BERGES variable drive units...
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- Felicity Townsend
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1 BERGES variable drive units a universal product range to cover the whole spectrum of drive engineering applications! The product range: - Double pulley drives RF b for wide V-belts up to 160 kw - Double pulley drives RD b for wide V-belts up to 160 kw - Double pulley drives KRM, RF for standard V-belts up to 5,5 kw - Single pulley drives FsB for wide V-belts up to 55 kw - Single pulley drives KM, FS for standard V-belts up to 5,5 kw - Assembly units RGAE for mounting motors and reduction gears - - up to 160 kw - Assembly units RGAE with two-bearing shaft on output side - - up to 160 kw System and quality characteristics: Short, space-saving symmetrical design Precise plastic-coated round guides Pressure springs with optimum characteristic for a favorable power ratio over the whole speed range Integrated torque-dependent control cam (RD b) Low mass moment of inertia thanks to the use of pulley sheaves made of highly wearresistant special aluminium alloy Alternative designs for wide and standard V-belts Suitable for U and Z designs Maintenance free On the following pages, you will find a quick-reference insight of the main performance data and the most important dimensions of the individual variable pulley types. These are shown together with the various adjustment possibilities. Numerous other applicationspecific designs are available as standard. BERGES variable pulley systems also combined with other drive elements are your guarantee of maximum functional and operational reliability thanks to their fully-developed design and highest quality materials and workmanship.
2 Double pulley drive for wide V-belts RF b P1 max. = 160 kw A mechanical variable pulley Rb. mounted on the driving shaft (motor shaft) and a spring-loaded variable pulley Fb,mounted on the driven shaft* form a variable pulley set with constant center distance RF b. Also suitable for reversing operation. Optimum pressure spring characteristics in the spring-loaded variable pulley guarantee a favourable power ratio over the whole speed range. * Reverse arrangement possible on request. RF b: Type Speed range Motor kw n max. n min. P max. P min. D1 L D2 dmax. Wide V-belt RF 080 b 1: 5, , ,33 0, 91, ,4 14 x 6 RF 100 b 1: 5, , ,35 0, x 7 RF 130 b 1: 7, , ,35 0, x 7 RF 190 b 1:10, , ,35 0, x 8 RF 150 b 1: 6, , ,7 0, x 8 RF 190 b 1: 9, , ,7 0, x 8 RF 196 b 1: 8, , ,6 1, x 10 RF 235 b 1:10, , ,6 1, x 10 RF 210 b 1: 7, , ,7 1, x 10 RF 250 b 1: 7, , ,9 2, x 12 RF 280 b 1: 8, , ,5 4, x 15 RF 300 b 1: 7, , ,8 6, x 16 RF 350 b 1: 7, , ,0 10, x 18 RF 375 b 1: 5, , ,5 16, x 23 RF 400 b 1: 5, , ,5 16, x 23 RF 450 b 1: 4, , ,5 21, x 26 RF 500 b 1: 4, , ,0 36, x 26 RF 600 b 1: 3, , ,0 75, x 28 2
3 Double pulley drive for wide V-belts RD b P1 max = 160 kw This drive unit has a torquedependent control cam in addition to the pressure springs to absorb intermittent overloading or torque peaks. The output pulley operates as a spring pulley up to the nominal power. From this point, the integrated control cam makes the output pulley function like a rigid V-belt drive. Double pulley drives of the type RD b therefore offer a high level of protection against overloading. Not suitable for reversing operation. RD b: Type Speed range Motor kw n max. n min. P max. P min. D1 L1 D2 L2 dmax. C Standard V-belt RD 210 b 1:7, , ,7 1, x 10 RD 280 b 1:8, , ,5 4, ,5 55 x 15 RD 350 b 1:7, , ,0 10, x 18 RD 400 b 1:5, , ,5 16, x 23 RD 500 b 1:4, , ,0 36, x 26 RD 600 b 1:3, , ,0 75, x 28 3
4 Double pulley drive for standard V-belts KRM + RF P1 max. = 5,5 kw These drive units are designed for use with standard V-belts in special applications. The KRM type pulleys are designed as smooth pulleys and RF types with interlacing pulley sheaves. KRM: Type Speed range Motor kw n max. n min. P max. P min. D1 L1 D2 L2 dmax. Standard V-belt KRM :6, , ,33 0, x 6 KRM :6, , ,68 0, x 8 KRM127. 1:6, , ,0 0, x 11 RF: Type Speed range Motor kw n max. n min. P max. P min. D1 L1 D2 L2 dmax. Wide V-belt RF 100 1:5, , ,33 0, x 6 RF 150 1:6, , ,4 0, x 8 RF 210 1:8, , ,7 1, x 11 RF 280 1:8, , ,7 2, x 14 4
5 Speed adjustment controls for double pulley drives SV ZV HS The variable pulley and control device are mounted together centrally on the drive shaft. This arrangement has the advantage that there are no additional axial loads on the motor shaft bearing. The handwheels are optionally also available as scale wheels. SV: Size Type Adjustment Stroke x1 Adjustment Stroke x2 A SV1-10, (b) SV1 15,5 15, b SV1 18, SV2-13, (b) SV2 22,0 24, b SV2 24, b SV2 27, (b) SV2 30,6 37, b SV2 31, b SV3 36, (b) SV3 44,0 51, b SV3 40, b SV3 50,
6 ZV: Size Type Adjustment Stroke x1 Adjustment Stroke x2 A 375 b ZV , b ZV , b ZV 450/500 57, b ZV 450/500 59, b ZV ,5-610 Hs: Size Type Adjustment Stroke x1 Adjustment Stroke x2 A 100 b HS ,5 16, b HS , (b) HS ,0 24, b HS , b HS , (b) HS ,6 37, b HS , b HS , (b) HS ,0 50,5 387 x1 = Adjustment for wide V-belt, x2 = Adjustment for standard V-belt 6
7 Single pulley drive for wide V-belts Fsb P1 max. = 55 kw In this system, a spring pulley which opens on both sides (Fsb) is used in conjunction with a fixed driven pulley. Speed adjustment takes place by adjusting the center distance by way of the motor carriage or tilting base. The spring-loaded variable pulley is mounted on the drive shaft as standard. Reverse arrangement possible on request. Fsb: Type Speed range Motor kw P max. P min. D1 L dmax. Wide V-belt F 100 sb 1:2, ,75 0,66 0, x 7 F 130 sb 1:2, ,75 0,67 0, x 7 F 150 sb 1:2, ,5 1,35 0, x 8 F 190 sb 1:3, ,5 1,35 0, x 8 F 210 sb 1:2, ,0 2,7 1, x 10 F 235 sb 1:3, ,0 2,7 1, x 10 F 250 sb 1:3, ,0 3,6 1, x 12 F 280 sb 1:2, ,5 6,7 2, x 15 F 325 sb 1:2, ,0 9,9 3, x 18 F 350 sb 1:2, ,5 16,6 7, x 22 F 400 sb 1:2, ,0* 27,0 11, x 23 * P1max = 55 kw with spring pulley mounted on drive shaft 7
8 KM + Fs P1 max. = 5,5 kw A fixed driven pulley is required in each case for use with these single pulley drives for standard V-belts. The spring-loaded variable pulley can be opened either on one side (KM) as a smooth pulley or on both sides (Fs) as an interlacing type pulley. The spring loaded pulley is mounted on the drive shaft as standard. Reverse arrangement possible on request. KM: Type Speed range Motor kw P max. P min. D L dmax. Standard V-belt KM :2, ,18 0,16 0, x 6 KM :2, ,55 0,5 0, x 8 KM :2, ,75 0,67 0, x 11 Fs: Type Speed range Motor kw P max. P min. D L dmax. Standard V-belt F 100 s 1:2, ,37 0,33 0, x 6 F 150 s 1:2, ,1 1,0 0, x 8 F 210 s 1:2, ,0 2,8 0, x 11 F 280 s 1:2, ,5 5,0 1, x 14 8
9 Assembly units RGAE Assembly units of the type RGAE consisting of a housing, variable pulleys and wide V-belt are designed for mounting on motors and reduction gearboxes and possess connection dimensions in accordance with IEC. RGAE assembly units are additionally equipped with step or flange bearings and two-bearing shafts. They are suitable for use with any drive elements as well as for direct mounting of gearboxes with IEC connection. These assembly units are available complete with adjustment controls, motors and reduction gearboxes if required. RGAE: Type A B D H Power kw d1 Gear flange d2max. F G L d , (1)/160 (2) (3) , / , / , / , / / / , / / / / / / /
10 Assembly units RGAE 1 P1 max. = 0,37 kw RGAE 1 Motor size Type Power [kw] Nominal speed[rpm] RGAE Type Output power (max./min.)[kw] Output speed (max./min.)[1/min.] Belt R Speed range Weight [N] 71 B5 0, RGAE ,33/0, 3210/585 x 6 x 578 1:5,5 27 Assembly dimensions in mm RGAE-Type d1 e b s1 d2max. i h s2 n RGAE ,5 4 10
![/min.)[kw] Output speed (max./min.)[1/min.](/docs-images/41/22497077/images/page_10.jpg "] Belt R Speed range Weight [N] 71 B5 0,37 1370 RGAE 1-080 0,33/0, 3210/585 x 6 x 578")
11 Assembly units RGAE 2 P1 max. = 1,5 kw RGAE 2 Motor size Type Power [kw] Nominal speed[rpm] RGAE Type Output power (max./min.)[kw] Output speed (max./min.)[1/min.] Belt R Speed range Weight [N] 90 B5 1, B5 1, RGAE RGAE ,35/0, /595 1,35/0, / x 7 x x 7 x 783 1:5,5 65 1:7 65 Assembly dimensions in mm RGAE-Type d1 e b s1 d2max. i h s2 n RGAE RGAE
![)[kw] Output speed (max./min.)[1/min.](/docs-images/41/22497077/images/page_11.jpg "] Belt R Speed range Weight [N] 90 B5 1,5 1390 90 B5 1,5 1390 RGAE 2-100 RGAE 2-130 1,35/0,55 3260/595 1,35/0,53")
12 Assembly units RGAE 3 P1 max. = 4,0 kw RGAE 3 Motor size Type Power [kw] Nominal speed[rpm] 90 B5 1, B5 3, B5 3, B5 4, RGAE Type RGAE 3-190/1,5 RGAE RGAE 3-190/3,0 RGAE Motors 100 B14 B and 112 B14 B can also be mounted. Output power (max./min.)[kw] Output speed (max./min.)[1/min.] Belt R 1,35/0, /435 2,7/0,9 3595/555 2,7/0, /470 3,6/1,2 4040/ x 8 x x 8 x x 8 x x 10 x 1020 Speed range Weight [N] 1:10, : 6, : 9, : 8,0 140 Assembly dimensions in mm RGAE-Type d1 e b s1 d2max. i h s2 n RGAE 3-190/1, RGAE RGAE 3-190/3,0 RGAE
![Motors 100 B14 B and 112 B14 B can also be mounted. Output power (max./min.)[kw] Output speed (max./min.)[1/min.](/docs-images/41/22497077/images/page_12.jpg "] Belt R 1,35/0,75 4560/435 2,7/0,9 3595/555 2,7/0,85 4230/470 3,6/1,2 4040/505 28 x 8 x 996 28 x 8 x 938 28 x 8 x 988 33 x 10 x 1020 Speed range Weight [N] 1:10,5 125 1: 6,5 115 1: 9,0 125 1:")
13 Assembly units RGAE 4 P1 max. = 7,5 kw RGAE 4 Motor size Type Power [kw] Nominal speed[rpm] 112 B5 4, B5 7, Motor 132 B14 B can also be mounted. RGAE Type RGAE RGAE Output power (max./min.)[kw] Output speed (max./min.)[1/min.] 3,6/1,6 4610/439 6,7/1, /530 Belt R Speed range 37 x 10 x x 10 x 1167 Weight [N] 1:10, : 7,5 215 Assembly dimensions in mm RGAE-Type d1 e b s1 d2max. i h s2 n RGAE RGAE
![RGAE Type RGAE 4-235 RGAE 4-210 Output power (max./min.)[kw] Output speed (max./min.)[1/min.](/docs-images/41/22497077/images/page_13.jpg "] 3,6/1,6 4610/439 6,7/1,85 3970/530 Belt R Speed range 37 x 10 x 1180 37 x 10 x 1167 Weight [N] 1:10,5 220 1: 7,5 215 Assembly")
14 Assembly units RGAE 5 P1 max. = 15,0 kw RGAE 5 Motor size Type Power [kw] Nominal speed[rpm] 160 B B RGAE Type RGEA RGAE Output power (max./min.)[kw] Output speed (max./min.)[1/min.] 9,9/2,7 3970/530 13,5/4,1 4240/500 Belt R Speed range 47 x 12 x x 15 x 1475 Weight [N] 1:7, :8,5 450 Assembly dimensions in mm RGAE-Type d1 e b s1 dmax. i h s2 n RGAE RGAE ,5 8 14
![5-280 Output power (max./min.)[kw] Output speed (max./min.)[1/min.](/docs-images/41/22497077/images/page_14.jpg "] 9,9/2,7 3970/530 13,5/4,1 4240/500 Belt R Speed range 47 x 12 x 1383 55 x 15 x 1475 Weight [N] 1:7,5 380 1:8,5 450")
15 Assembly units RGAE 6 P1 max. = 30,0 kw RGAE 6 Motor size Type Power [kw] Nominal speed[rpm] 180 B5 18, B B RGAE Type RGAE RGAE RGAE Output power (max./min.)[kw] Output speed (max./min.)[1/min.] 16,6/6,1 3920/545 19,8/6,1 3920/545 27/ /540 Belt R Speed range 51 x 16 x x 16 x x 18 x 78 Weight [N] 1:7, :7, :7,4 750 Assembly dimensions in mm RGAE-Type d1 e b s1 d2max. i h s2 n RGAE RGAE ,
![6-300 RGAE 6-350 Output power (max./min.)[kw] Output speed (max./min.)[1/min.](/docs-images/41/22497077/images/page_15.jpg "] 16,6/6,1 3920/545 19,8/6,1 3920/545 27/10 4000/540 Belt R Speed range 51 x 16 x 1695 51 x 16 x 1695 72 x 18 x 78 Weight [N] 1:7,2 700")
16 Assembly units RGAE 7 P1 max. = 55,0 kw RGAE 7 Motor size Type Power [kw] Nominal speed [rpm] RGAE Type Output power (max./min.) [kw] Output speed (max./min.) [rpm] Belt R Speed range Weight [N] 225 B B B RGAE RGAE RGAE ,3/16,0 2760/520 40,5/16,0 2760/520 49,5/16,8 2575/ x 23 x x 23 x x 23 x :5,3 ~0,9 1:5,3 ~0,9 1:5,0 ~1,0 Assembly dimensions in mm RGAE-Type d1 e b s1 d2max. i h s2 n RGAE RGAE
![) [rpm] Belt R Speed range Weight [N] 225 B5 37 1475 225 B5 45 1475 250 B5 55 1475 RGAE 7-375 RGAE 7-375 RGAE 7-400 33,3/16,0 2760/520](/docs-images/41/22497077/images/page_16.jpg "40,5/16,0 2760/520 49,5/16,8 2575/515 83 x 23 x 2066 83 x 23 x 2066 83 x 23 x 2145 1:5,3 ~0,9 1:5,3 ~0,9 1:5,0 ~1,0 Assembly dimensions in")
17 Assembly units RGAE P1 max. = 160,0 kw RGAE 8 + RGAE 9 Motor size Type Power [kw] Nominal speed [rpm] RGAE Type Output power (max./min.) [kw] Output speed (max./min.) [rpm] Belt R Speed range Weight [N] 280 B B B B B RGAE RGAE RGAE RGAE RGAE ,5/21,2 2770/630 81,0/36,5 1992/498 99,0/36,5 1992/ / / / / x 26 x x 26 x x 26 x x 28 x x 28 x :4,4 ~2,3 1:4,0 ~2,5 1:4,0 ~2,5 1:3,0 ~3,0 1:3,0 ~3,0 Assembly dimensions in mm RGAE-Type d1 e b s1 d2max. i h s2 n RGAE RGAE 8-500/ RGAE 8-500/ RGAE 9-600/ RGAE 9-600/
![) [rpm] Belt R Speed range Weight [N] 280 B5 75 1480 280 B5 90 1480 315 B5 110 1480 315 B5 132 1480 315 B5 160 1480 RGAE 8-450 RGAE 8-500 RGAE 8-500 RGAE 9-600 RGAE 9-600 67,5/21,2 2770/630 81,0/36,5](/docs-images/41/22497077/images/page_17.jpg "1992/498 99,0/36,5 1992/498 119/75 1965/655 145/75 1965/655 83 x 26 x 2488 83 x 26 x 2675 83 x 26 x 2675 87 x 28 x 2790 87 x 28 x 2790 1:4,4 ~2,3 1:4,0 ~2,5 1:4,0 ~2,5 1:3,0 ~3,0 1:3,0 ~3,0 Assembly")
18 Speed adjustment controls for RGAE SS + WS + EFV The control devices SS and WS are also available with a scale handwheel, if required. The compact electric remote control EFV is additionally available with slip clutch and/or potentiometer for analog indication. In contrast to the otherwise normal chain wheel arrangement, there are no bending moments thanks to direct linear stroke adjustment. Speed indicators (analogous or digital) and tachometers available on request. EFV can also be used in conjunction with BERGES double pulley drives. SS: RGAE Adjustment control S RGAE SS 2/ RGAE SS 2/ RGAE SS 3/ RGAE SS 3/ RGAE SS 3/ RGAE SS 4/ RGAE SS 4/ RGAE SS 5/ RGAE SS 5/ RGAE SS 6/ RGAE SS 6/ RGAE SS RGAE SS RGAE SS RGAE SS RGAE * * * Please enquire 18
19 WS: RGAE Adjustment control S RGAE WS 2/ RGAE WS 2/ RGAE WS 3/ RGAE WS 3/ RGAE WS 3/ RGAE WS 4/ RGAE WS 4/ RGAE WS 5/ RGAE WS 5/ RGAE WS 6/ RGAE WS 6/ RGAE WS RGAE WS RGAE WS RGAE WS RGAE * * * Please enquire EFV: RGAE Adjustment control S T RGAE EFV-L 2/ RGAE EFV-L 2/ RGAE EFV-L 3/ RGAE EFV-L 3/ RGAE EFV-L 3/ RGAE EFV-L 4/ RGAE EFV-L 4/ RGAE EFV-L 5/ RGAE EFV-L 5/ RGAE EFV-L 6/ RGAE EFV-L 6/ RGAE EFV 2/ RGAE EFV 2/ RGAE EFV 2/ RGAE EFV 2/ RGAE * * * * Please enquire 19
20 Basic components with possibilities of systematic extension. 20
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