% ^ ) 1.4 W Low Power Solenoid Valves Aluminum, Brass, or Stainless Steel Bodies 1/4" to 1" NPT. 2/2 3/2 4/2 5/2 5/3 SERIES Low Power

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1 4.4 W Solenoid Valves Aluminum, Brass, or Stainless Steel Bodies /4" to " NPT / 3/ Features Molded one-piece solenoid with highly efficient solenoid cartridge and special low wattage coil Increased ambient temperature capabilities up to 75 F (8 C) Designed for use in automation of plant control systems to provide: -PLC compatibility -Reduced battery drain -Reduced heat rise -Reduced wiring cost Wide selection includes / normally closed, 3/ normally closed (including Quick Exhaust), 3/ universal, 4/, 5/, & 5/3 Air or inert gas only er-cost alternative to intrinsically safe valves in critical applications not requiring a safety barrier Construction Valve Parts in Contact with Fluids Body Aluminum Brass Stainless Steel Seals and Discs PUR, NBR, CR, as listed Sleeve 34L Stainless Steel Core and Plugnut 43F Stainless Steel Core Springs 3 Stainless Steel Pilot Seat Cartridge (Series 836 & 8344 only) POM Rider Rings PTFE Spring Retainer POM % ^ ) Electrical Description Wattage Ambient Temp. T Code Insulation Class TPL Standard Ambient Version.4 W 4 F (6 C) T6 F - High Ambient Version.8 W 79 F (8 C) T5 F #333 Surge Suppession Version.7 W 4 F (6 C) T6 F - Surge Suppession High Ambient Version. W 79 F (8 C) T5 F #333 IMPORTANT: Supervisory and leakage current above the drop out current listed will cause improper operation. Consult your local ASCO sales office for additional assistance. Description Standard Ambient Version High Ambient Version Surge Suppersion Version Surge Suppession High Ambient Version Wattage.4 W.8 W.7 W. W Min. Pull In (ma) 3-Way Drop Out (ma) -Way Drop Out (ma) Coil 68 F ( C) (ohms) Voltage (DC) V V V V V V V V V V V V V VDC Spare Coil P/N Standard Ambient Temp. Version High Ambient Temp Version General Purpose D* D* Explosion Proof D* D* Explosion Proof, Corrosion Resistant D* D* Explosion Proof, Surge Suppression D* D* Explosion Proof, Corrosion Resistant, Surge Suppression D* D* 834 with Manual Operator Ordering Normal Ambient Version EV855G3 4VDC High Ambient Version (always add TPL #333) EFX836G VDC Solenoid Enclosures Standard: Watertight, Types,, 3, 3S, 4, and 4X. Optional: Explosionproof and Watertight, Types 3, 3S, 4, 4X, 6, 6P, 7, and 9. (To order, add prefix EF to catalog number. For explosionproof with 36 Stainless Steel hub and trim, specify prefix "EV".) Surge suppression coils also available MF prefix. See Optional Features Section for other available options. Approvals UL listed General Purpose Valves (Hazardous Location Classified). EV8345G38 solenoid only UL listed. CSA certified; nonincendive for Class I, Division UL E5549. Meets applicable CE directives. SIL 3 capable per IEC 658 on 834 and 836 const. Third party certification provided by EXIDA. Refer to Engineering Section for details. ATEX/IECEx certified with prefix EV as listed. Refer to Optional Features Electrical Section for details. 3

2 / 3/ 4 Nominal Ambient Temp. Ranges Series Body Material Normal Temperature Range High Ambient Temp Version 8553 Stainless Steel -4 F to 4 F (-4 C to 6 C) 855 Brass F to 4 F (-5 C to 6 C) Aluminum F to 4 F (-5 C to 6 C) Not Available 855 Stainless Steel 86-4 F to 4 F (-4 C to 6 C) 834 Limit is the same as 837 Brass / Stainless Steel Normal Temperature Ratings, 836* - F to 4 F (-9 C to 6 C) but High Limit is 76 F 83 (8 C) F to 4 F (- C to 6 C) Brass only 836G334 *Does not include 836G334; Includes 836H374. Note: 8553 not available in brass Important These solenoid valves are intended for use on clean dry air or inert gas, filtered to 4 micrometres or better. The dew point of the media should be at least C (8 F) below the minimum temperature to which any portion of the clean air/inert gas system could be exposed to prevent freezing. If lubricated air is used, the lubricants must be compatible with Nitrile elastomers. Diester oils may cause operational problems. Instrument air in compliance with ANSI/ISA Standard exceeds the above requirements and is, therefore, an acceptable media for these valves. Specifications (English units) Cv Flow Differential (psi) Pipe Orifice Factor Fluid and Brass Body Stainless Steel Body Pressure to Cylinder Cylinder to Exhaust Min. Ambient Temp. F Catalog Number Ref. Catalog Number Ref. / VALVES, NORMALLY CLOSED, with NBR Disc /4 / G3 8 86G /8 5/ G / 3/ G33 83G3 3/ VALVES, UNIVERSAL OPERATION (Normally Closed or Normally Open) with NBR Disc SIL 3 Capable, Certified by Exida /4 / G3 834G3 3/ VALVES, NORMALLY CLOSED (Closed when de-energized) with NBR Disc SIL 3 Capable, Certified by Exida /4 5/6.5.5 ƒ G3 3 EV836G38 3 3/8 5/6.8.8 ƒ G3 3 EV836G38 3 3/8 5/8 4 4 ƒ G33 3A - - / 5/8 4 4 ƒ G34 3A EV836G384 3A 3/4 / H G / VALVES, UNIVERSAL (Normally Closed or Normally Open) "Quick Exhaust" with CR Diaphragm and NBR Disc / G G38 7 4/ VALVES, with NBR Disc and Seals /4 / G3 6 EV8345G38 8 4/ VALVES, Brass Body with NBR Disc Cv Flow Differential (psi) Pipe Orifice Factor Fluid and Single Solenoid Dual Solenoid Pressure to Cylinder Cylinder to Exhaust Min. Ambient Temp. F Catalog Number Ref. Catalog Number Ref. /4 / G G344 3/8 3/ G G38 / 3/ G G38 3/4 3/ G G / G G356 4 There are two exhaust flows in the exhaust mode (pilot and main). The pilot exhaust must be connected to the main exhaust when the air or inert gas cannot be exhausted to atmosphere. For "Quick Exhaust" valves, pressure port is /6", exhaust port is /4". IMPORTANT: A Minimum Differential must be maintained between the pressure and exhaust ports. Supply and exhaust piping must be full area, unrestricted. ASCO flow controls and other similar components must be installed in the cylinder lines only. ƒ Zero minimum when valve selection gasket is in external position and proper auxiliary air pressure is applied. Minimum 5 psi Differential when selection gasket is in the internal position. Can be used for dry natural gas service with the EF or EV prefix. Safety manual and FMEDA (Failure Modes Effects and Diagnostic Analysis) report available. SIL 3 Capable, Certified by Exida, only valid when used as Normally Closed. ATEX/IECEx certified with prefix EV. 3

3 4 / 3/ Specifications (English units) Body Material Pipe Orifice Cv Flow Factor 3/, 5/, 5/3 VALVES, with NBR and PUR Seals Aluminum 3/ Single Solenoid Differential (psi) Fluid Catalog Differential (psi) Min. Temp. F Number Ref. Min. 855G35 Dual Solenoid Fluid Temp. F Catalog Number Aluminum 5/3 Center Open - 855G368 /4 /4.86 Brass 3/ EF855G37 EF855G38 Brass 5/ EF855G39 EF855G L Stainless Steel 3/ EV855G33 EV855G34 Ref. 855G36 Aluminum 5/ 855G37 855G38 Aluminum 5/3 Center Closed - 855G367 36L Stainless Steel 5/ EV855G3 EV855G3 Aluminum 3/ 8553G G36 Aluminum 5/ 8553G G38 / / L Stainless Steel 3/ EV8553G33 EV8553G34 36L Stainless Steel 5/ EV8553G3 EV8553G3 Brass construction supplied standard with EF solenoid. Stainless steel construction supplied standard with EV solenoid. Can be used for dry natural gas service with the EF or EV prefix. Solenoid only approvals with EF of EV prefix, no approvals with general purpose coil (no prefix). ATEX/IECEx certified with prefix EV. Single Solenoid Dual Solenoid Differential (psi) Differential (psi) Pipe Orifice Cv Body Flow Fluid Catalog Fluid Catalog Material Factor Min. Temp. F Number Ref. Min. Temp. F Number Ref. 3/, 5/, 5/3 VALVES, with NBR and PUR Seals, NAMUR Mount Aluminum 3/, 5/ 855G G3 3 Aluminum 5/3 Center Closed G365 4 Aluminum 5/3 Center Open /4 / G366 4 Brass 3/, 5/ EF855G EF855G L Stainless Steel 3/, 5/ EV855G39 4 EV855G3 4 Aluminum 3/, 5/ 8553G G3 4 / / L Stainless Steel 3/, 5/ EV8553G39 4 EV8553G3 4 /8" NPT exhaust for /4" aluminum and brass. Brass construction supplied standard with EF solenoid. Stainless steel construction supplied standard with EV solenoid. Can be used for dry natural gas service with the EF or EV prefix. Solenoid only approvals with EF of EV prefix, no approvals with general purpose coil (no prefix). ATEX/IECEx certified with prefix EV. 33

4 / 3/ 4 Specifications (Metric units) Kv Flow Differential (bar) Pipe Orifice Factor (m3/h) Fluid and Brass Body Stainless Steel Body (mm) Pressure to Cylinder Cylinder to Exhaust Min. Ambient Temp. C Catalog Number Ref. Catalog Number Ref. / VALVES, NORMALLY CLOSED, with NBR Disc / G3 8 86G / G / G33 83G3 3/ VALVES, UNIVERSAL OPERATION (Normally Closed or Normally Open) with NBR Disc SIL 3 Capable, Certified by Exida / G3 834G3 3/ VALVES, NORMALLY CLOSED (Closed when de-energized) with NBR Disc SIL 3 Capable, Certified by Exida / ƒ 6 836G3 3 EV836G38 3 3/ ƒ 6 836G3 3 EV836G38 3 3/ ƒ 6 836G33 3A - - / ƒ 6 836G34 3A EV836G384 3A 3/ H G / VALVES, UNIVERSAL (Normally Closed or Normally Open) "Quick Exhaust" with CR Diaphragm and NBR Disc / G G38 7 4/ VALVES, with NBR Disc and Seals / G3 6 EV8345G38 8 4/ VALVES, Brass Body with NBR Disc Pipe Orifice (mm) Kv Flow Factor (m3/h) Differential (bar) Fluid and Ambient Temp. C Single Solenoid Dual Solenoid Pressure to Cylinder Cylinder to Exhaust Min. Catalog Number Ref. Catalog Number Ref. / G G344 3/ G G38 / G G38 3/ G G G G356 4 There are two exhaust flows in the exhaust mode (pilot and main). The pilot exhaust must be connected to the main exhaust when the air or inert gas cannot be exhausted to atmosphere. For "Quick Exhaust" valves, pressure port is /6", exhaust port is /4". IMPORTANT: A Minimum Differential must be maintained between the pressure and exhaust ports. Supply and exhaust piping must be full area, unrestricted. ASCO flow controls and other similar components must be installed in the cylinder lines only. ƒ Zero minimum when valve selection gasket is in external position and proper auxiliary air pressure is applied. Minimum. bar Differential when selection gasket is in the internal position. Can be used for dry natural gas service with the EF or EV prefix. Safety manual and FMEDA (Failure Modes Effects and Diagnostic Analysis) report available. SIL 3 Capable, Certified by Exida, only valid when used as Normally Closed. ATEX/IECEx certified with prefix EV. 34

5 4 / 3/ Specifications (Metric units) Body Material Pipe Orifice (mm) 3/, 5/, 5/3 VALVES, with NBR and PUR Seals Aluminum 3/ Kv Flow Factor (m3/h) Single Solenoid Differential (bar) Fluid Catalog Differential (bar) Min. Temp. C Number Ref. Min. 855G35 Dual Solenoid Fluid Temp. C Catalog Number Aluminum 5/3 Center Open - 855G368 /4 6.7 Brass 3/ EF855G37 EF855G38 Brass 5/ EF855G39 EF855G L Stainless Steel 3/ EV855G33 EV855G34 Ref. 855G36 Aluminum 5/ 855G37 855G38 Aluminum 5/3 Center Closed - 855G367 36L Stainless Steel 5/ EV855G3 EV855G3 Aluminum 3/ 8553G G36 Aluminum 5/ 8553G G38 / L Stainless Steel 3/ EV8553G33 EV8553G34 36L Stainless Steel 5/ EV8553G3 EV8553G3 Brass construction supplied standard with EF solenoid. Stainless steel construction supplied standard with EV solenoid. Can be used for dry natural gas service with the EF or EV prefix. Solenoid only approvals with EF of EV prefix, no approvals with general purpose coil (no prefix). ATEX/IECEx certified with prefix EV. Single Solenoid Dual Solenoid Differential (bar) Differential (bar) Pipe Orifice Kv Flow Body Factor Fluid Catalog Fluid Catalog Material (mm) (m3/h) Min. Temp. C Number Ref. Min. Temp. C Number Ref. 3/, 5/, 5/3 VALVES, with NBR and PUR Seals, NAMUR Mount Aluminum 3/, 5/ 855G G3 3 Aluminum 5/3 Center Closed G365 4 Aluminum 5/3 Center Open / G366 4 Brass 3/, 5/ 6 EF855G EF855G L Stainless Steel 3/, 5/ EV855G39 4 EV855G3 4 Aluminum 3/, 5/ 8553G G3 4 / L Stainless Steel 3/, 5/ EV8553G39 4 EV8553G3 4 /8" NPT exhaust for /4" aluminum and brass. Brass construction supplied standard with EF solenoid. Stainless steel construction supplied standard with EV solenoid. Can be used for dry natural gas service with the EF or EV prefix. Solenoid only approvals with EF of EV prefix, no approvals with general purpose coil (no prefix). ATEX/IECEx certified with prefix EV. 35

6 / 3/ 4 Ref., 36

7 4 / 3/ Ref. 3 Ref. 3A 37

8 / 3/ 4 Ref. A B C H K L M N P R W 4 in mm in X.78 X mm X 45 X Ref. 4, 5.45 [] /8 NPT / NPT OPTIONAL MOUNTING BRACKET WITH Ø.8 [7] HOLES (4 PLACES) AVAILABLE ON 3/4 SIZE ONLY H P K W EXH E N R 3.8 [97] B CYL A C A PRESS P M L 3/4 NPT 3 PLACES.66 [4] Ref

9 4 / 3/ Ref. 8 Ref. 8 39

10 / 3/ 4 Ref. Dia D E F G H J K L N P W X Y Z 9 in Ø mm in Ø mm in Ø mm in Ø mm in Ø mm in Ø mm Exhaust Pipe 3/8 / / 3/8 / NPT Ref. 9,,,, 3, 4.45 [] /8 NPT / NPT K P H H P K PRESS EXH PRESS EXH N X E PRESS EXH MOUNTING HOLES DIA D F CYL B Z Y G J W CYL A BOTTOM VIEW OF VALVE 4

11 4 / 3/ Ref. 9 Ref. 4

12 / 3/ 4 Series NPT /4 / L 5. (3) 6. (53) L 6.73 (7) 7.8 (98) H 4.38 () 4.77 () H. (8).58 (4) W.77 (45).85 (7) Ref. 3. [77].3 [5] Manual override option MH adds.5" (6.4), MS option adds.468" (.9) to each solenoid endcap. H Add Suffix MO MI MH MS Optional Manual Operators Description Push and turn to lock with flat head screwdriver slot Momentary push in with flat head screwdriver slot Momentary push in by hand Push and turn to lock by hand W H 3 /8 NPT AUX. PRESSURE PORT L L Series NPT /4 / L 5.63 (44) 7.6 (8) L 7. (83) 8.86 (5) H 4.38 () 4.77 () H. (8).58 (4) W.77 (45).85 (7) Manual override option MH adds.5" (6.4), MS option adds.468" (.9) to each solenoid endcap. H Ref. 3. [77].3 [5] 5 3 Add Suffix MO MI Optional Manual Operators Description Push and turn to lock with flat head screwdriver slot Momentary push in with flat head screwdriver slot W H /8 NPT AUX. PRESSURE PORT L L MH Momentary push in by hand MS Push and turn to lock by hand 4

13 4 / 3/ Series 855 (Aluminum, Brass) NPT /4 L 4.96 (6) L 6.49 (65) H 4.38 () H.57 (4) W.77 (45) Manual override option MH adds.5" (6.4), MS option adds.468" (.9) to each solenoid endcap. H Ref [77].3 [5] /8 NPT 3 Add Suffix MO MI MH MS Optional Manual Operators Description Push and turn to lock with flat head screwdriver slot Momentary push in with flat head screwdriver slot Momentary push in by hand Push and turn to lock by hand W H /8 NPT AUX. PRESSURE PORT /4 NPT L L 855 NAMUR Footprint 4.95 (4).6 (3) ( Series 855 (36L SS) 855 (5/3) 8553 NPT /4 /4 / L 5. (3) (8) L 6.73 (7) 7.44 (89) 8.85 (5) H 4.38 () 4.38 () 4.77 () H.57 (4).57 (4).8 (53) W.77 (45).77 (45).87 (73) H Ref [77].3 (855) /4 NPT (8553) / NPT Manual override option MH adds.5" (6.4), MS option adds.468" (.9) to each solenoid endcap. H 5 3 Add Suffix MO MI MH MS Optional Manual Operators Description Push and turn to lock with flat head screwdriver slot Momentary push in with flat head screwdriver slot Momentary push in by hand Push and turn to lock by hand W /8 NPT AUX. PRESSURE PORT L L 8553 NAMUR Footprint 855 NAMUR Footprint 4.77 (45) 4.95 (4).6 (3).57 (4) 43

14 44

% ^ ) 0.55 W Low Power Solenoid Valves Aluminum, Brass, or Stainless Steel Bodies 1/4" to 1" NPT. 2/2 3/2 4/2 5/2 5/3 SERIES Low Power

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