CAREC Energy Workshop on New Technologies

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From this document you will learn the answers to the following questions:

  • What is in the main equipment of the power plant?

  • Where is the Thermal Power Plant No . 4 Project located?

  • What is the benefit of using existing power plants?

Transcription

1 CAREC Energy Workshop on New Technologies Contribution to your growth July, 2015 Yokogawa Electric Corporation - 1 -

2 Main equipment consisting of power plant Boiler Turbine Generator Mill Burner Fan Pump Compressor FGD Nox removal Ash treatment Water treatment EP Valve Heat Exchanger Piping Feed water heater Instrumentation & Control System - 2 -

3 Products & Solution portfolio Corporate Management (ERP*) Integrated business operation systems Production Management (MES*) Systems for advanced control, simulation, production management, and scheduling Advanced Process Control & Operational Work Assistance CAMS for HIS Production & Operation Management System Asset Management Plant Information management System Distributed Control System (DCS) Network Based Control System Safety Instrumented System Production Control System Production control systems Field Instruments Field instruments, sensors, measuring instruments, analyzers and other equipment Differential Pressure Transmitter Ultrasonic Flowmeter EJA/ EJX Magnetic Flowmeter AXF Process Gas Chromatograph Digital Vortex Flowmeter DYF Advanced Valve Positioner Tunable Diode Laser Analyzer TDLS Temperature Transmitter * ERP = Enterprise Resource Planning * MES = Manufacturing Execution System US300 GC8000 YVP YTA50/ 70 YTA100/300

4 Annoyance Frequent plant shutdowns Frequent outages Lack of power supply Financing for new power plants Environmental issue Increasing availability & reliability of existing power plants is much more feasible, economic and eco-friendly than building new power plants - 4 -

5 Thermal Power Plant No.4 Project (TES4), Ulaanbaatar, Mongolia - 5 -

6 Plant situation before retrofit <28-Jul-15> < Situation > Disrupting the supply of heat & power with frequent plant shutdowns Causing air pollution due to inefficient control of coal combustion Lacking spare parts for its legacy systems Losing the plant s design documents - 6 -

7 TES4 Original System: Before Replacement <28-Jul-15> - 7 -

8 Customer s requirements Plant control before refit < Requirements > 1. Full automation of boilers,burners,and balance of plant (BOP) facilities 2. A highly reliable and expandable DCS 3. A power plant simulator for training DCS operators <28-Jul-15> - 8 -

9 Yokogawa s solutions Plant control after retrofit <28-Jul-15> < Solutions > 1. Design fully automated control logics Implemented automatic control logics with boilers and BOP 2. Replace existing system to the state-of-art DCS Supplied DCS with high reliability and availability ( %) 3. Supply a power plant simulator Gained familiarity with the DCS and improved their skills Retrofit period: 1998 to 2007

10 TES4 Control Room: After Replacement Operator Training Simulator <October 17 th, 2011>

11 Yokogawa s achievements ,930 2,957 2,846 2,817 2,811 2,818 2,696 2,690 2,614 2,537 2,426 13,897 10,300 7,280 4,793 4,757 4,755 4,012 3,852 2,808 1,897 1, Power Efficiency CO2 Emissions Improved 22% Improved 17% Coal consumption rate (g/kwh) 22% down from 1997 to ,000 Total CO2 emissions amount (kilo tons) 17% down from 1997 to ,000 Oil Reduction Improved 88% Total heavy oil consumption (tons) 88% down from 1997 to ,500 5, for electricity generation 2,000 <28-Jul-15>

12 Why has the power station revived? Reliable control system: Stable operation Visualization: See clearly and take action quickly Forecasting: Know what will happen Training: Train engineers to be full-fledged Periodical maintenance support: Take action before something bad happens. Be preventive, not be reactive. <28-Jul-15>

13 Performance Summary You can change your power stations dramatically only by refurbishing Control System. No investment for Boiler and/or Turbine is required. Less costly, more effective solution. Extension of plant lifecycle is guaranteed. 100% 110% Reinforce Turbine & Generator Outputs C&I System <28-Jul-15> Replace Partial Upgrade Replace Scrap Time (Year)

14 Feasibility Study Identification of current problems through: Site visit Interview with engineers Submission of technical proposal and commercial proposal. Site survey at Lukoil Krasnodar Power Station in Russia Help project finance arrangement by involving Japanese bank. <October 17 th, 2011>

15 Example of 3Es annual returns for coal-fired 3Es estimation Efficiency improvement Approx % Emissions reduction (CO2) Approx K tons/year Economic returns Approx M US$/year 300 MW case <28-Jul-15> Area 1: Boiler efficiency Area 2: Turbine & BOP efficiency Area 3: Plant output

16 Solution for captive power plant Emissions Regulations CLOSED-LOOP signals to control systems OPEN-LOOP advisory reports to operators External Utilities Contracts Measurements DCS Industrial Site Optimum Set Points Operators Utilities Plant Hydrogen Fuel Steam Water Electricity Optimum Operations Report Energy and Emissions KPIs Monitoring Process plant <October 17 th, 2011>

17 If you are interested in our FS service, please contact me. <Name> Norinao Sato <Position> General Manager, Power & Utilities Dept., Yokogawa Electric Corporation < address> Team Yokogawa is waiting for your contact. Boiler Control specialist Turbine Control specialist C&I specialist <October 17 th, 2011>

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