Featuring Our New. (see page...24) Magnum EXPRESS TM Package. Arc Welding Guns. for Semiautomatic Gas-Shielded Welding. Optimize Your Welding System!

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1 Featuring Our New Magnum EXPRESS TM Package (see page...4) Arc Welding Guns for Semiautomatic Gas-Shielded Welding Optimize Your Welding System! TM

2 Critical Links: A Systems Approach Making good welds is a lot like making good music. A carefully tuned set of instruments perform together in pleasing harmony. A power source, welding wire, wire feeder and a Lincoln Magnum Gun perform in harmony to produce one great weld after another. A Total System Focused on Arc Welding Wire Feeder Gun Connector Gun Gun Consumables The Lincoln Welding Arc Power Source Why Choose a Lincoln Welding System? Productivity, Ease-of-Use, Peace-of-Mind Technical assistance, cost reduction and productivity programs Hundreds of welding field sales engineers Thousands of knowledgeable and responsive Lincoln distributors Innovative approach to product designs and customer solutions Global presence

3 Magnum Guns What you should know about Guns Optimize Your Welding System! Magnum guns are designed by a total welding systems company. Many other gun companies deliver guns... and only guns. Comfortable Handle Magnum's Patent Pending Handle grip design provides balance, reduces operator fatigue and offers a sure, confident grip That's not always the best solution. Why? Because the gun is not the only component, or critical link in the welding system. Here at Lincoln Electric, we design, test and re-test the performance of every component in the arc welding system. We are one of the only manufacturers in the industry that brings welding equipment, wire, parts, service and expertise from a single, focused team. That means we can commit to delivering total process solutions from the power source to the wire and feeder to the gun that delivers the arc. Durable Construction Three Layer Insulated Gooseneck Construction Durable Abrasion-Resistant Gun Cable Outer Jacket Proprietary Wound Liner Complete Support Systems Guaranteed Parts and Service Support wherever you are We study how the gun delivers not only wire, but welding current and shielding gas to the weld your weld. We assure that our gun is designed to work with the equipment purchased, and that it is rugged enough to work in service for a very long time. Optimize the welding system with Magnum Guns from Lincoln Electric. Field Serviceable Quick-change gooseneck Screw on (Not Crimped) Gun Cable Connections Spare Trigger Lead One Piece Trigger Assembly Adapts to Your Application Interchangeable Gun Connectors, s and Goosenecks Large Selection of Industry Standard and Contact Tip Types Easy to Specify & Order. Choose operating amperage range. Select a specific gun 3. Select a gun connector 4. Select additional consumables 3

4 Not Only Will Magnum Guns Optimize Your Welding System, But They ll Also Increase PRODUCTIVITY One-piece modular trigger assembly is molded out of high heat resistant thermoset material to withstand heat and spatter and ensure long life. Gun tube design optimizes fine wire welding performance. The outside of the gun tube is armored with an electrically insulated metal jacket, eliminating wear problems of other softer insulation materials. The gun tube is buffed to a high shine which helps reflect radiant heat from the weld. Abrasion-resistant, extruded rubber jacket adds strength and long life to the cable. Repairable cable connections and a spare internal trigger lead allow user to easily service the cable. Liners made with a spring steel jacket and a low friction core are available for feeding aluminum wire. The fiberglass handle with non-slip grooves is designed to minimize size and maximize comfort and control. Gun cable contains a pure copper conductor with high strand count for cool operation and maximum flexibility. EASE-OF-USE Can be connected to virtually any wire feeder in the industry. Improved, more intuitive part numbers for easier reference and ordering. Adjustable hanger provides convenient means for storing guns between welds. Magnum gun expendables are compatible with other leading brands. PEACE-OF-MIND Lincoln Electric provides technical assistance, cost reduction and productivity programs. When Magnum guns increase your productivity and welding quality right out of the box everybody wins. The welding gun is the final critical link in your welding performance why risk all your research and investment on less than Magnum? Optimize Your Welding Systems! 4 Don t Be Under Gunned!

5 Gun Consumables Match an Industry Standard Design Rotatable Gooseneck (Gun Tube) Just loosen a single Allen screw to unlock and rotate the gooseneck into a position that is most comfortable for your current job Especially useful to complete high quality welds even in tight spaces or awkward joint locations One Piece Replaceable Trigger Assembly Easy to replace as a unitsimply plug in a new assembly Can also be opened and serviced High quality silver contacts for long life and clean electrical signals Rotatable Gun Hanger Hang your gun anywhere, any way Full travel mechanical trigger mechanism (NOT a micro-switch) can be easily felt through a welding glove Comfortable Handle Design Patent Pending Magnum Grip DesignUnique grip design provides balance, reduces operator fatigue and offers a sure, confident grip Natural Grip Trigger position feels right from the first minute of the day to the end of the Shift Rugged Strain Relief System Enhances feedability by reducing acute gun cable angles Protects your cable liner Pure copper conductor with high strand count for cool operation and maximum flexibility Gun connectors for all popular feeders 400 amp Dual Procedure and Dual Schedule guns provide an added measure of control on tough applications 5

6 Always Available: Our Quick-turn Pledge Need gun consumables or parts in a hurry? Contact us via phone, fax or to order the parts you need. That's our pledge. 6

7 Gun Consumables A Critical Link that Can Make the Difference Industry standard design compatibility allows use on competitive guns Industry standard part numbers are easy to order Wide variety of consumables for every application Tight manufacturing tolerances deliver consistent arc performance Tested durability delivers long life Improved electrical conductivity and wire feedability Convenient Packaging Options - Including Packages Customize Your Gun! Choose a gun nozzle for your welding style. Select a gooseneck that will help you get into tight spaces. Whatever your skill level or personal style demands, Lincoln has what you need. s Fixed, Tip Flush Fixed, Tip Recessed CT-Coarse Thread Slip-On, Adjustable Slip-On, Tip Recessed Contact Tips Standard Heavy Duty Tapered Notched Gas Diffuser Standard Tip Recessed For Slip-On For Fixed Specialty Insulator Adjustable Slip-on Coarse Thread Tubes/Goosenecks 60º 45º 8º Connectors Lincoln Lincoln Fast-Mate (Euro) TM Miller Tweco-Adapted Hobart ESAB Multiple nozzle & contact tip types for specific applications 7

8 Four Easy Steps Use this quick and easy four step process to select the right gun and all your accessories Choose operating amperage range: Select an amperage range for your application, based on your knowledge of the thickness of material and your equipment capability. Select a specific gun: At a glance, you can choose a wire diameter range and gun type, along with basic wire feeder connection type and gun cable lengthand that simply drives you to the right gun for your application. 3 Select a gun connector (Magnum ): Match your gun to your wire feeder by manufacturer and/or gun connector type. 4 Select additional consumables: - Pick up a pack of extra contact tips. - Choose a nozzle for your welding style. - Order replacement gas diffusers or gun liners. - Select a gooseneck that will help you get into tight spaces. or Select a Magnum Express. 8

9 STEP Choose a Gun with the Right Operating Amperage Range 00 amps Magnum 00 Gun A small, lightweight gun intended for light job shop and fabrication applications. Best suited for welding on thin materials using wire. 300 amps Magnum 300 Gun This popular Magnum gun is intended for most wire diameter applications in job shops, production or manufacturing. Standard equipment on the current Lincoln Power MIG 350MP wire feeder/welder. 400 amps 500 or 600 amps Magnum 400 Gun With a longer gooseneck and a higher copper strand count cable than the 300, the 400 gun is built for operator comfort when welding with the greater heat levels generated by higher amperage applications. Select the 400 for most.045,.05 or /6 MIG, UltraCore or Metalshield (gas-shielded) operations. Magnum 550 Gun 500 or 600 amps Choose our 550 gun equipped with 500 or 600 amp consumables for high amperage, large wire diameter welding, including up to.05 and.06 MIG or 3/3 /8 Outershield or UltraCore (gas-shielded flux-cored) applications. 00 amps 50 amps Magnum 00L Gun Extremely small, lightweight gun that's great for most home, farm and small shop projects, auto-body work and light maintenance or repair applications. Standard equipment on current Lincoln SP-35T and SP-75T, Power MIG 40T, 40C,80T and 80C. Includes gun connector. Magnum 50L Gun Recommended for medium duty job shop and production applications. Standard equipment on the current Lincoln Power MIG 5 and Power MIG 55C wire feeder/welders. Includes gun connector. 9

10 Amperage Rating 60% Duty Cycle CO Shielding Gas 00 A Wire Diameter Range (0.6 mm -. mm) Net Weight 9 - lbs. ( kg) 0

11 STEP Select a Gun for Your Application amps A small, lightweight gun intended for light job shop and fabrication applications. Best suited for welding on thin materials using wire. Magnum Guns (00 amps) GUN CABLE LENGTH WIRE DIAMETER (0.6mm 0.8mm) WIRE DIAMETER (0.9mm.mm) GUN CONNECTOR GUN CONNECTOR Open-End Gun Package Open-End Fast-Mate Gun Package 0' (3.0m) K497- K498- Standard ' (3.6m) K497-6 K ' (4.5m) K497-3 K497-0 K497- K498- K497- Included Parts Contact Tip Gas Diffuser Gas Insulator Cable Liner Gun Tube (60º).05: KP4-5 (KP00-6).030: KP4-30 (KP00-7) KP5-3 (KP06-) KP-50 (KP935-) KP3 (KP05-) KP4-5-5 (KP934-) KP : KP4-35 (KP00-).045: KP4-45 (KP00-) KP5 (KP06-) KP-50 (KP935-) KP3 (KP05-) KP (KP934-) KP08- Wire Feeder Connector: - Open-End: Feeder end of the gun is open. A separate Gun Connector Kit is required. (See Gun Connector Kit Section). - Fast-Mate : Also known as Euro-Connect. - Lincoln 0 Series Pkg.: Includes K466-0 Lincoln 0 Series Gun Connector Kit. Optional Feature Gas Tube Kit Fast Connect Gas Tube Kit provides connection to Lincoln wire feeders. Order K48

12 STEP 3 Choose a Gun Connector Gun Connectors (00 amps) MFG. WIRE FEEDER MODEL CONNECTOR KITS FOR STANDARD GUNS Lincoln LN-7 Series, LN-74, LN-8, LN-9 Series LN-5 (Up to.05" (.4 mm) Wire) LN-8, LN-9 Series, LN-5 (/6" (.6 mm) & Larger Wire) LF-7, LF-74 Series Power Feed 0M, LN-0, DH-0, STT-0 LN-5, Power Feed 5M Power MIG Series & Wire-Matic TM Series K466- K466-8 K466-0 K466-0 K466-6 Tweco No., 3 & 4 Guns Adapted Intellimatic, Side Kick, D-5A Porto-MIG, Millermatic 30, Miller 300 & 35 (new) S-4GL, S-5A & S-54A Swing Arc -Dual & Single (new), S-, S-3S, 5D, 54D & 54E, 60 & 70 Series K466- K466-3 Hobart ESAB Dualmatic 7/70, H3S, H4S & H6S Mega-Conds 7, 44, 45, 70, 70S 000 Series, 7 Hefty Digamig, EH, 5 &, SEH-4 & 5 SWM & B,, 3, 3, 4, 5, 6, 35 VAM K466-4 K466-7 K466-5 Included Parts K466- K466- K466-3 K466-4 K466-5 K466-6 K466-7 K466-8 K466-0 Connector Assembly S8645 (a) T (b) S8653 (a) S976 (b) S9760 (a) S976 (b) KP009-X (c) S9763 (a) S9765 (b) KP009-X (c) S0044 S8653 S8653 S8645- S8653 Control Cable M5608 M635 M638 M650 M635 M5608 M Fittings T (a) T (b) T (c) T (a) T (b) T (c) T T T Connector Tools T563-4 (a) S8845 (b) T563-4 (a) S8845 (b) T563-4 (a) S8845 (b) T563-4 (a) S8845 (b) T563-4 S8845 T563-4 S8845 T563-4 (a) S8845 (b) T563-4 S8845 T563-4 S8845

13 Gun Connector Included Parts amps 3a b a 4b 3c 3b a b 4b K466- K466-3c 3a a 4b c b K466-3 K466-4 a 4b 3b b c 4b 4b K466-5 K466-6 b 3a 4b K466-7 K b 3b 3c 4b K

14 STEP 4 Choose Your Consumables Contact Tips (00 amps) TIP QTY. WIRE DIAMETER Standard Duty.05" (0.6mm).030" (0.8mm).035" (0.9mm).040" (.0mm).045" (.mm) 3/64" (.mm) Standard Duty 0 KP4-5 KP00-6B KP4-5-B00 KP00-6B KP4-30 KP00-7B KP4-30-B00 KP00-7B KP4-35 KP00-B KP4-35-B00 KP00-B KP4-40 KP00-8B KP4-40-B00 KP00-8B KP4-45 KP00-B KP4-45-B00 KP00-B KP4A-364 KP00-9B KP4A-364-B00 KP00-9B Heavy Duty Heavy Duty 0 KP4H-35 KP0-B KP4H-35-B00 KP0-B KP4H-40 KP0-6B KP4H-40-B00 KP0-6B KP4H-45 KP0-B KP4H-45-B00 KP0-B KP4H-364 () KP0-7B KP4AH-364-B00 KP0-7B Tapered Tapered 0 KP4T-5 KP0-5B KP4T-5-B00 KP0-5B KP4T-30 KP0-6B KP4T-30-B00 KP0-6B KP4T-35 KP0-B KP4T-35-B00 KP0-B KP4T-40 KP0-7B KP4T-40-B00 KP0-7B KP4T-45 KP0-B KP4T-45-B00 KP0-B Notched Notched (Alum.) 0 KP00-3B () KP00-4B () KP00-5B () 0 = Qty. in Pack = Qty. of 00 () Recommended for aluminum wire welding Gas /Insulator (00 amps) NOZZLE QTY. NOZZLE DIAMETER.38" (9.5mm).50" (.7mm).6" (5.9mm) Adjustable Slip-on Adjustable Slip-on () KP-37 KP935-3 KP-37-B5 KP935-3B KP-50 KP935- KP-50-B5 KP935-B KP-6 KP935- KP-6-B5 KP935-B Insulator for Adjustable Slip-on Insulator for Adj. Slip-on KP3 KP05- KP3-B5 KP05-B KP3 KP05- KP3-B5 KP05-B KP3 KP05- KP3-B5 KP05-B Gassless Gasless KP947- KP947- KP947- Spot KP-6-FAS KP956- KP-6-FAS KP956- KP-6-FAS KP956- Spot = Qty. in pack = Qty. of 5 () Requires KP3, Insulator Assembly 4

15 00 00 amps Gas Diffuser (00 amps) Diffuser QTY. WIRE DIAMETER.05".030" ( mm).035".045" () (0.9.mm).05".045" () (0.6.mm) Gas Diffuser Assembly Gas Diffuser Assembly 5 KP5-5 KP06- KP5-5-B5 KP06-B KP5FN () KP06-3 KP5FN-B5 () KP06-3B KP05- () KP05-B () or or KP5FN () KP06-3 KP5FN-B5 () KP06-3B 5 = Qty. in Pack = Qty. of 5 () Permits use of 300 and 400 fixed nozzles with 00 amp gun and cable () Permits use of 00 amp contact tips with 00 amp gun and cable Gun Tubes (00 amps) TUBE QTY. RATED (AMPS) º Gun Tube 45º KP99- KP99-60º KP08- KP98- KP98-60º Gun Tube 8º KP94-8º Gun Tube Gun Tube Insulator = Qty. in pack = N/A NOTE: 300 & 400 amp gun tubes can be used with 00 amp guns. Use corresponding amperage gas diffuser, nozzle, and nozzle insulator. Cable Liner (00 amps) LINER QTY. DIAMETER.05".030" ( mm).030".035" ( mm).035".045 (0.9. mm) Aluminum.035" 3/64"() (0.9. mm) Cable Liner 5' Length (trim to fit for) - 0' - - ' - - 5' - KP4-5-5 KP934- KP4-5-5-B0 KP934-B KP KP934-3 KP B0 KP934-3B KP KP934- KP B0 KP934-B KP44N () KP955- KP44N B0 KP955-B = Qty. in Pack = Qty. of 0 () Recommended for aluminum wire welding. Recommended maximum cable length for aluminum is 0 ft. (3.0m). 5

16 Amperage Rating 60% Duty Cycle CO Shielding Gas 300 A Wire Diameter Range.05-5/64 (0.6 mm -.0 mm) Net Weight 9 - lbs. ( kg) 6

17 STEP Select a Gun for Your Application amps This popular Magnum gun is intended for most wire diameter applications in job shops, production or manufacturing. Standard equipment on the current Lincoln Power MIG 350MP wire feeder/welder. Magnum Gums (300 amps) GUN CABLE LENGTH WIRE DIAMETER (0.6mm 0.9mm) WIRE DIAMETER.05 /6 (.3mm.6mm) WIRE DIAMETER /6 5/64 (.6mm.0mm) GUN CONNECTOR GUN CONNECTOR GUN CONNECTOR Open- End Fast- Mate Open- End Fast- Mate Open- End Fast- Mate 0' (3.0m) K470- K478- K478-3 Standard ' (3.6m) K ' (4.5m) K470- K478- K470-4 K470-6 For LN-5 5' (4.5m) K80- Included Parts Contact Tip.035: KP4-35 (KP00-).045: KP4-45 (KP00-).05: KP4-5 (KP00-3) /6: KP4-6 (KP00-4) /6: KP4-6 (KP00-4) 5/64: KP4-564 (KP00-5) Gas Diffuser KP54A (KP04-) KP54A (KP04-) KP54A (KP04-) Gas KP4A-6 (KP93-) KP4A-6 (KP93-) KP4A-6 (KP93-) Insulator KP34A (KP03-) KP34A (KP03-) KP34A (KP03-) Cable Liner KP (KP933-) KP (KP933-) KP (KP933-3) Gun Tube (60º) KP98- KP98- KP98- Wire Feeder Connector: - Open-End: Feeder end of the gun is open. A separate Gun Connector Kit is required. (See Gun Connector Kit Section). - Fast-Mate : Also known as Euro-Connect. - LN-5 Gun Pkg.: Includes K466- LN-5 Gun Connector Kit Optional Feature Gas Tube Kit Fast Connect Gas Tube Kit provides connection to Lincoln wire feeders. Order K48 7

18 STEP 3 Choose a Gun Connector Gun Connectors (300 amps) MFG. WIRE FEEDER MODEL CONNECTOR KITS FOR STANDARD GUNS Single Procedure FASTMATE ADAPTER KITS FM GUNS Single Procedure LN-7 Series, LN-74, LN-8, LN-9 Series LN-5 (Up to.05" (.4 mm) Wire) K466- K489- LN-7 Series, LN-74, LN-8, LN-9 Series LN-5 (/6" (.6 mm) & Larger Wire) K466-8 K489- Lincoln LF-7, LF-74 Series K466-0 Power Feed 0M, LN-0, DH-0, STT-0 LN-5, Power Feed 5M K466-0 K489-7 Tweco Adapted Miller Power MIG Series & Wire-Matic TM Series No., 3 & 4 Guns Intellimatic, Side Kick, D-5A Porto-MIG, Millermatic 30, 300 & 35 (new) S-4GL, S-5A & S-54A Swing Arc -Dual & Single (new), S- S-3S, 5D, 54D & 54E, 60 & 70 Series K466-6 K466- K466-3 K489-8 K489-4 K489-3 Hobart Dualmatic 7/70, H3S, H4S & H6S Mega-Conds 7, 44, 45, 70, 70S K466-4 K Series, 7 Hefty K466-7 K489-5 ESAB Digamig, EH, 5 &, SEH-4 & 5 SWM & B,, 3, 3, 4, 5, 6, 35 VAM K466-5 Gun Connector Kits are Included with FM Guns Included Parts K466- K466- K466-3 K466-4 K466-5 K466-6 K466-7 K466-8 K466-0 Connector Assembly S8645 (a) T (b) S8653 (a) S976 (b) S9760 (a) S976 (b) KP009-X (c) S9763 (a) S9765 (b) KP009-X (c) S0044 S8653 S8653 S8645- S8653 Control Cable M5608 M635 M638 M650 M635 M5608 M Fittings T (a) T (b) T (a) T (b) T T T (c) T (c) T Connector Tools T563-4 (a) S8845 (b) T563-4 (a) S8845 (b) T563-4 (a) S8845 (b) T563-4 (a) S8845 (b) T563-4 S8845 T563-4 S8845 T563-4 (a) S8845 (b) T563-4 S8845 T563-4 S8845 8

19 Gun Connector Included Parts amps 3a b a 4b 3c 3b a b 4b K466- K466-3c 3a a 4b c b K466-3 K466-4 a 4b 3b b c 4b 4b K466-5 K466-6 b 3a 4b K466-7 K b 3b 3c 4b K466-0 K489-,, 3, 4, 5, 7, 8 9

20 STEP 4 Choose Your Consumables Contact Tips (300 amps) TIP QTY. WIRE DIAMETER.05" (0.6mm).030" (0.8mm).035" (0.9mm).040" (.0mm).045" (.mm) Standard Duty 0 KP4-5 KP00-6B KP4-5-B00 KP00-6B KP4-30 KP00-7B KP4-30-B00 KP00-7B KP4-35 KP00-B KP4-35-B00 KP00-B KP4-40 KP00-8B KP4-40-B00 KP00-8B KP4-45 KP00-B KP4-45-B00 KP00-B Heavy Duty 0 KP4H-35 KP0-B KP4H-35-B00 KP0-B KP4H-40 KP0-6B KP4H-40-B00 KP0-6B KP4H-45 KP0-B KP4H-45-B00 KP0-B Tapered 0 KP4T-5 KP0-5B KP4T-30 KP0-6B KP4T-35 KP0-B KP4T-40 KP0-7B KP4T-45 KP0-B KP4T-5-B00 KP0-5B KP4T-30-B00 KP0-6B KP4T-35-B00 KP0-B KP4T-40-B00 KP0-7B KP4T-45-B00 KP0-B Standard Duty Notched (Alum.) 0 KP00-3B () KP00-4B () 0 = Qty. in Pack = Qty. of 00 () Recommended for aluminum wire welding Heavy Duty Contact Tips (300 amps) Continued TIP QTY. WIRE DIAMETER Tapered 3/64" (.mm) 3/64A" (.mm).05" (.3mm) /6" (.6mm) /6"A (.6mm) 5/64" (.0mm) Notched Standard Duty Heavy Duty 0 0 KP4AH-364 () KP0-7B KP4AH-364-B00 () KP0-7B KP4A-364 () KP00-9B KP4A-364-B00 () KP00-9B KP4AH-364 () KP0-7B KP4AH-364-B00 () KP0-7B KP4-5 KP00-3B KP4-5-B00 KP00-3B KP4H-5 KP0-3B KP4H-5-B00 KP0-3B KP4-6 KP00-4B KP4-6-B00 KP00-4B KP4H-6 () KP0-4B KP4H-6-B00 KP0-4B KP4AH-6 () KP0-8B KP4AH-6-B00 () KP0-8B KP4-564 KP00-5B KP4-564-B00 KP00-5B KP4H-564 KP0-5B KP4H-564-B00 KP0-5B Tapered 0 KP4T-5 KP0-3B KP4T-6 KP0-4B KP4T-5-B00 KP0-3B KP4T-6-B00 KP0-4B Notched (Alum.) 0 KP00-5B () 0 = Qty. in Pack = Qty. of 00 () Recommended for aluminum wire welding 0

21 amps Gas /Insulator (300 amps) NOZZLE QTY. NOZZLE DIAMETER.38" (9.5mm).50" (.7mm).6" (5.9mm).75" (9.mm) Adjustable Slip-on Adjustable Slip-on () KP4A-50 KP93- KP4A-50-B5 KP93-B KP4A-6 KP93- KP4A-6-B5 KP93-B Recessed Slip-on Insulator for Adjustable Slip-on Recessed Slip-on () Insulator for Adj. Slip-on Coarse Thread () KP4A-37-SS KP93-5 KP4A-37-SS-B5 KP93-5B KP34A KP03- KP34A-B5 KP03-B KP4A-50-SS KP93-4 KP4A-50-SS-B5 KP93-4B KP34A KP03- KP34A-B5 KP03-B KP4A-6-SS KP93-3 KP4A-6-SS-B5 KP93-3B KP34A KP03- KP34A-B5 KP03-B KP4CT-6-S KP943- KP34A KP03- KP34A-B5 KP03-B KP4CT-75-S KP943- Coarse Thread Insulator for Coarse Thread Tip Recessed /8" (3.mm) Tip Recessed /4" (6.4mm) Insulator for Coarse Thread KP34CT KP946- KP34CT-B5 KP946-B KP34CT KP946- KP34CT-B5 KP946-B KP4CT-6-S-B5 KP943-B KP4CT-6-R KP943-3 KP4CT-6-R-B5 KP943-3B KP34CT KP946- KP34CT-B5 KP946-B KP4CT-75-S-B5 KP943-B KP4CT-75-R KP943-4 KP4CT-75-R-B5 KP943-4B KP34CT KP946- KP34CT-B5 KP946-B Fixed Tip Recessed Fixed s Tip Recessed KP3-37 KP930- KP3-37-B5 KP930-B KP3-50 KP930- KP3-50-B5 KP930-B KP3-6 KP930-3 KP3-6-B5 KP930-3B KP3-75 KP930-4 KP3-75-B5 KP930-4B Fixed Tip Tapered Tip Tapered Heavy Duty KP3T-37 KP930-5 KP3T-37-B5 KP930-5B KP3H-6 KP954- KP3H-6-B5 KP954-B KP954- Fixed Heavy Duty Tip Flush KP3-37F KP93- KP3-37F-B5 KP93-B KP3-50F KP93- KP3-50F-B5 KP93-B KP3-6F KP93-3 KP3-6F-B5 KP93-3B KP3-75F KP93-4 KP3-75F-B5 KP93-4B = Qty. in pack = Qty. of 5 () Requires KP34A, Insulator Assembly () Requires KP34CT, Insulator Assembly Fixed Tip Flush

22 STEP 4 Consumables Continued... Gas Diffuser (300 amps) Diffuser QTY. WIRE DIAMETER " ( mm).05 5/64" (0.6.0mm) Gas Diffuser Assembly Gas Diffuser Assembly KP54A KP04- KP54A-B5 () KP04-B = Qty. in Pack = Qty. of 5 () Use KP4-5-5 liner with this diffuser when feeding.05"-.030" wire KP54A KP04- KP54A-B5 KP04-B Gun Tubes (300 amps) TUBE QTY. RATED (AMPS) º Gun Tube 45º 0 KP99- KP99-60º Gun Tube 60º 0 KP98- KP98-8º 0 KP94-8º Gun Tube 0 = Qty. in pack = N/A NOTE: 300 & 400 amp gun tubes can be used with 00 amp guns. Use corresponding amperage gas diffuser, nozzle, and nozzle insulator.

23 amps Cable Liner (300 amps) LINER QTY. DIAMETER.05".030" (0.6.8 mm).035".045" (0.9. mm) Aluminum.035" 3/64"() (0.9. mm) 5' Length (trim to fit for) - 0' - - ' - - 5' - KP4-5-5 (3) KP934- KP4-5-5-B0 KP934-B KP KP933- KP B0 KP933-B KP44N KP955- KP44N B0 KP955-B 6' Length (trim to fit for) - 5' - or less KP KP936- KP B0 KP936-B Cable Liner (300 amps) Continued LINER QTY. DIAMETER Cable Liner.05" /6" (.3.6 mm) /6" 5/64" (.6.0 mm) Aluminum /6" () (.6 mm) 5' Length (trim to fit for) - 0' - - ' - - 5' - KP KP933- KP B0 KP933-B KP () KP933-3 KP B0 KP933-3B KP44N-6-5 KP955-6' Length (trim to fit for) - 5' - or less KP KP936- KP B0 KP936-B KP KP936-3 KP B0 KP936-3B = Qty. in Pack = Qty. of 0 () A KP04- Gas Diffuser is required when using a KP Cable Liner in a non-magnum gun. () Recommended for aluminum wire welding. Recommended maximum cable length is 0 ft. (3.0m). (3) Requires KP54A Gas Diffuser. 3

24 Industry's Best Amp Ready-Paks EXPRESS MIG Gun MIG Gun Completely Assembled Ready to Weld Right Out of the Box! Liner And Other Parts Installed For You! 400 Amp MIG Gun Ready-Paks Also Available In Original 400 amp Magnum Configuration! PRODUCTUVITY No assembly, no mistakes. Designed to maximize feedability and keep you welding. 00% field serviceable. EASE-OF-USE Interchangeable components and one of the industry s widest array of parts. Rotatable goose necks provide easy access to awkward joint locations. Can be connected to virtually any feeder in the industry. PEACE-OF-MIND Ready-Paks EXPRESS MIG Gun START WELDING......STOP TINKERING GRAB THE Lightweight, Quick and Agile All The Muscle Without the! The Pro s Preferred MIG Gun 400 amp, Short Neck, 5 ft. Length Heavy Duty Expendable Parts IN THE 400 AMP MAGNUM READY-PAKS Engineered to integrate the best features of your welding machine and wire. Supported by the industry s largest hands-on sales force. Don t be undergunned! 400 AMP EXPRESS GUN READY-PAKS 5 ft. (4.5m) Gun Cable Length. Gun Connector Wire Lincoln Miller Tweco Diameter Adapted.035"-.045" K54-3 K54- K54-5 (0.6mm-.mm) (Includes K466- (Includes K466-3 (Includes K466- Connector) Connector) Connector) 4.05"-/6" K54-4 K54- K54-6 (.3mm-.6mm) (Includes K466-8 (Includes K466-3 (Includes K466- Connector) Connector) Connector)

25 STEP Select a Gun for Your Application amps With a longer gooseneck and a higher copper strand count cable than the 300, the 400 gun is built for operator comfort when welding with the greater heat levels generated by higher amperage applications. Select the 400 for most.045,.05 or /6 MIG, UltraCore or Metalshield (gasshielded) operations. GUN Standard Magnum Guns (400 amps) CABLE LENGTH 0' (3.0m) ' (3.6m) 5' (4.5m) 0' (6.m) WIRE DIAMETER (0.6mm 0.9mm) GUN CONNECTOR GUN CONNECTOR GUN CONNECTOR Open- End K47- K47-7 K47- K47-0 Fast- Mate K479- K479-7 K479- Gun Package K47- WIRE DIAMETER.05 /6 (.3mm.6mm) Open- End 5' (4.5m) K86- K47-8 K47-4 K47- Fast- Mate K479-4 Gun Package K47- WIRE DIAMETER /6 5/64 (.6mm.0mm) Open- End K47-6 Fast- Mate K479-6 Gun Package K47-3 5' (7.6m) K47-3 K47-4 K47-5 Standard Dual Schedule 5' (4.5m) 5' (7.6m) K574- () K574-4 () K575- () K574- () K575- () Dual Proceedure 5' (4.5m) 5' (7.6m) K7- K7-3 K73- K73-3 0' (3.0m) K54- Dual Schedule 5' (4.5m) K54-3 Short Neck 5' (4.5m) K54- K54-5' (4.5m) K54-3 K54-4 5' (4.5m) K54-5 K54-6 Dual Procedure Included Parts Contact Tip.035: KP4-35 (KP00-).045: KP4-45 (KP00-) K : KP4H-35 K : KP4H-45.05: KP4-5 (KP00-3) /6: KP4-6 (KP00-4) K54-.05: KP4H-5 K54-/6: KP4H-6 /6: KP4-6 (KP00-4) 5/64: KP4-564 (KP00-5) Short Neck Gas Diffuser KP54A (KP04-) KP54A (KP04-) KP54A (KP04-) Gas KP4A-6 (KP93-) KP4A-6 (KP93-) K54: KP3-6 K54: KP3-6 KP4A-6 (KP93-) Optional Feature Gas Tube Kit Fast Connect Gas Tube Kit provides connection to Lincoln wire feeders. Order K48 Insulator Cable Liner Gun Tube (60º) KP34A (KP03-) KP34A (KP03-) K54: N/A K54: N/A 0', ', 5': KP ', 5': KP ', ', 5': KP ', 5': KP KP98- KP98- KP98- Short Neck: KP98- Short Neck: KP98- Short Neck: KP98- Wire Feeder Connector: - Open-End: Feeder end of the gun is open. A separate Gun Connector Kit is required. (See Gun Connector Kit Section). - Fast-Mate : Also known as Euro-Connect. Gun Packages: - K47-x: Includes K466- Tweco Adapted Gun Connector Kit. - K86-: Includes K466-, LN-5 Gun Connector Kit - K54-, : Includes K466-3 Miller Gun Connector Kit - K54-3: Includes K466- Lincoln LN Series Gun Connector Kit (up to.05"/.4mm diameter) - K54-4: Includes K466-8 Lincoln LN Series Gun Connector Kit (/6"/.6mm & larger diameter) - K54-5, 6: Includes K466- Tweco Adapted Gun Connector Kit Gun Type: - Both Dual Schedule and Dual Procedure allow the operator to change procedures at the gun. The Dual Schedule gun uses the trigger as the control and the Dual Procedure gun has a separate switch on top of the gun. () Made to order-contact district office KP34A (KP03-) 0', ', 5': KP ', 5': KP

26 STEP 3 Choose a Gun Feeder Connector Gun Connectors (400 amps) MFG. WIRE FEEDER MODEL CONNECTOR KITS FOR STANDARD GUNS FASTMATE ADAPTER KITS FOR FM GUNS Single Procedure Dual Procedure/ Dual Schedule Single Procedure Dual Procedure/ Dual Schedule LN-7 Series, LN-74, LN-8, LN-9 Series LN-5 (Up to.05" (.4 mm) Wire) K466- K489- LN-7 Series, LN-74, LN-8, LN-9 Series LN-5 (/6" (.6 mm) & Larger Wire) K466-8 K489- Lincoln LN-9 with K39 Dual Procedure Kit LF-7, LF-74 Series K466-0 See note K573- Power Feed 0M, LN-0, DH-0, STT-0 LN-5, Power Feed 5M K466-0 K466-0 K489-7 K489-7 Power MIG Series & Wire-Matic TM Series K466-6 K489-8 Tweco Adapted No., 3 & 4 Guns K466- K489-4 Miller Intellimatic, Side Kick, D-5A Porto-MIG, Millermatic 30, 300 & 35 (new) S-4GL, S-5A & S-54A Swing Arc -Dual & Single (new), S- S-3S, 5D, 54D & 54E, 60 & 70 Series K466-3 K489-3 Hobart Dualmatic 7/70, H3S, H4S & H6S Mega-Conds 7, 44, 45, 70, 70S 000 Series, 7 Hefty K466-4 K466-7 K489-5 K489-5 ESAB Digamig, EH, 5 &, SEH-4 & 5 SWM & B,, 3, 3, 4, 5, 6, 35 VAM K466-5 Gun Connector Kits are Included with FM Guns NOTE : LN-9 with K39 Dual Procedure Kit requires K466-8 Gun Connector Kit and K686-3 Adapter Cable for Magnum 400 Dual Procedure Gun Included Parts K466- K466- K466-3 K466-4 K466-5 K466-6 K466-7 K466-8 K466-0 Connector Assembly S8645 (a) T (b) S8653 (a) S976 (b) S9760 (a) S976 (b) KP009-X (c) S9763 (a) S9765 (b) KP009-X (c) S0044 S8653 S8653 S8645- S8653 Control Cable M5608 M635 M638 M650 M635 M5608 M Fittings T (a) T (b) T (c) T (a) T (b) T (c) T T T Connector Tools T563-4 (a) S8845 (b) T563-4 (a) S8845 (b) T563-4 (a) S8845 (b) T563-4 (a) S8845 (b) T563-4 S8845 T563-4 S8845 T563-4 (a) S8845 (B) T563-4 S8845 T563-4 S8845 6

27 Gun Connector Included Parts amps 3a b a 4b 3c 3b a b 4b K466- K466-3c 3a a 4b c b K466-3 K466-4 a 4b 3b b c 4b 4b K466-5 K466-6 b 3a 4b K466-7 K b 3b 3c 4b K466-0 K489-,, 3, 4, 5, 7, 8 7

28 STEP 4 Choose Your Consumables Contact Tips (400 amps) TIP QTY. WIRE DIAMETER.05" (0.6mm).030" (0.8mm).035" (0.9mm).040" (.0mm).045" (.mm) Standard Duty 0 KP4-5 KP00-6B KP4-5-B00 KP00-6B KP4-30 KP00-7B KP4-30-B00 KP00-7B KP4-35 KP00-B KP4-35-B00 KP00-B KP4-40 KP00-8B KP4-40-B00 KP00-8B KP4-45 KP00-B KP4-45-B00 KP00-B Heavy Duty 0 KP4H-35 KP0-B KP4H-35-B00 KP0-B KP4H-40 KP0-6B KP4H-40-B00 KP0-6B KP4H-45 KP0-B KP4H-45-B00 KP0-B Standard Duty Tapered 0 KP4T-5 KP0-5B KP4T-5-B00 KP0-5B KP4T-30 KP0-6B KP4T-30-B00 KP0-6B KP4T-35 KP0-B KP4T-35-B00 KP0-B KP4T-40 KP0-7B KP4T-40-B00 KP0-7B KP4T-45 KP0-B KP4T-45-B00 KP0-B Notched (Alum.) 0 KP00-3B () KP00-4B () Heavy Duty 0 = Qty. in Pack = Qty. of 00 () Recommended for aluminum wire welding Contact Tips (400 amps) Continued TIP QTY. WIRE DIAMETER Tapered 3/64" (.mm) 3/64A" (.mm).05" (.3mm) /6" (.6mm) /6"A (.6mm) 5/64" (.0mm) Standard Duty 0 KP4A-364 () KP00-9B KP4A-364-B00 () KP00-9B KP4-5 KP00-3B KP4-5-B00 KP00-3B KP4-6 KP00-4B KP4-6-B00 KP00-4B KP4AH-6 () KP0-8B KP4-564 KP00-5B KP4-564-B00 KP00-5B Notched Heavy Duty 0 KP4AH-364 () KP0-7B KP4AH-364-B00 () KP0-7B KP4AH-364 () KP0-7B KP4AH-364-B00 () KP0-7B KP4H-5 KP0-3B KP4H-5-B00 KP0-3B KP4H-6 () KP0-4B KP4H-6-B00 KP0-4B KP4AH-6-B00 () KP0-8B KP4H-564 KP0-5B KP4H-564-B00 KP0-5B Tapered 0 KP4T-5 KP0-3B KP4T-6 KP0-4B KP4T-5-B00 KP0-3B KP4T-6-B00 KP0-4B Notched (Alum.) 0 KP00-5B () 0 = Qty. in Pack = Qty. of 00 () Recommended for aluminum wire welding 8

29 amps Gas /Insulator (400 amps) NOZZLE QTY. NOZZLE DIAMETER Adjustable Slip-on.38" (9.5mm).50" (.7mm).6" (5.9mm).75" (9.mm) Adjustable Slip-on () KP4A-50 KP93- KP4A-50-B5 KP93-B KP4A-6 KP93- KP4A-6-B5 KP93-B Recessed Slip-on Recessed Slip-on () KP4A-37-SS KP93-5 KP4A-37-SS-B5 KP93-5B KP4A-50-SS KP93-4 KP4A-50-SS-B5 KP93-4B KP4A-6-SS KP93-3 KP4A-6-SS-B5 KP93-3B Insulator for Adjustable Slip-on Adjustable Slip-on Insulator Assembly KP34A KP03- KP34A-B5 KP03-B KP34A KP03- KP34A-B5 KP03-B KP34A KP03- KP34A-B5 KP03-B KP34A KP03- KP34A-B5 KP03-B Coarse Thread Coarse Thread () Tip Recessed /8" (3.mm) KP4CT-6-S KP943- KP4CT-6-S-B5 KP943-B KP4CT-75-S KP943- KP4CT-75-S-B5 KP943-B Insulator for Coarse Thread Tip Recessed /4" (6.4mm) KP4CT-6-R KP943-3 KP4CT-6-R-B5 KP943-3B KP4CT-75-R KP943-4 KP4CT-75-R-B5 KP943-4B Insulator for Coarse Thread KP34CT KP946- KP34CT-B5 KP946-B KP34CT KP946- KP34CT-B5 KP946-B KP34CT KP946- KP34CT-B5 KP946-B KP34CT KP946- KP34CT-B5 KP946-B Fixed Tip Recessed Fixed s KP3-37 KP930- KP3-50 KP930- KP3-6 KP930-3 KP3-75 KP930-4 Tip Recessed KP3-37-B5 KP930-B KP3-50-B5 KP930-B KP3-6-B5 KP930-3B KP3-75-B5 KP930-4B Fixed Tip Tapered Tip Tapered KP3T-37 KP930-5 KP3T-37-B5 KP930-5B Fixed Heavy Duty Heavy Duty Tip Flush KP3-37F KP93- KP3-37F-B5 KP93-B KP3-50F KP93- KP3-50F-B5 KP93-B KP3H-6 KP954- KP3H-6-B5 KP954-B KP3-6F KP93-3 KP3-6F-B5 KP93-3B KP954- KP3-75F KP93-4 KP3-75F-B5 KP93-4B Fixed Tip Flush = Qty. in pack = Qty. of 5 () Requires KP34A, Insulator Assembly () Requires KP34CT, Insulator Assembly 9

30 STEP 4 Consumables Continued... Gas Diffuser (400 amps) Diffuser QTY. WIRE DIAMETER.05".030" ( mm).05" 5/64" (0.6.0mm) Gas Diffuser Assembly Gas Diffuser Assembly KP54A KP04- KP54A-B5 () KP04-B = Qty. in Pack = Qty. of 5 () Use KP4-5-5 liner with this diffuser when feeding.05"-.030" wire KP54A KP04- KP54A-B5 KP04-B Gun Tubes (400 amps) TUBE QTY. RATED (AMPS) º Gun Tube 45º 0 KP99- KP99-60º 0 KP98- KP98-60º Gun Tube 8º 0 KP94-8º Gun Tube 0 = Qty. in pack = N/A NOTE: 300 & 400 amp gun tubes can be used with 00 amp guns. Use corresponding amperage gas diffuser, nozzle, and nozzle insulator. 30

31 amps Cable Liner (400 amps) LINER QTY. DIAMETER.05".030" (0.6.8 mm).035".045" (0.9. mm).035" 3/64" () (0.9. mm) 5' Length (trim to fit for) - 0' - - ' - - 5' - KP4-5-5 (3) KP934- KP4-5-5-B0 KP934-B KP KP933- KP B0 KP933-B KP44N KP955- KP44N B0 KP955-B 6' Length (trim to fit for) - 5' - or less KP KP936- KP B0 KP936-B Cable Liner (400 amps) Continued Cable Liner LINER QTY. DIAMETER.05" /6" (.3.6 mm) /6" 5/64" (.6.0 mm) Aluminum /6" () (.6 mm) 5' Length (trim to fit for) - 0' - - ' - - 5' - KP KP933- KP B0 KP933-B KP () KP933-3 KP B0 KP933-3B KP44N-6-5 KP955-6' Length (trim to fit for) - 5' - or less KP KP936- KP B0 KP936-B KP KP936-3 KP B0 KP936-3B = Qty. in Pack = Qty. of 0 () A KP04- Gas Diffuser is required when using a KP Cable Liner in a non-magnum gun. () Recommended for aluminum wire welding. Recommended maximum cable length is 0 ft. (3.0m). (3) Requires KP54A Gas Diffuser. 3

32 Amperage Rating 60% Duty Cycle CO Shielding Gas 550 A Wire Diameter Range.05 - /8 (.3 mm - 3. mm) Net Weight -3 lbs. ( kg) 3

33 STEP Select a Gun for Your Application & 600 amps Choose our 550 gun equipped with 500 or 600 amp consumables for high amperage, large wire diameter welding, including up to.05 and.06 MIG or 3/3 /8 Outershield or UltraCore (gas-shielded flux-cored) applications. Magnum 550 Gun (500 & 600 amps) GUN CABLE WIRE DIAMETER WIRE DIAMETER LENGTH (0.9mm.mm).05 /6 (.3mm.6mm) WIRE DIAMETER 5/64 3/3 (.0mm.4mm) GUN CONNECTOR GUN CONNECTOR GUN CONNECTOR 600A Open-End 600A Open-End 500A Open-End 600A Open-End 500A Open-End 0' (3.0m) K598-5 Standard ' (3.6m) 5' (4.5m) K598-6 K598-7 K598-6 K598- K ' (7.5m) K598-4 Included Parts Contact Tip.035: KP6S-35 (KP054-).045: KP6S-45 (KP : KP6S-5 (KP054-3) /6: KP6S-6 (KP054-4).05: KP5H-5 /6: KP5H-6 5/64: KP6S-564 3/3: KP5S-33 5/64":KP /3":KP056-6 Gas Diffuser KP057- KP56S-SW (KP057-) KP55S-SW (KP058-) KP56S-H (KP057-) KP5H-33 (KP058-) Coarse Thread Gas M ID.REC M ID.REC KP5CT-6 (KP944-).65ID.REC M ID.REC KP5-75 (KP944-).750ID.REC Insulator KP36CT (KP946-3) KP36CT (KP946-3) KP35CT (KP946-) KP36CT (KP946-3) KP35CT (KP946-) Cable Liner 0', ', 5': KP ': KP ', ', 5': KP ': KP KP (KP950-3) KP45H-33-5 KP45H-33-5 Gun Tube 60º KP95- KP95- KP95-3 KP95- KP95-3 Wire Feeder Connector: - Open-End: Feeder end of the gun is open. A separate Gun Connector Kit is required. (See Gun Connector Kit Section). Optional Feature Magnum 550 Gun Hanger This rotatable hanger allows you to hang your gun out of harms way at your work station. : K60- Optional Feature Gas Tube Kit Fast Connect Gas Tube Kit provides connection to Lincoln wire feeders. Order K48 33

34 STEP 3 Choose a Gun Connector Magnum 550 (500 & 600 amps) Gun Connector/550 Model (500 & 600 amps) MFG. WIRE FEEDER MODEL CONNECTOR KITS FOR STANDARD GUNS Lincoln Tweco Adapted Miller Hobart LN-7 Series, LN-8, LN-9 Series (Up to.05" (.4 mm) Wire) LN-8, LN-9 Series, (/6" (.6 mm) & Larger Wire) Power Feed 0M, LN-0, DH-0, STT-0 No., 3 & 4 Guns Intellimatic, Side Kick, D-5A Porto-MIG, Millermatic 30, 300 & 35 (new) S-4GL, S-5A & S-54A Swing Arc -Dual & Single (new), S- S-3S, 5D, 54D & 54E, 60 & 70 Series Dualmatic 7/70, H3S, H4S & H6S Mega-Conds 7, 44, 45, 70, 70S 000 Series, 7 Hefty K63- K63-6 K63-7 K63- K63-3 K63-4 K63-5 Included Parts K63- K63- K63-3 K63-4 K63-5 K63-6 K63-7 Connector Assembly S8645- (a) T (b) S8653- S9760- (a) S976- (b) KP095-XX (c) S9763- (a) S976- (b) KP095-XX (c) S8653- (a) S S8653- Control Cable M5608 M635 M638 M5608 M Fittings T T T T (a) T (b) T (c) T (a) T (b) T (c) 4 Connector Tools T563-4 T563-4 T563-4 T563-4 T563-4 T563-4 T

35 Gun Connector Included Parts & 600 amps 3a b a 4 3b 3c 4 3 K63- K63-3c 3a 3c 4 c b a 4 3b c b K63-3 K63-4 3a a b 4 4 3b 3c K63-5 K K

36 STEP 4 Choose Your Consumables Magnum 550 (500 amps) Contact Tips/550 Model (500 amps) TIP QTY. WIRE DIAMETER.035" (0.9mm).045" (.mm) 3/64A" (.mm).05" (.3mm) /6" (.6mm) Flux- Cored, Heavy Duty 0 KP5HFC-35 KP055-B KP5HFC-45 KP055-B KP5HFC-5 KP055-3B KP5HFC-6 KP055-4B Solid Wire, Heavy Duty 0 KP5H-35 KP056-B KP5H-45 KP056-B KP5AH-364 KP056-9B KP5H-5 KP056-3B KP5H-6 KP056-4B 0 = Qty. in pack = N/A Contact Tips/550 Model (500 amps) Continued Heavy Duty TIP QTY. WIRE DIAMETER /6A" (.6mm) 5/64" (.0mm) 3/3" (.4mm) 7/64" (.8mm) /8" (3.mm) Flux- Cored, Heavy Duty 0 KP5HFC-564 KP055-5B KP5HFC-33 KP055-6B KP5HFC-764 KP055-7B KP5HFC-8 KP055-8B Solid Wire, Heavy Duty 0 KP5AH-6 KP056-0B KP5H-564 KP056-5B KP5H-33 KP056-6B KP5H-764 KP056-7B KP5H-8 KP056-8B 0 = Qty. in pack = N/A 36

37 amps Gas Diffuser/550 Model (500 amps) Diffuser QTY. WIRE DIAMETER Standard.035" /6" (0.9.6mm) /6" 5/64" (.6.0mm) 3/3" /8" (.4 3.mm) Standard KP55SW KP058- KP55SW-B0 KP058-B KP55 KP058- KP55-B0 KP058-B KP55H KP058-3 KP55H-B0 KP058-3B Tip Recessed 3/3 (.4mm) Tip Recessed 3/3" (.4mm) KP55S-SWL () KP058-6 Tip Recessed KP55S-HL () KP058-7 Tip Recessed 3/6 (4.8mm) 3/6" (4.8mm) Tip Recessed 5/8 (5.9mm) Tip Recessed 5/8" (5.9mm) = Qty. in Pack = Qty. of 0 KP55S-SW () KP058-4 () Allows the use of 600 amp KP6 Contact Tips in a 500 amp gun. KP55S-H () KP058-5 Gas s/insulators/550 Model (500 amps) / Insulator QTY. NOZZLE DIAMETER.6" (5.6mm).75" (9.mm) PartNumber Coarse Thread Coarse Thread () KP5CT-6 () KP944- KP5CT-6-B5 () KP944-B KP5CT-75 () KP944- KP5CT-75-B5 () KP944-B Insulator for Coarse Thread Insulator for Coarse Thread = Qty. in Pack = Qty. of 5 KP35CT KP946- KP35CT-B5 KP946-B () Requires KP35CT, Coarse Thread Insulator Assembly. KP35CT KP946- KP35CT-B5 KP946-B 37

38 STEP 4 Consumables Continued... Gun Tubes/550 Model (500 amps) 60º GUN TUBE QTY. RATED (AMPS) º Gun Tube 5º Bend 5º bend Radius 0 KP = Qty. in pack = N/A Cable Liner/550 Model (500 amps) LINER QTY. DIAMETER.035".045" (0.9. mm) Aluminum.035" 3/64" () (0.9. mm).05" /6" (.3.6 mm) Aluminum /6" () (.6 mm) 5/64" 3/3" (.0.4 mm) 7/64" /8" (.8 3. mm) Cable Liner 5' Length (trim to fit for) - 0' - - ' - - 5' - KP KP950- KP B0 KP950-B KP45N KP950-7 KP45N B0 KP950-7B KP KP950-3 KP B0 KP950-3B KP45N-6-5 KP950-8 KP45N-6-5-B0 KP950-8B KP45H-33-5 KP950-5 KP45H-33-5-B0 KP950-5B KP KP950-6 KP B0 KP950-6B 5' Length (trim to fit for) - 5' - or less KP KP950- KP B0 KP950-B KP KP950-4 KP B0 KP950-4B = Qty. in Pack = Qty. of 0 () For use with aluminum wire. Recommended maximum cable length is 0 ft. (3.0m) 38

39 STEP 4 Choose Your Consumables Magnum 550 (600 amps) amps Contact Tips (600 amps) TIP QTY. WIRE DIAMETER.035" (0.9mm).045" (.mm) 3/64A" (.mm).05" (.3mm) /6" (.6mm) Heavy Duty 0 KP6S-35 KP054--B KP6S-45 KP054-B KP6AS-364 () KP054-9-B KP6S-5 KP054-3B KP6S-6 KP054-4B KP6S-35-B00 KP054-B KP6S-45-B00 KP054-B KP6AS-364-B00 () KP054-9B KP6S-5-B00 KP054-3B KP6S-6-B00 KP054-4B Contact Tips (600 amps) Continued Heavy Duty TIP QTY. WIRE DIAMETER /6A" () (.6mm) 5/64" (.0mm) 3/3" (.4mm) 7/64" (.8mm) /8" (3.mm) Heavy Duty 0 KP6AS-6 () KP054-0B KP6S-564 KP054-5B KP6S-33 KP054-6B KP6S-764 KP054-7B KP6S-8 KP054-8B KP6AS-6-B00 () KP054-0B KP6S-564-B00 KP054-5B KP6S-33-B00 KP054-6B KP6S-764-B00 KP054-7B KP6S-8-B00 KP054-8B 0 = Qty. in pack = Qty. of 0 () Recommended for aluminum wire welding Coarse Thread Tip Recessed /8 Gas /Insulator (600 amps) NOZZLE QTY. NOZZLE DIAMETER.6" (5.9mm).75" (9.mm).88" (.4mm) Coarse Thread Tip Recessed /4 Coarse Thread Tip Recessed /8" (3.mm) KP6CT-6 () KP945- KP6CT-6-B5 () KP945-B KP6CT-75 () KP945- KP6CT-75-B5 () KP945-B Insulator for Coarse Thread Tip Recessed /4" (6.4mm) Insulator for Coarse Thread KP6CT-6-R () KP945-3 KP36CT KP946-3 KP36CT-B5 KP946-3B KP6CT-75-R () KP945-4 KP6CT-75-R-B5 () KP945-4B KP36CT KP946-3 KP36CT-B5 KP946-3B KP36CT KP946-3 KP36CT-B5 KP946-3B Self Insulated Gas /8 Self- Insulated Gas Tip Recessed /8" (3.mm) KP949-4 KP949-5 KP949-6 Self Insulated Gas /4 Tip Recessed /4" (6.4mm) KP6I-6 KP949- KP6I-6-B5 KP949-B KP6I-75 KP949- KP6I-75-B5 KP949-B KP6I-87 KP949-3 KP6I-87-B5 KP949-3B = Qty. in pack = Qty. of 5 () Requires KP36CT, Coarse Thread Insulator Assembly 39

40 STEP 4 Consumables Continued... Gas Diffuser (600 amps) Diffuser QTY. WIRE DIAMETER.035./6" (0.9.6mm) 5/64./8" (.0 3.mm) Gas Diffuser Assembly KP56S-SW KP057- KP56S-SW-B0 KP057-B KP56S-H KP057- KP56S-H-B0 KP057-B Gas Diffuser Assembly 0 = Qty. in Pack = Qty. of 0 Gun Tubes (600 amps) 60º GUN TUBE QTY. RATED (AMPS) º Gun Tube 3º Bend 3º Bend Radius KP95-60º Gun Tube 5º Bend 5º Bend Radius KP95- = Qty. in pack = N/A Cable Liner (600 amps) LINER QTY. DIAMETER.035".045" (0.9. mm) Aluminum.035" 3/64" () (0.9. mm).05" /6" (.3.6 mm) Aluminum /6" () (.6 mm) 5/64" 3/3" (.0.4 mm) 7/64" /8" (.8 3. mm) Cable Liner 5' Length (trim to fit for) - 0' - - ' - - 5' - KP KP950- KP B0 KP950-B KP45N KP950-7 KP45N B0 KP950-7B KP KP950-3 KP B0 KP950-3B KP45N-6-5 KP950-8 KP45N-6-5-B0 KP950-8B KP45H-33-5 KP950-5 KP45H-33-5-B0 KP950-5B KP KP950-6 KP B0 KP950-6B 5' Length (trim to fit for) - 5' - or less KP KP950- KP B0 KP950-B KP KP950-4 KP B0 KP950-4B = Qty. in Pack = Qty. of 0 () For use with aluminum wire welding. Recommended maximum cable length is 0 ft. (3.0m) 40

41 4

42 Amperage Rating 60% Duty Cycle CO Shielding Gas 00 A Wire Diameter Range (0.6 mm -. mm) Net Weight 9 - lbs. ( kg) 4

43 STEP Select a Gun for your application 00L 00 amps Extremely small, lightweight gun that's great for most home, farm and small shop projects, auto-body work and light maintenance or repair applications. Standard equipment on current Lincoln SP-35T and SP-75T, Power MIG 40T, 40C, 80T and 80C. Includes gun connector. Magnum Guns (00 amps) GUN CABLE LENGTH WIRE DIAMETER (0.6mm 0.9mm) (0.9mm.mm) MIG (GMAW) 0' (3.0m) K530-5 K530-6 MIG Innershield (FCAW) 0' (3.0m) K530-3 Included Parts Contact Tip.05: KP-5 (KP039-B).035: KP-35 (KP039-3B) Gas Diffuser KP35-50 (KP040-) N/A Gas KPT-37 (KP94-) Gasless: KP939- Innershield Insulator N/A N/A Cable Liner KP937-3 KP (KP937-) Gun Tube 60º KP038- KP038-43

44 STEP 3 Choose Your Consumables Contact Tips (00 amps) TIP QTY. WIRE DIAMETER.05" (0.6mm).030" (0.8mm).035" (0.9mm) Aluminum.035" (0.9mm).045" (.mm) Standard Duty Standard Duty 0 KP-5 KP039-B KP-5-B00 KP039-B KP-30 KP039-B KP-30-B00 KP039-B KP-35 KP039-3B KP-35-B00 KP039-3B KP078-B KP078-B KP078-B KP078-B KP-45 KP039-4B KP-45-B00 KP039-4B Tapered 0 KPT-3 KP05-B KPT-30 KP05-B KPT-35 KP05-3B KPT-45 KP05-4B Tapered 0 = Qty. in Pack = Qty. of 00 Gas Diffuser (00 amps) Diffuser QTY. WIRE DIAMETER.05".045" (0.6.mm) Gas Diffuser Assembly Gas Diffuser Assembly = Qty. in Pack N/A KP35-50 KP040- Gas /Insulator (00 amps) NOZZLE QTY. NOZZLE DIAMETER.37" (9.4mm).50" (.7mm).65" (5.9mm) Fixed Gas KP-50-F KP938- Fixed Gas Tip Flush Tip Recessed KPT-37 KP94- KPT-50 KP94- KPT-6 KP94-3 Gasless Gasless KP Spot Spot = Qty. in pack = N/A KP-6-FAS KP956-

45 00L 00 amps Cable Liner (00 amps) LINER QTY. DIAMETER.05".035" ( mm) Aluminum.035"() (0.9mm).035".045" (0.9. mm) Cable Liner 5' Length (trim to fit for) - 0' - - ' - - 5' - KP937-3 KP937-3B KP959- () KP KP937- KP B0 KP937-B = Qty. in Pack = Qty. of 0 () Recommended for aluminum wire welding. Recommended maximum cable length for aluminum is 0 ft. (3.0m). 45

46 Amperage Rating 60% Duty Cycle CO Shielding Gas 50 A Wire Diameter Range (0.6 mm -. mm) Net Weight 8 lbs. (3.6 kg) 46

47 STEP Select a Gun for your application 50L 50 amps Recommended for medium duty job shop and production applications. Standard equipment on the current Lincoln Power MIG 5 and Power MIG 55C wire feeder/welders. Includes gun connector. Magnum Guns (50 amps) GUN CABLE LENGTH WIRE DIAMETER (0.9mm.mm) 50L 0' (3.0m) 50L Adjustable Gas Adjustable Gas Fixed Gas 5' (4.5m) ' (3.6m) K533-3 K SP Fixed Gas.5' (3.8m) K54-5 K54-5 Included Parts Contact Tip Gas Diffuser Gas Insulator Cable Liner Gun Tube (60º).035: KP4-35 (KP00-) KP5FN (KP06-3) Adjustable: KP-50 (KP935-) Fixed: KP3-50F (KP93-) Adjustable: KP3 (KP05-) Fixed: N/A KP (KP934-) KP05-47

48 STEP 3 Choose Your Consumables Contact Tips (50 amps) TIP QTY. WIRE DIAMETER Standard Duty Standard Duty 0.05" (0.6mm) KP4-5 KP00-6B KP4-5-B00 KP00-6B.030" (0.8mm) KP4-30 KP00-7B KP4-30-B00 KP00-7B.035" (0.9mm) KP4-35 KP00-B KP4-35-B00 KP00-B.040" (.0mm) KP4-40 KP00-8B KP4-40-B00 KP00-8B.045" (.mm) KP4-45 KP00-B KP4-45-B00 KP00-B Aluminum 3/64" (.mm) KP4A-364 () KP00-9B KP4A-364-B00 KP00-9B Heavy Duty Heavy Duty 0 KP4H-35 KP0-B KP4H-35-B00 KP0-B KP4H-40 KP0-6B KP4H-40-B00 KP0-6B KP4H-45 KP0-B KP4H-45-B00 KP0-B KP4AH-364 () KP0-7B KP4AH-364-B00 KP0-7B Tapered 0 KP4T-5 KP0-5B KP4T-30 KP0-6B KP4T-35 KP0-B KP4T-40 KP0-7B KP4T-45 KP0-B Tapered KP4T-5-B00 KP0-5B KP4T-30-B00 KP0-6B KP4T-35-B00 KP0-B KP4T-40-B00 KP0-7B KP4T-45-B00 KP0-B Notched 0 KP00-3B () KP00-4B () KP00-5B () Notched 0 = Qty. in Pack = Qty. of 00 () Recommended for aluminum wire welding Gas /Insulator (50 amps) NOZZLE QTY. NOZZLE DIAMETER.38" (9.5mm).50" (.7mm).6" (5.9mm) Adjustable Slip-on Adjustable Slip-on () KP-37 KP935-3 KP-37-B5 KP935-3B KP-50 KP935- KP-50-B5 KP935-B KP-6 KP935- KP-6-B5 KP935-B Insulator for Adjustable Slip-on Insulator for Adj. Slip-on KP3 KP05- KP3-B5 KP05-B KP3 KP05- KP3-B5 KP05-B KP3 KP05- KP3-B5 KP05-B Gassless Spot Gasless Spot = Qty. in pack = Qty. OF 5 KP947- KP-6-FAS KP956- KP947- KP-6-FAS KP956- () Requires KP3 (KP05-), Insulator Assembly KP947- KP-6-FAS KP956-48

49 50L 50 amps Gas Diffuser (50 amps) Diffuser QTY. WIRE DIAMETER " ( mm) " (.09.mm) " (0.6.mm) Adjustable Slip-on Adjustable Slip-on KP5-5 KP06- KP5-5-B5 KP06-B KP5 KP06- KP5-B5 KP06-B For Fixed s KP05- KP5PN KP06-3 KP5FN KP06-3 KP5FN-B5 KP06-3B Fixed Specialty KP05- KP06-3 KP05- () KP05-B Specialty = Qty. in Pack = Qty. of 5 () Permits use of 00 amp Contact Tips and s with Magnum 50L Gun Tube Gun Tubes (50 amps) TUBE QTY. RATED (AMPS) 50 45º Gun Tube 45º KP04-60º Hard Cover 60º Hard Cover 80º Rubber Cover KP05- KP- 8º Rubber Cover = Qty. in pack = N/A NOTE: 300 & 400 amp gun tubes can be used with 00 amp guns. Use corresponding amperage gas diffuser, nozzle, and nozzle insulator. 49

50 STEP 3 Consumables Continued... Cable Liner (50 amps) LINER QTY. DIAMETER.05".030" ( mm).030".035" ( mm).035".045" (0.9. mm) Aluminum.035".3/64"() (0.9. mm) Cable Liner 5' Length (trim to fit for) - 0' - - ' - - 5' - KP4-5-5 KP934- KP4-5-5-B0 KP934-B KP KP934-3 KP B0 KP934-3B KP KP934- KP B0 KP934-B KP44N () KP955- KP44N B0 KP955-B = Qty. in Pack = Qty. of 0 () Recommended for Aluminum wire welding. Recommended maximum cable length for aluminum is 0 ft. (3.0m). 50

51 Gun History Reference Recommended Replacement Guns MACHINE GUN PART NUMBER Commercial/Light Industrial Wire Feed Welders Power MIG 40C/40T Magnum 00L Power MIG 80C/80T Magnum 00L Power MIG 00 Magnum 50L Power MIG 5 Magnum 50L Power MIG 55 Magnum 50L Power MIG 55C Magnum 50L Power MIG 300 Magnum 300 Power MIG 350MP Magnum 300 SP-00 Magnum 00L SP-00-l Magnum 00L SP-00-T Magnum 00L SP-5 Plus Magnum 00L SP-30-T Magnum 00L SP-35 Plus Magnum 00L SP-35T Magnum 00L SP-40-l Magnum 00L SP-50 Magnum SP-50 SP-70 Magnum 00L SP-70-l Magnum 00L SP-70T Magnum 00L SP-75 Plus Magnum 00L SP-75T Magnum 00L SP-00 Magnum 00 SP-50 Magnum 50SP SP-55 Magnum 50SP Wirematic 50 Magnum 50L Wirematic 55 Magnum 50L Retail Wire Feed Welders Handy Core Non-Magnum Handy MIG (Early Design) Non-Magnum Handy Core (Current Design) Non-Magnum Handy Core 00 Non-Magnum Handy Core 70i Magnum 00L MIG Pak 0 Magnum 00L MIG Pak 5 Magnum 00L MIG Pak HD Non-Magnum Pro 00 Magnum 00L Pro 55 Magnum 00L Pro-Core 00 Magnum 00L Pro-MIG 35 Magnum 00L Pro-MIG 75 Magnum 50L Quick Weld Non-Magnum Weldmark 35 Plus Magnum 00L Weld-Pak 00 Magnum 00L Weld-Pak 00HD Magnum 00L Weld-Pak 5 Magnum 00L Weld-Pak 55 Magnum 00L Weld-Pak 300HD Magnum 00L Weld-Pak 5000HD Magnum 00L Weld-Pak HD Non-Magnum K530-6 K530-6 K533-7 K533-7 K533-7 K533-7 K470- K470- K530-5 K530-5 K530-5 K530-5 K530-5 K530-5 K530-5 K530-5 K879- K530-5 K530-5 K530-5 K530-5 K530-5 K497- K54-5 K54-5 K533-7 K533-7 S553 S535- S5695- S K530-5 K530-5 K530-5 S565- K530-5 K530-5 K530-3 K530-5 K54-5 S553- K530-5 K530-3 K530-3 K530-3 K530-3 K530-3 K530-3 S553-5

52 The Lincoln Electric Company 80 St. Clair Avenue Cleveland, Ohio P: F: CUSTOMER ASSISTANCE POLICY The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer s particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products. Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements. Subject to Change This information is accurate to the best of our knowledge at the time of printing. Please refer to for any updated information. Magnum E.0 3/07

Magnum 100L and 250L are 40% duty cycle. WHAT S INCLUDED. Contact Tip Gas Diffuser Gas Nozzle Insulator Cable Liner Gun Tube (60 ) GUN REQUIRES

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