Zehnder FLATLINE Radiant Cooling and Heating Ceiling Panel

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1 Zehnder FLATLINE Radiant Cooling and Heating Ceiling Panel

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3 Company profile: The Zehnder Group is a leading manufacturer in the indoor climate systems market. It began producing radiators in 930, and has been developing, manufacturing and selling heating and cooling radiant ceiling panels and indoor climate systems since 952. Subject to technical charges. Copyright Zehnder Ltd All rights, especially those of reproduction, dissemination and translation, are reserved. No part of this publication may be reproduced in any form or by any means (printing, photocopying, microfilm, scanning or otherwise), or electronically processed, duplicated, stored or distributed without the prior written approval of Zehnder Group. Key features 5 Key benefits 6 Profiles, widths and lenghts 8 Heating output / cooling output 9 Panel layouts and connections Calculation of pressure loss 2 Acoustic / sound absorption 5 Example for sizing and positioning 6 Calculation of the mass flow 7 Panel hanging / fixing and connection details 8 Installation information 9 Ceiling panel specification information 20

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5 l The Zehnder FLATLINE has been tested to, and is fully compliant with, EN l A flat, completely smooth finish, extremely lightweight, structurally rigid aluminium, radiant ceiling panel system that can be supplied in standard ceiling tile sizes for easy installation into suspended ceiling grids or for installing as free hanging panels. l The panels are supplied with unique patented Zehnder push-fit connections and a range of flexible hoses (to order) to fit 5mm pipework, allowing for connection in parallel or in series. l Pre-coated aluminium coil similar to RAL 906 white finish. Anti-bacterial powder paint finish is available as an option for healthcare applications (additional cost). l Suspension points are factory fitted to the panel to accept suitable hanging systems for concrete ceilings, wooden beams, trapezoidal steel sheets, structural steel girders or steel girders. l Developed for heating and cooling of rooms with heights of 2.4m and higher, the completely smooth painted surface is ideal for offices, schools, and reception areas and especially for hospitals where hygiene is critical. l Panels up to.2m wide can be provided for heating and cooling. l Depending on design criteria, the total length of panels in a grid is 9m, while the total length of free hanging panels is 30m l A peel-off plastic film protects surfaces until installation is completed. Key features l Optional controls allow the Zehnder FLATLINE s heating and cooling operations to be controlled simply and effectively. Information on request. l There is an option to have the panel surface perforated, which achieves improved sound absorption. l Zehnder FLATLINE panels are supplied with 40mm thick insulation, standard or encapsulated, exceeding the levels required to meet EN l Integrated cutouts for ceiling lighting, air outlets, mitre cuts etc. are all possible. l There is a choice of two side profiles for the Zehnder FLATLINE: 70 angle for easy integration into ceiling grids and 90 angle for free hanging units. Key features 5

6 Key benefits l Zehnder FLATLINE ceiling panels minimise energy consumption because: - Radiant heat and the perceived temperature allows room temperatures to be reduced by up to 3K (Kelvin), thus reducing energy consumption levels without reducing comfort levels. - Air velocity is not increased as with hot-air heaters and consequently, there is no escape of heat. - The insulation exceeds the levels required by EN4037 Technical characteristics: Maximum working temperature: 90 C Maximum test pressure: bar Maximum working pressure: 4 bar 4 fixing points per panel l Zehnder FLATLINE ceiling panels are environmentally friendly because the reduction in energy consumption results in lower CO 2 emissions. l Zehnder FLATLINE ceiling panels are labour saving and easy to install and maintain because: - They are supplied with unique Zehnder push-fit connections. - They are extremely light and easy to handle, whilst being structurally rigid. - They can be supplied with a range of flexible hoses. - There are no moving parts to service. - The insulation is factory fitted l Zehnder FLATLINE ceiling panels are aesthetically, hygienically and practically ideal because: - The anti-bacterial coating inhibits the growth of bacteria (option). - The completely smooth and flat surface prohibits collection of surface dirt. - The panels are discreet in appearance and silent in operation. - Radiated heat causes minimal air movement so the air remains clean and free from dust. 6 Key benefits

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8 Profiles, widths and lengths 90 angle profiles: Ceiling panels are available with 90 angles in 7 widths for use as free hanging strips Specification lengths: 600, 200, 800, 2400, 3000 (others on request) 60mm 90 Number of tubes Approx. width of the panel (mm) Specification Codes CF 300/ CF 450/ CF 600/ CF 750/ CF 900/ CF 50/ CF 200/8 70 angle profiles: Ceiling panels are available with 70 angles in 7 widths for use in ceiling grids Specification lengths: 590, 90, 790, 2390, 2990 (others on request) 60mm 70 Number of tubes Approx. width of the panel (mm) Specification Codes CF 295/ CF 445/ CF 595/ CF 745/ CF 895/ CF 45/ CF 95/8 Weights and water content Model code CF 300/2 450/3 600/4 750/5 900/6 50/7 200/8 Model code CF 295/2 445/3 595/4 745/5 895/6 45/7 95/8 Weight without water kg/m 2,90 4,20 5,40 6,60 7,90 9,,38 Insulation weight kg/m 0,7,3,7 2,0 2,3 2,6 Water content l/m 0,28 0,42 0,56 0,70 0,84 0,98,2 8 Profiles, widths and lengths

9 The Zehnder FLATLINE radiant heating output has been tested to, and is fully compliant with, EN 4037 certification, which tests panels with insulation in place. Radiant output (~ 70%) is proportional to the fourth power of the surface temperature in Kelvin. The Zehnder FLATLINE is extremely efficient in that the temperature of the radiating surface is very close to the LPHW temperature. Heat losses for spaces heated by radiant panels should be calculated in the normal way. However it should be borne in mind that with radiant heating, comfort conditions are achieved with an air temperature which is typically 3K (Kelvin) lower than conventional heating. Heating output Heating output data Width Heating output 300/2 data 450/3 600/4 750/5 900/6 50/7 200/8 t 295/2 445/3 595/4 745/5 895/6 45/7 95/8 Width K 300/2 450/3 600/4 750/5 900/6 50/7 200/8 t / / / / / / /8 K The Zehnder FLATLINE radiant cooling output has been tested to, and is fully compliant with, DIN 475 certification. Ceilings used for cooling operate on the same principles of radiation and convection as radiant heating. The warm air rises through convection and the heat is transferred to the cooling ceiling. The cooled air flows back into the room Cooling output data through convection. Approximately 40% of the heat absorption by the ceiling is based on convection, with 60% being heat radiated from the warm surfaces, but the relationship between radiation and convection generally depends on the type of ceiling panel and the ambient temperature of the surroundings. Cooling output Width Cooling output 300/2 data 450/3 600/4 750/5 900/6 50/7 200/8 t 295/2 445/3 595/4 745/5 895/6 45/7 95/8 Width K 300/2 450/3 600/4 750/5 900/6 50/7 200/8 t 2 295/ / / / /6 9 45/7 95/8 K Heating output / cooling output 9

10 Panel layouts Zehnder FLATLINE panels have continuous 5mm diameter copper pipe coils. They are supplied with Zehnder patended push-fit connections and a range of flexible hoses (to order) to fit 5mm pipe-work. Single element max. length = 3000mm Width = mm Height = 60mm Maximum dimensions Free hanging strip max. length: about 30 metres, Ceiling grid max. length: 9000mm dependent upon mass flow and temperature max. length = 3000mm max. length = 3000mm max. length = 3000mm Width = mm Height = 60mm Panel connections Panels should be distributed throughout the room to provide an even distribution of radiant heat in accordance with the heat losses. The configuration and number of pipes used for flow and return results from the mass flow necessary for the correct functioning of the panel. Same end connections Opposite ends connections Asymmetrical Connections Single pipe same end Single pipe opposite ends Twin pipe same end Twin pipe opposite ends Symmetrical Connections Twin pipe same end Twin pipe opposite ends Panel layouts and connections

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12 Calculation of pressure loss The total pressure loss is composed of the three single pressure losses of the different parts. In the following the procedure is explained how to determine the losses of the ceiling cooling and heating module:. How many parallel pipes does the water have to flow through? The number determines which table column has to be used. 2. The pressure loss of the connecting pair can be found in diagram A or D. 3. The pressure loss of the collecting pair or bend is seen in diagram B or E. Caution: This pressure loss has to be multiplied with the number of pairs or bends in series connection! 4. Now you can find the pressure loss of the pipe in diagram C. Again note: This pressure loss must be multiplied with the length of the pipes in series connection! 5. The total pressure loss of the ceiling cooling and heating system follows from the sum of the calculated single losses. 2 Calculation of pressure loss

13 Pressure Pressure loss Pa Pressure loss Pa loss Pa.000 Pressure loss connecting pair, pipe, 2 pipes parallel Pressure Pressure loss Pa loss Pa A A A Pressure Pressure loss connecting loss connecting pair, pair, pipe, pipe, 2 pipes 2 pipes parallel parallel Pressure Pressure loss connecting loss connecting pair, pair, pipe, pipe, 2 pipes 2 pipes parallel parallel Total mass flow kg/h Total Total mass mass flow kg/h flow kg/h B A A Total Total mass mass flow kg/h flow kg/h Pressure Pressure loss Pa Pressure loss Pa loss Pa Pressure Pressure loss connecting loss connecting pair, 3-8 pair, pipes 3-8 pipes parallel parallel Pressure Pressure loss Pa loss Pa 0 0 D Pressure loss connecting pair, 3-8 pipes parallel D D Pressure Pressure loss connecting loss connecting pair, 3-8 pair, pipes 3-8 pipes parallel parallel Total mass flow kg/h Total Total mass mass flow kg/h flow kg/h E D D Total Total mass mass flow kg/h flow kg/h Pressure Pressure loss Pa Pressure loss Pa loss Pa Pressure loss bend 80º B B Pressure Pressure loss bend loss bend 80º 80º 0 Pressure Pressure loss bend loss bend 80º 80º pipes parallel 0 0pipes pipes parallel parallel Pressure Pressure loss Pa loss Pa pipes pipes parallel parallel Total mass flow kg/h Total Total mass mass flow kg/h flow kg/h C B B Total Total mass mass flow kg/h flow kg/h Pressure Pressure loss Pa Pressure loss Pa loss Pa Pressure loss collecting pair E Pressure Pressure loss pipes collecting loss parallel collecting pair pair E Pressure Pressure loss pipes collecting loss pipes parallel collecting parallel pair pair Pressure Pressure loss Pa loss Pa pipes pipes parallel parallel Total water flow kg/h Total Total water water flow kg/h flow kg/h Total Total water water flow kg/h flow kg/h E E Pressure Pressure loss Pa/m Pressure loss Pa/m loss Pa/m Pressure loss pipe C C C Pressure Pressure loss pipe loss pipe pipes parallel Pressure Pressure loss pipe loss pipe pipes pipes parallel parallel Pressure Pressure loss Pa/m loss Pa/m pipes pipes parallel parallel Total mass flow kg/h C Total Total mass mass flow kg/h flow kg/h Total Total mass mass flow kg/h flow kg/h Calculation of pressure loss 3

14 Calculation of pressure loss CF595/4 Length 6m, single pipe same end 82 C/7 C/20 C => t = 56.5 K => 375 w /m => 76 kg /h Pressure loss per pair of connections, pipe A Pressure loss Pa,000, Pressure loss of 80 O bends, pipe Total mass flow kg/h p pair of connections = 230 Pa / pair of connections (at 76 kg/h) p pair of connections (total) = p pair of connections x number of pair of connections = 230 Pa / pair of connections x pair of connections = 230 Pa,000 B Pressure loss Pa 0 pipes parallel + Pressure loss of pipes, pipe C Total mass flow kg/h p bends = 0 Pa / bend (at 76 kg/h pipe parallel) p bends (total) = p bend x number of bends in series = 0 Pa x 3 = 300 Pa Pressure loss Pa/m,000, pipes parallel 076,000,000 Total mass flow kg/h p pipe = 200 Pa/m (at 76 kg/h pipe parallel) p pipes (total) = p pipe x total length of pipes in series = 200 Pa/m x (4x6) = 4800 Pa 4 Calculation of pressure loss

15 p pipe p pipes (total) Total pressure loss p total Total pressure loss p total Total pressure loss p total Frequency f (Hz) Frequency f (Hz) = 4800 = 200 Pa Pa/m (at 76 kg/h, pipe parallel) 200 Pa/m x (4x6 metre) = p pipe x = total length of pipes in series 4800 Pa = 200 Pa/m x (4x6 metre) = 4800 Pa = = p pair of connections + p bends + p pipes = 230 Pa = Pa Pa = p pair of connections + p bends + p pipes = 5330 Pa 230 Pa Pa Pa = p pair of connections + p bends + p pipes 5330 Pa = 230 Pa Pa Pa = 5330 Pa Sound absorption Sound absorption without Sound insulation absorption Sound with insulation absorption without insulation with insulation Sound absorption Sound absorption with insulation without insulation Frequency f (Hz) Level Level of Level sound of sound of absorption sound absorption Calculation of pressure loss Without insulation (thin Without fleece) insulation (thin fleece) With insulation (40mm) Without insulation (40mm) (thin fleece) With insulation 0.2 (40mm) Frequency f (Hz) Frequency f (Hz) Frequency f (Hz) Zehnder FLATLINE acoustic properties, tested to DIN EN ISO 354 Acoustic / sound absorption Level of Level Level sound of of sound absorption sound absorption Perforated aluminium surface Calculation of pressure loss / acoustic / sound absorption 5

16 Example for the sizing and positioning of Zehnder FLATLINE radiant ceiling panels Example office room: The following example shows the sizing and positioning of the radiant ceiling panels Zehnder FLATLINE. For the example, an office room (refurbishment) was chosen. The office room has two outside and two inside walls. Ceiling grid layout with lighting The basic values of design are: Heat losses: 6.600W Ceiling grid: 0.60 x 0.60 metres t Flow : 82 C Length of room: 7.80 metres t Return : 7 C Width of room: 7.20 metres t Room : 20 C Height of room: 3.75 metres Mounting height of panels: 3.50 metres. Calculation of the optimum number panels Number of panels = Number of panels = Length of room + = 7.80 metres + = 3,2 Mounting height of panels 3.50 metres Chosen: 3 strips of panel 2. Calculation of the optimum panel length Optimum panel length = Width of room - Length of 2 ceiling grids (one at each end) Optimum panel leng L = 7.20 metres - (2 x 0.6 metres) = 6.00 metres Chosen: Panel length 6.0 metres 3. Calculation of the required specific heat output of panels Required specific heat output = Heat losses Total panel length Requiered specific heat outp t =. Requiered specific heat outpqt= 6600W = strips of panel x 6 metres Requiered specific heat output 4. Calculation of the t Heating t Heating = tflow + t Return - troom = 82 C + 7 C - 20 C = 56.5 K 2 2 t Heating = 6 Example for sizing and positioning

17 5. Selection of the panel model/width Required: 367 at t = 56.5 K Heating output data Example for the sizing and positioning of Zehnder FLATLINE radiant ceiling panels Width 300/2 450/3 600/4 750/5 900/6 50/7 200/8 t 295/2 445/3 595/4 745/5 895/6 45/7 95/8 K Result: 3 panels Zehnder FLATLINE Model CF595/4 each of 6 metres length Effective heat output = 3 panels x 6 metres x 375 = 6750 W 6. Positioning of the panels Ceiling grid layout with lighting and panels Cooling output data Width t 295/2 445/3 595/4 745/5 895/6 45/7 95/8 K Calculation of the mass flow Mass flow = Mass flow = Heat output per strip c x (t Flow - t Return ) Calculation of the mass flow. Mass flom = 2.25 KW Mass flow == 4.8 kj /(kg x k) x (82 C - 7 C) = kg/s = 76 kg/h Calculation of the mass flow 7

18 Panel hanging / fixing and connection details Panel details Hanging details Zehnder FLATLINE CF 295/2 70 angle Zehnder FLATLINE CF 295/2 70 angle Each suspension bar has 2 mounting points (one shown) Push fit connection Threaded connection option on request (extra cost) copper tube copper tube Copper tube 5mm or 22mm, to connect to push-fitting External thread /2, 3/4, to connect with internal thread Internal thread /2, 3/4, to connect with external thread Connection details Flexible hoses with push-fit connections (for copper tube 5mm or 22mm) are available in 500mm and 00mm standard lengths. 250mm, 750mm, 250mm, 500mm and 2000mm available to order. Fixing options Mounting kit for concrete ceilings (KN73). Mounting kit for wooden beams (KN72). Mounting kit for trapezoidal steel sheets (KN76). Mounting kit for steel girders (KN78). 8 Panel hanging / fixing and connection details

19 Installation information Basic information / tools required Panels are supplied with a peel off protective plastic film and pre-fitted insulation. Components consist of push-fit connectors, a clamp plate with a screw and an extraction tool. Tools required (not supplied) are a screwdriver, a blade for removing the protective film, and a spanner for tightening the clamp screw. Method of installation Push-fit connectors are fitted to the copper tubes. Before installation the protective film is removed from the ends of the panels that will be joined together. The sections are pushed firmly together. The sections are held in place with the clamp plate and screw. The insulation is replaced and the remaining protective film is removed from the panels. The panels are ready for suspension from the ceiling. Installation information 9

20 Zehnder FLATLINE ceiling panel specification information Zehnder Flatline ceiling panel specification information: ( / denotes options for selection) Materials: Manufactured from lightweight mm thick aluminium sheets fitted with Ø5mm x mm copper pipes, supplied with push-fit connections for junctions. Threaded connections/flexible hoses with push-fit connections to the pipework. Product Design: 60mm side edges at 90 angle for free hanging panels/70 angle for panels for suspension within a ceiling grid. Insulation: 40mm factory fitted acoustic mat. Thermal conductivity 040, raw density min. 30 kg/m 2. Foil wrapped/non foil wrapped to suit application. Suspension method: Height adjusting mounting kits with galvanized steel dowels to suit concrete ceilings/wooden beams/ trapezoidal sheet metal/steel beams. 2 mounting points to each fixing bar. Panel finish: Standard finish similar to RAL 906/anti-bacterial paint finish similar to RAL 906. Ceiling panel to be perforated/ unperforated with factory-fitted insulation. Acoustic properties of perforated panels to be according to DIN EN ISO year warranty Performance: Heating output to be in accordance with EN 4037 (outputs measured with fitted insulation). Cooling output to be in accordance with DIN 475. Installation design: Pipes to be arranged with same end/opposite end connections with single pipes/ twin pipes. Model of panel with 90 angle side profiles to be 300/2, 450/3, 600/4, 750/5, 900/6, 50/7 or 200/8. Model of panel with 70 angle side profiles to be 295/2, 445/3, 595/4, 745/5, 895/6, 45/7 or 95/8. Length of free hanging panels to be 600mm, 200mm, 800mm, 2400mm or 3000mm. Length of panels within ceiling grid to be 590mm, 90mm, 790mm, 2390mm or 2990mm. (Total length of panels connected in a series to be a maximum of 9m in a grid or 30m as free hanging panels dependent on design criteria). 20 Ceiling panel specification information

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22 Zehnder GmbH, D Lahr, ZDE XXX, August 2007 Zehnder Ltd B5 Armstrong Mall Southwood Business Park Farnborough Hants GU4 0NR Tel. +44 (0) 252 / 555 Fax +44 (0) 252 /

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