Battery Pack Connectors
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- Sharon Cooper
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1 attery Pack s As the size of mobile equipment shrinks and the space for battery packs continues to decrease, the need to balance current carrying capabilities, ensure higher amps and support quicker charging times becomes more important. T Connectivity (T) offers a range of battery pack interconnect solutions that are not only designed on both a.0 mm to. mm centerline but come with many positioning options. This portfolio of products supports the various requirements for design engineers and provides what is necessary for reliable connections between a main PC and a battery pack. Features.0mm.mm centerline Positions sizes include a range from,,, to 10 Through Hole (DP) & Surface () PC termination keys to ensure proper mating and sequencing Contacts are made of high conductivity copper alloy Various PC retention features enefits Minimizes PC real estate consumption while giving flexibility to meet power requirements Provides flexibility when being designed for thinner applications nsures proper mating and grounding during assembly Supports a current range from to amps per pin at maximum Provides the conditions needed to meet drop test requirements ndustries Appliances Consumer lectronics - Digital Cameras - PCs - usiness quipment ndustrial Medical CONSUMR DVCS / attery Pack s
2 Mating s Choosing the right battery connectors is critical to create a reliable solution. Parts can be mated with boards that are coplanar, parallel or perpendicular. Please refer to the customer drawings to ensure that the length of all pins and sockets do not exceed its mating counterpart. To determine where the voltage key is located, if you are looking at a PC the connector would be facing downward on the edge of the PC similar to the following images as well as the recommended PC layout in the customer drawing. Mating Configurations The number of pins must be equal to the number of mates. The following tables shows the combinations of plug attributes that mate with the receptacle attributes. You will need to choose the s with the corresponding attributes. 1.) Co-planar When both plug and receptacle are mated, the PCs are on the same plane. PC Mate PC or eptacle or or eptacle or.) Parallel - When both plug and receptacle are mated, the PCs do not intersect, thus are parallel. PC Mate PC or eptacle or or eptacle or ical or eptacle ical or ical or eptacle ical or.) Perpendicular When both plug and receptacle are mated, the PCs meet at a right angle. PC Mate PC or eptacle ical or or eptacle ical or ical or eptacle ical or eptacle CONSUMR DVCS / attery Pack s PAG
3 attery Pack s The charts on this page highlight the relationship between the key product features. Once the part number has been determined, the user can go onto T website ( to access the customer drawings..0mm Centerline Positions PC PC Solder Pads 1. oss.. A Solder Pads 1... A A Positions PC Left ( Pins) Left ( Pins) Left ( Pins) Left ( Pins) Left ( Pins) Left ( Pins) Left ( Pins) Left ( Pins) PC oard Locks oard Locks oard Locks oss Positions PC PC ing Holes oss.1. C. C.mm Centerline Positions 19-1 PC PC oardlock(s) oss D oardlock(s) 0..9 F oardlock(s) ing Holes.. F G CONSUMR DVCS / attery Pack s PAG
4 attery Pack s.mm Centerline (Continued) Positions 11- PC PC. oss... H H Positions 11- PC PC ing Holes oss.1 1- ing Holes ing Holes ing Holes ing Holes ing Holes Product Ratings, and ifications For better understanding of the product capabilities and limitations, please refer to T specifications. The following table is intended to be used with the product selector matrix. The product selector matrix has a column on the far right that indicates Product. and that aligns with the first column on the left in the graph below. Pitch Positions Product Qualification Report (Volts DC) Performance Ratings Current (Amps) Operating Temp Durability Rating (Cycles) eptacle A `-0 to+0 C 10,000, `-0 to+0 C,000,000 C `-0 to+0 C,000,000 D `-0 to+0 C,000, `-0 to+0 C 10,000,000 F `-0 to+0 C,000,000 G `-0 to+0 C 10,000,000 H `-0 to+0 C,000, `-0 to+0 C,000, `-0 to+0 C,000,000 K `-0to+00C,000 1,000 Note: UL file for product series is UL. CONSUMR DVCS / attery Pack s PAG
5 Power Terminology Current Carrying Capacity - Refers to the maximum current an insulated conductor is capable of carrying without exceeding its insulation and / or jacket-temperature limitations under specified ambient conditions. T-Rise - Refers to the change in temperature of a terminal from a no-load condition to full-current load. T products are tested at 0C per A -0A / C De-rating - Refers to the specified reduction in output power required for operation at elevated temperatures. De-rating is necessary when loading multiple contacts between a system and battery pack. ing Feature - A mechanical arrangement that allows connectors of the same size and type to be mated. xample of Pin Functions (Customer Owns the lectrical Circuit) ing Feature Power n Signal Power Out Grounding Grounding Pin - The longest pin is typically used as a conductor that provides a return path for the current from an electrical device to ground attery pack interconnects typically require the flow of power both in and out from the system to the battery pack. For example, if you use an eight-position connector, there are three pins that are reserved for power flowing out of the system to the battery pack and another three pins for flowing power from the battery pack into the system. Normally, there are a few pins reserved for both grounding and signal requirements. The maximum carrying capacity of a battery pack connector cannot simply be calculated by multiplying the maximum current per pin by the number of contacts. The maximum current listed in T s 10 specifications is for a single contact. Therefore, when many contacts are used to transfer power, the maximum current carrying capacity of each individual contact decreases as more than one contact is used to transfer power. Current Rating xample xample assumes 1 contact can carry amps. The total current is for both in and out power so to calculate the one way maximum. current, divided total current by. Current ratings are based on the same equivalent wire gauge for both the header and the battery housing contacts. quivalent wire gauge means that the current rating of conductor is equivalent to that of copper wire. Such conductor could be the copper PC traces for header assembly contacts or conductive strips used for battery housing assembly contacts. Loaded Contacts 1 Current/ Pin (Derated) Total Current For example, if a PC trace is desired for only 1 header assembly contact requiring current rating of amperes, one can refer to A RS-1 to find out if a 0. mm equivalent wire gauge is necessary for a 0C temperature rise above ambient. The example above uses a mm PC. Additional de-rating of 1% (current wise) is advised for PC thickness of 0. mm or less, and for conductor thickness of 0.10 mm or more. CONSUMR DVCS / attery Pack s PAG
6 Frequently Asked Questions Question 1 What is the current rating of the product? Answer 1 Please refer to page for the maximum current per pin. To understand the maximum current per pin, please refer to page, where an example of de-rating is provided. f multiple contacts are loaded, the maximum current per pin must be de-rated. One cannot simply multiply the maximum current per pin by the number of contacts. Question Where can find more information about attery Pack connectors? Answer You can find additional information for T s standard battery pack connectors at Samples can be ordered through T s sample system on the part details page. Question What is Sequencing? Answer The process of performing a series of operations in a predetermined order. Longer blade contacts enables you to sequence your operations. Question What questions should ask when designing-in attery Pack connectors? Answer Understanding the product attributes will help understand the best T solution for your application. The most important physical attributes are number of positions, connector type, mount angle, PC mount, voltage key, PC mount retention, locating boss, and XYZ dimensions. t is also important to collect the total current needed between the system and battery pack, the durability mating cycles, as well as the operating temperature. FOR MOR NFORMATON T Connectivity Technical Support Center USA: +1 (00) - UK: + (0) 00- Canada: +1 (90) - France: + (0) 1-0- Mexico: + (0) Netherlands: +1 (0) Latin/South America: + (0) China: + (0) Germany: +9 (0) Part numbers in this brochure are RoHS Compliant*, unless marked otherwise. *as defined te.com 01 T Connectivity Ltd. family of companies. All Rights Reserved SPARKS 0/01 T Connectivity, T connectivity (logo) and T (logo) are trademarks. Other logos, product and/or company names might be trademarks of their respective owners. While T has made every reasonable effort to ensure the accuracy of the information in this brochure, T does not guarantee that it is error-free, nor does T make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. T reserves the right to make any adjustments to the information contained herein at any time without notice. T expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. ifications are subject to change without notice. Consult T for the latest dimensions and design specifications. CONSUMR DVCS / attery Pack s
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