TMF Thickness Measuring Equipment

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1 TMF Thickness Measuring Equipment TMF is a state-of-the-art measuring equipment for the on-line control of float glass lines. It is a laser based measuring instrument, comprising almost 30 years of experiences and latest technology at the same time. TMF is developed and manufactured by the leading company for non-contact optical thickness measuring instruments which specializes in this field of measuring technology. Beside TMF, a series of non-contact thickness measuring instruments for tubes and hollow glass is manufactured by VMA. Totally, almost 1,000 units are in use worldwide in nearly all field of glass production. TMF can be used at the hot end and at the cold end of float glass lines as well. At the cold end, it can be combined with a stress measuring instrument. The stress measuring equipment is originally manufactured by the company Strainoptics which is the leading company for strain measuring equipment as well. TMF is custom-designed equipment and will be supplied turn-key. All components are designed by VMA experts and manufactured in co-operation with specialized high-tech companies to guarantee outstanding quality and reliability, Made in Germany. VMA equipment is completely assembled and entirely tested in Germany before shipping. Installation at the customer s side takes a few days only. Start-up and training is made regularly by VMA experts having deep knowledge and long years of experiences.

2 TMF Thickness Measuring Equipment TMF is used for the on-line thickness measurement of float glass and display glass as well. Beside of the thickness readings, the following information will be provided: temperature of the glass (if installed at the hot end or if combined with a stress scanner at the cold end) width of the glass ribbon and its position on the rollers tonnage calculation TMF shows a modular structure, which is maintenance friendly and convenient to operate. It comprises the following components: Sensor head with measuring computer which is an industrial single board computer, no PC AC Servo axis and positioning controller Linear axis and framework Cooling and protection equipment Operator workstation, located in a control room The measurement is based on laser reflections. Two measuring systems are integrated in one sensor providing a maximum reliability and accuracy. The solid state lasers are having no limitations of lifetime. The sensor is self-checking. Periodic re-calibration is not necessary as the sensor is factory adjusted in Germany. Certificate of accuracy is provided as a standard. The equipment shows outstanding reliability and accuracy. The measurement is done without drift and wear. Measurement can be done even at coated glass from the upper side. The installation can be done without interruption of the glass production. It will be completed within a few days as the equipment has been pre-assembled and tested in Germany prior to shipment. The TMF cold end version is completely located topside of the float line; no need to modify of the rollers. The operation is done from the workstation, which is located in a control room. The advanced software system enables the operator to analyse the production in detail. Connection to the factory network for data transfer of the results is a standard. Remote control is available as well.

3 Combined Thickness and Stress Measuring Equipment TMF cold + SCA 1500 As an option, the thickness measuring equipment TMF can be combined with a stress measuring instrument. The stress scanner is originally manufactured by the company Strainoptics which is an experienced and leading supplier of such technology. The Strainoptic SCA-1500 Stress Scanner is an advanced, non-destructive stress measuring system based on proprietary and patented SCA technology. Since the time of its introduction, this equipment has been extensively field-proven and is well accepted in the glass industry. The key features of the SCA-1500 Stress Scanner are. The system will measure an unlimited range of measured retardation with resolution of 1 nm (0.1 Mpa in 4 mm float glass). The speed of response (.2 milliseconds) exceeds all other glass stress measuring systems. The system features simple operation, with no moving parts and no special operator skill requirements. Compared with other systems, the SCA will not need a traversing unit which is located underneath of the float glass. This is of essential benefit both for installation, which can be done without interruption of the glass flow and for any maintenance work as well. SCA is working in reflection mode. Both the light source and the analyser are located topside and are mounted beside the thickness sensor on the very same traversing axis. The optical signal is translated into measured stress by the SCA system using PC-based instrumentation. The results of measurement are reported on the central operator workstation.

4 TMF Thickness Measuring Equipment at hot end It is of essential benefit to know the thickness as soon as possible, immediately after forming. It can be measured between exit of the tin bath and entrance of the lehr. The TMF has been proven at that location often. It has been installed both underneath of the glass ribbon. If used at the hot end, the TMF sensor head will be situated in a water cooled protection box. Design and specification of the TMF sensor are the same for cold or end. Accuracy, resolution and further features are the very same. The water cooling enables the instrument to work in the hot environment and to remain in the hot area continuously. Cooling water flow control and sensor temperature control make sure that the instrument can not be damaged if the cooling would fail. It will be moved out from the hot zone in case of emergency. As an option, closed loop water cooling can be provided. The installation underneath is recommended (see the upper photo) and is used as far as a cellar is available. The installation can be done easily and will not disturb the glass production. The water cooled sensor box is situated on top of the automatic z-axis which will adjust the measuring distance automatically. The scanning procedure is controlled by the ACservo drive of the x-axis. The axis as well as all sensitive parts are completely covered to make sure that it will not be damaged by falling cullet. The installation on top of the glass (see the photo below) follows a similar structure: The height of the sensor head is adjusted by an automatic z-axis control also. The x-axis as well as the sensitive parts are protected by water cooled stainless steel shielding.

5 TMF Operator Workstation The operation of the TMF and the Stress Scanner is done from the central operator workstation which is located in a control room. The results are indicated both digitally and graphically in a user friendly way - see the example showing one example having a color coded map of the thickness profiles below. They are stored and evaluated for statistical purposes. Special skills for its operation are not necessary. Its software comprises the error handling, the self diagnosis of errors and the instructions of the operator what is to do. A daily logbook which records all the error messages, the operation and extreme situations is implemented in the main computer also. Remote diagnostics using the system PC anywhere can be used in addition. As a standard, the connection to the customers factory network is available. The readings can be picked up, stored and indicated at different locations in addition, if requested. The main computer can be connected with another computer via Ethernet as an option. They work in a server client mode. This way, the screens can be seen in both (hot end and cold end) control rooms. The entire software installation of the main PC is stored on a bootable CD or removable USB drive. In case of a breakdown of the PC can be started by this medium. The entire software will be re-installed automatically.

6 Specification TMF Measuring range: Accuracy: Resolution: Measuring frequency: Working distance: Transmission rate: SCA 1500 Measuring range: Measuring Accuracy: Speed of response: Temperature: Working distance: Installation: Required spacing: Measuring procedure: Cooling: Purge: Emergency shutdown: Option: mm (has to be specified prior to order) mm mm ( mm per request) 1 ms for each single reading 60 mm, automatic z-axis for distance control > 8%, measurement of coated glass even from the coated side no limitations Phase difference (for thickness mm): 1nm (0.2 kg/cm² in 4 mm glass) 0.2 milliseconds ± 0.75% of full scale temperature Minimum Transmission Rate: 25% 200 mm above the ribbon, 550 mm bottom cold end of the glass ribbon, equipment dimensions are adapted to the float line sizes 130 mm between two rollers if installation underneath is concerned continuous, no interruption for cooling down chiller supplier cooling water nitrogen or presser air automatically, released by temperature or water flow control cullet sensor, remote control, fence

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