chassis plug to CEE22 and BS4491 : (chassis socket for DC option) Configuration data battery Discharge time : 3 months typically at 25 degc : 8 weeks min at 0 to 40 degc Charge time : 7 days max Network Connection (optional node fitments) Serial transmission : 20mA 2 wire current loop, opto-isolated polarity independent receiver Distance between units : see table 1 Baud rate : 1200, 4800, 9600, or selected by jumper Connector : 2 part screw terminal connector for 0.5 to 2.5mm2 cable Supervisor Connection Serial transmission : EIA RS232 (TTL subset) Distance between IQ151 and supervisor : 15m max Baud rate : 1200 or 9600 selected by jumper Connector : 25 way D type socket Cable assembly : Trend cable part number or Display Panel Connection (not fitted if optional integral display fitted) Connector : 25 way D type socket Cable assembly : Trend cable part number (25 cores with screen) Distance between : 3m max (or 25m using optional LCD Buffer) IQ151 and display ( order code /DPX/) Trend Controls System Ltd IQ151 data sheet Issue /9/89 Page 2of 8

3 Indicator lamps Processor healthy : IQ151 healthy Power : IQ151 24v DC power on Digital inputs : On if input voltage above digital input threshold Relay outputs : On when relay energised Analogue outputs : Light intensity proportional to load current Tx lamp (on option node) : On if current is flowing from network transmitter Rx lamp (on option node) : On if current is entering the network receiver Network address (optional node fitments) : 117 nodes addressable (1, and 4 to 119) Table 1 Network transmission range Cable 1k2 baud 4k8 baud 9k6 baud 19k2 baud (or equivalent) Belden metres Belden metres Belden metres Belden metres 16 Input card 8 analogue : 12 bit resolution (4096 steps). Typically 40dB series mode rejection at either 50 or 60Hz, selectable by user in configuration data. Scaling user selectable by jumper : V 0-10v, input resistance greater than 1M ohm, accuracy 50mV : I 4-20mA, input resistance 249 ohm 0.1%, accuracy 100uA : T Thermistor, bridge resistor 10k ohm 0.1%, accuracy 0.5% of span Bridge supply 10.0v 0.5% internal reference : Screw terminal connector for 0.5 to 2.5mm2 cable and 8 digital : v dc by dry switch : input resistance 4k ohm, (ie 6mA at 24v) : upper threshold 17.5 v max ON indicated by lamp : lower threshold 7.5 v min : count rate 30Hz max : Screw terminal connector for 0.5 to 2.5mm2 cable Analogue output card 8 analogue : 8 bit resolution (256 steps) Scaling user selectable by jumper : V 0-10v with 20 ma current limit, accuracy 3% : I 0-20mA into 1100 ohms max, accuracy 5% Connections : 2 part screw terminal connector for 0.5 to 2.5mm2 cable Relay output card 8 relays : 2 pole changeover rated 250v ac at 5A resistive Connections : 2 part screw terminal connector for 0.5 to 2.5mm2 cable Instrument Supply : 24v dc 5% + supply tolerance Short circuit protected by 500mA fuse on each card Input card : 250mA max per '16 Input' card for sensors and digital inputs Output card : 250mA max per '8 Analogue output' card for output accessory loads Trend Controls System Ltd IQ151 data sheet Issue /9/89 Page 3of 8

4 RS232 for local supervisor Use cable for 9 way connector supervisors Use cable for 25 way connector supervisors 25 way D type socket: pin function 2 transmit data to IQ151 3 receive data from IQ151 5 flow control from IQ v 20 flow control to IQ151 Network To next controller T- (attach transmit cable screen to earthing bar) T+ From previous controller R- (do not connect receive cable screen at all) R+ Input card 8 identical digital circuits 8 identical analogue circuits Analogue output card 8 identical circuits Trend Controls System Ltd IQ151 data sheet Issue /9/89 Page 4of 8

5 Commissioning CAUTION Ensure the cover is fitted before powering unit. The IQ151 unit contains electrostatic sensitive components. Always wear an electrostatic conductive strap attached to the metal chassis if it is necessary to dismantle the unit. a) Storage For extended storage the clock can be isolated from the battery. In service the clock supply jumper must be in the ON position. It is located centrally on the circuit board. In extended storage recharge the battery every 9 months by powering for 7 days. b) Communications The IQ151 must be set to a valid address; this can be done using the display panel if available, or using a locally connected Supervisor using configuration mode. If the optional network node is fitted, then this must have its switch set to the same address. Refer to the data sheet for the particular node type fitted. Address 1 and addresses 4 to 119 are available on the network. Addresses 0,2,3, and 120 to 127 are prohibited. The supervisor baud rate jumper selects the speed at which the IQ151 will communicate to a local supervisor, the choice is 9K6 or 1K2. The node baud rate jumper selects the speed at which the IQ151 will communicate with the node on the network, the choice is 19K2 or 1K2. The network baud rate is set on the node, refer to the appropriate data sheet. All nodes on a network must be set to the same network baud rate. Power up the IQ151 and the POWER lamp will light. If not, check the mains supply and the fuses. After a few seconds the PROCESSOR HEALTHY lamp will light, and the optional node network bypass relay will energise. If this is not the case the unit is faulty. If a node is fitted, its Tx and Rx lamps will light indicating network current flow. If Tx is off then the cable to the following controller may be faulty (open circuit). If Rx is off then the cable from the previous controller may be faulty (open or short circuit). Check the leads and connections. To check the IQ151 alone wire T+ and T- to R+ and R- and confirm the Tx and Rx lamps light. No lamps lit, and correct power applied indicates a faulty unit. To isolate a network wiring fault remove the power from all other controllers on the network. If the Tx and Rx lamps do not light the cabling will have to be checked for open and short circuits with a multimeter. Do not under any circumstances use a Megger or similar high voltage cable tester if controllers are still connected to the network cables. When this IQ151 shows network lamps lit, re-power the other controllers one at a time, until the faulty controller is reached. At each controller connect the transmit cable screen to the earthing bar below the terminals. The receive cable screen is not connected at all at this end. Trend Controls System Ltd IQ151 data sheet Issue /9/89 Page 5of 8

6 c) Inputs The input sensor type and scaling must be established before power is applied. All inputs should use screened cable to reduce nuisance readings. The cable screen is connected to the earthing bar below the terminals. The input scaling is set with the jumpers behind each input terminal group. Set to the desired position for T, I, or V. If the jumpers are omitted the open circuit input will result in random values being read by the IQ151 sensor module. Warning. The 24v instrument supply will destroy the precision 249 ohm scaling resistor if it is connected directly into an input set for 20mA (I). Power off the IQ151 or disconnect the cable at the IQ151 before wiring or unwiring a 20mA sensor. Sensor type Jumper Sensor type configuration Notes position scaling T B Thermistor T Linearise See thermistor data 1 (pre July 1989 units require "Link D") 4-20mA I Linear 20mA -20mA v V Linear 5v -5v 3 Notes:- 1. Thermistor inputs should be set to "linearise" scaling. Trend product "Link D" is an option, refer to Link Header data sheet. 2. The T and B values entered are the same as recommended for other IQ controllers. 3. The T and B values correspond to inputs of +5 volts and -5 volts. This differs from other IQ controllers. d) Outputs The analogue output may use screened cable to reduce nuisance pick-up, although this is not mandatory. The cable screen is connected to the earthing bar below the terminals. The analogue output scaling is set with the jumper behind the terminal group. Set to the desired position for V or I. If the jumper is omitted the scaling is 20mA. e) Instrument supply The 24v DC instrument supply is available for supplying input sensors, Trend accessory relay modules etc. The user must ascertain the loading from the appropriate data sheet. 250mA current maximum is available from each card over the supply and temperature range. Protection is by 500mA (T) fuse on each card. Trend Controls System Ltd IQ151 data sheet Issue /9/89 Page 6of 8

7 Internal view of IQ151 processor board Internal cabling for IQ151 with optional CNC for networking Internal cabling for IQ151 with optional MNC for PSTN connnection without local network Trend Controls System Ltd IQ151 data sheet Issue /9/89 Page 7of 8

8 Internal cabling for IQ151 with optional CNC and MNC for PSTN connnection Fixings Trend Controls System Ltd IQ151 data sheet Issue /9/89 Page 8of 8

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