ISO 26262: Functional Safety in Automotive Industry Modular training course

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1 ISO 26262: Functional Safety in Automotive Industry Modular training course The goal of this modular training course is to introduce the students into functional safety in the automotive industry. The course material consists of modules and the students are free to select that one matches their demand. 1. Short Introduction into Standards and Directives The goal of this module is to give an overview about the legislations and laws in EU. The Requirement of this module is to be familiar with the Directives and Standards in EU. Legislation model in EU Directives in the process, machinery and automotive industry Standards in the process, machinery and automotive industry Connection between Directives and Standards How to interpret the connection of Directives and Standards 2. Hazard and Risk analysis and evaluation overview The goal of this module is to give an overview about the methods of Hazard and Risk analysis and to give an overview how to calculate the risk to be achieved. The Requirement of this module is to be familiar with the methods and procedures analysing the hazard, relating to operation of the devices/systems/components and to be familiar with the methods and procedures determining the risk level to be achieved. The module will introduce the students into In general: What is the difference between Hazard and Risk How to measure the Risk How to evaluate the Risk ALARP principle Methods and their standards (informative): Failure Mode and Effect Analysis (FMEA) methods, according EN standard Fault Tree Analysis (FTA) methods, according EN standard Reliability Block Diagram (RBS) methods, according EN standard Markov Analysis methods, according EN standard Hazard and Operability Study (HAZOP) methods, according IEC standard Target matrix Risk Graph Layer of protection Analysis (LOPA) S11S-29_Training_anyag_rev02.doc Page 1/6

2 3. Failures and state of components/systems The goal of this module is to give an overview about the failures and the state of device/systems/components generated by a failure. The Requirement of this module is to be familiar with the type of the failures, the cause of the failures and type of the state of the device/systems/components generated by a failure. Failure behaviour of device/systems/components Type of the failures State of the device/systems/components Connection between the failures and state Terms of ISO Functional Safety in General and in Automotive Industry The goal of this module is to give an overview about the Functional Safety in general and to give an overview about the scope of the ISO standard, and its terminology. The Requirement of this module is to be familiar with the interpretation of functional safety methods and procedures, performing the requirement of standards giving possibility to reach and maintain your safety target and to be familiar with message and terminology of the ISO standard. The module will introduce the students into in general Lifecycle model in general What is functional safe Functional safety according IEC Building up a functional safety management system Responsibilities of persons, department and organisations Competence of persons Procedures of different lifecycle phase Verification Validation Assessment Audit Documentation Functional safety for automotive systems target focus of the standard and relationship to IEC establishment of a safety culture status of the standard adoption procedure and legal implications terminology: item, system, element, component, hardware part, software unit, fault, error and failure safety management during the item development S11S-29_Training_anyag_rev02.doc Page 2/6

3 confirmation measures to ensure functional safety qualification of the experts involved in the process assessment of functional safety using checklists organization of reviews task management 5. ISO safety lifecycle The goal of this module is to give an overview about the lifecycle philosophy of automotive industry safety point of view. The Requirement of this module is to be familiar with the principle and importance of the safety life cycle method. overview of the safety lifecycle - management, development, production, operation, service, decommissioning overview introduction to the particular phases of the safety lifecycle - item definition, initiation of the safety lifecycle, hazard analysis and risk assessment, functional safety concept, product development at the system/hardware/software level, production planning and operation planning, production and operation, service and decommissioning safety element out of context development vs. item development lifecycle. 6. Hazard analysis, risk assessment and ASIL determination overview Note: this is responsibility of Automotive Manufacturer The goal of this module is to give an overview how to perform the hazard and risk analysis and how to determine the ASIL value. The Requirement of this module is to be familiar with the hazard and risk analysis methods and procedures and how to determine the ASIL values. definition and management of items and related auxiliary information or documents identification of hazards based on re-usable driving/operation situations and on potential failures hazard classification and practical examples for Exposure, Severity and Controllability determination determination of automotive safety integrity level (ASIL) and safety goals item description and auxiliary documents management hazard analysis based on re-usable driving situations risk assessment based on ISO risk graph 7. Safety requirements elicitation and functional safety concept The goal of this module is to give an overview how to make complete the safety requirements according ISO standard. S11S-29_Training_anyag_rev02.doc Page 3/6

4 The Requirement of this module is to be familiar with the methods and procedures making the safety requirement complete to prove to reach the safety target. ISO as a structured safety requirements elicitation process safety goals, safe states and fault tolerant time interval derivation of safety requirements from safety goals and safe states definition of an initial safety architecture and requirements allocation, ASIL related implications ASIL tailoring functional safety concept flow and sequence of safety requirements in the safety lifecycle specification of safety goals and safe states safety requirements elicitation at system level safety architecture concept modelling and safety requirements allocation ASIL decomposition Workshop based on Continental example (case study) 8. Functional safety aspects at system level The goal of this module is to discuss the functional Safety aspect at system level. The Requirement of this module is to be familiar with the design of the safety aspect at system level. system modelling definition of technical safety requirements and allocation of safety requirements to system elements deductive and inductive analysis to identify causes and effects of systematic failures measures for control of random hardware failures safety validation during item integration and testing system models for an item based on SysML notations management and re-use of failure modes and failure rates fault tree analysis (FTA) at system level FMEDA based on failure modes and rates of system components. Workshop based on Continental example (case study) 9. Functional safety aspects at software level The goal of this module is to discuss the functional Safety aspect at software level. The Requirement of this module is to be familiar with the design of the safety aspect at software level. S11S-29_Training_anyag_rev02.doc Page 4/6

5 reference model for the software development phase specification and verification of software safety requirements software architectural design design principles, verification and testing for software unit design and implementation specifics of configurable software and model based development qualification of software components allocation of software to system components extension of FTA with software specific events 10. Functional safety aspects at hardware level The goal of this module is to discuss the functional Safety aspect at hardware level. The Requirement of this module is to be familiar with the design of the safety aspect at hardware level. hardware architectural and hardware detailed design hardware integration and testing techniques for embedded diagnostic self-tests hardware metrics mapping failure modes and failure rates of components to probabilities in a fault tree analysis single point failure and common cause failure analysis using fault trees 11. Supporting processes The goal of this module is to give an overview about processes supporting the functional safety. The Requirement of this module is to be familiar with process not discussed before to reach and maintain the safety target. configuration and change management tool qualification documentation The hands-on training of this module covers: establish and facilitate traceability advantages of generating document vs. document centric processes issues of configuration management within teams S11S-29_Training_anyag_rev02.doc Page 5/6

6 12. Implementing ISO into existing processes and re-use of existing components The goal of this module is to give an overview about the ISO standard. The Requirement of this module is to be familiar with the structure of ISO standard. tailoring of ISO to existing processes interfaces within distributed environments (Development Interface Agreement) proven-in-use argumentation Overview Module No. Module Hour Short Introduction into Standards and Directives Hazard and Risk analysis and evaluation overview Failures and state of components/systems Functional Safety in General and in Automotive Industry ISO safety lifecycle Hazard analysis, risk assessment and ASIL determination overview Safety requirements elicitation and functional safety concept Functional safety aspects at system level Functional safety aspects at software level Functional safety aspects at hardware level Supporting processes Implementing ISO into existing processes and re-use of existing components 1 Total 12 György Baradits, PhD. Managing Director SIL4S S11S-29_Training_anyag_rev02.doc Page 6/6

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