PRO560LM Series. Mechanical Bearing, Linear Motor Stage. Wider design for large, offset loads. Direct-drive linear motor for smooth and precise motion
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1 PROLM Series Mechanical Bearing, Linear Motor Stage Wider design for large, offset loads Direct-drive linear motor for smooth and precise motion Long-life linear motion guide bearing system Eight models with travels from 300 mm to 1.5 m The PROLM-1000 is one of eight models in the PROLM series. Side-seal design provides superior debris protection Low-cost, high-performance stage The PROLM is the full-sized, wide-body offering in Aerotech s PRO-LM series of high performance, costeffective, and versatile linear motor stages. The PROLM was designed to be used primarily as the lower axis of a PROLM/PRO280LM XY stack, but it may be used anywhere the wider support platform, increased roll stiffness, and extra motor thrust force may be of benefit. The PROLM is the stage of choice in industrial applications such as laser machining, medical component manufacturing, and other applications requiring high accuracy in a production environment. Construction Features Sealed linear motion guide bearings with integral wipers are incorporated to provide excellent payload capability and long life. Both the metal waycover and tabletop are treated with a hardcoat that is scratch-resistant and provides outstanding protection in the harshest applications. The tabletop utilizes stainless steel Helicoil TM inserts to protect mounting holes against thread wear. Several tabletop options are available for metric or English mounting, as well as for direct interface with our popular ADRS, ADRT, and AGR rotary stages. In addition, configurable cable management options are available for single or multi-axis systems. The vertical side-seal design provides superior protection from debris. Linear Motor Drive Two of Aerotech s high-power, cog-free, BLMH series linear motors drive the PROLM. The non-magnetic forcer coils provide high force with zero cogging for super-smooth velocity and position control. This zero cogging design is ideal for applications requiring outstanding contour accuracy and smooth velocity profiling. As with all Aerotech linear motor stages, the linear motors have zero backlash, no windup, zero friction, and outstanding system responsiveness. The magnetic fields of the linear motors are totally self-contained within the U- channel design. Many high-performance applications cannot tolerate the stray magnetic fields generated by flat motor magnet tracks. High Performance Noncontact linear encoders with micron-level repeatabilities are standard on all PROLM series stages. Either a line-driver output or amplified sine-wave output encoder is available. The optional HALAR factory calibration further increases the standard accuracy and repeatability. Aerotech manufactures a wide range of matching drives and controls to provide a fully integrated and optimized motion solution. Load (kg) Distance of Load C.G. from Tabletop (mm) Cantilevered load capability of the PROLM. Horizontal Side 235
2 PROLM Series SPECIFICATIONS Linear Stages PROLM Series Mechanical Specifications PROLM-0300 PROLM-0400 PROLM-0500 PROLM-0600 Travel 300 mm 400 mm 500 mm 600 mm Accuracy (1) Standard ±11.5 μm ±14.0 μm ±16.0 μm ±17.5 μm HALAR ±2.0 μm ±2.0 μm ±2.5 μm ±2.5 μm Resolution (2) 250 nm 250 nm 250 nm 250 nm Bi-Directional Repeatability (1) ±0.75 μm ±0.75 μm ±0.75 μm ±0.75 μm Straightness (1) ±5 μm ±6.5 μm ±7.25 μm ±8 μm Flatness (1) ±5 μm ±6.5 μm ±7.25 μm ±8 μm Pitch 10 arc sec 13 arc sec 15.5 arc sec 18 arc sec Roll 10 arc sec 13 arc sec 15.5 arc sec 18 arc sec Yaw 13 arc sec 16 arc sec 19.5 arc sec 22.5 arc sec Maximum Speed 2 m/s Maximum Acceleration 3 g N (With Air 20 psi) N (3) Horizontal 150 kg Load Capacity Side 150 kg Moving Mass 20.5 kg Stage Mass 98 kg 109 kg 118 kg 130 kg Material Aluminum MTBF (Mean Time Between Failure) 20,000 Hours Notes: 1. Certified with -PLOTS option. 2. Minimum incremental motion. 3. Axis orientation for on-axis loading is listed. See curves for offset loading behavior. 4. Specifications are for single-axis systems measured 25 mm above the table top. Performance of multi-axis systems is payload and workpoint dependent. Consult factory for multi-axis or non-standard applications. Mechanical Specifications PROLM-0800 PROLM-1000 PROLM-1200 PROLM-1500 Travel 800 mm 1000 mm 1200 mm 1500 mm Accuracy (1) Standard ±19 μm ±20 μm ±21 μm ±22 μm HALAR ±2.5 μm ±2.5 μm ±3.0 μm ±3.0 μm Resolution (2) 250 nm 250 nm 250 nm 250 nm Bi-Directional Repeatability (1) ±0.75 μm ±0.75 μm ±0.75 μm ±0.75 μm Straightness (1) ±9.75 μm ±11.25 μm ±12.5 μm ±14 μm Flatness (1) ±9.75 μm ±11.25 μm ±12.5 μm ±14 μm Pitch 22 arc sec 24.5 arc sec 27 arc sec 29 arc sec Roll 22 arc sec 24.5 arc sec 27 arc sec 29 arc sec Yaw 27.5 arc sec 30.5 arc sec 33.5 arc sec 36 arc sec Maximum Speed 2 m/s Maximum Acceleration 3 g N (With Air 20 psi) N (3) Horizontal 150 kg Load Capacity Side 150 kg Moving Mass 20.5 kg Stage Mass 150 kg 173 kg 193 kg 224 kg Material Aluminum MTBF (Mean Time Between Failure) 20,000 Hours Notes: 1. Certified with -PLOTS option. 2. Minimum incremental motion. 3. Axis orientation for on-axis loading is listed. See curves for offset loading behavior. 4. Specifications are for single-axis systems measured 25 mm above the table top. Performance of multi-axis systems is payload and workpoint dependent. Consult factory for multi-axis or non-standard applications. 236
3 PROLM Series SPECIFICATIONS Electrical Specifications Drive System Brushless Linear Servomotor Feedback Noncontact Linear Encoder Maximum Bus Voltage 320 VDC Limit Switches 5 V, Normally Closed Home Switch Near Center Recommended Controller A3200 CP/HPe/Npaq Multi-Axis Ensemble CP/HPe Single Axis Soloist CP/HPe 237
4 PROLM Series DIMENSIONS Linear Stages STAGE MOTOR & FEEDBACK CABLES MOTOR COOLING LINE - 6MM OD 1M LE NGTH FR OM S TAGE SAFETY GROUND 1M LE NGTH FR OM S TAGE PROLM Series ADDITIONAL CABLE TR AY FOR THIR D AND FOUR TH AXIS CABLE MANAGEMENT B = MOUNTING HOLE QUANTITY TYP TYP 9.9 "A" S TAG E LE NG TH [25.4] TYP [203.2] S Q 150 [152.4] 100 [101.6] TYP M8X [5/ ] 8 [4] PLACE S M6X [1/ ] 45 [33] PLACE S NOTE S : BASIC MODEL "A" S TAG E LENGTH B PR OLM PR OLM PR OLM PR OLM PR OLM PR OLM PR OLM PR OLM FE ATUR E AVAILABLE ONLY ON -TTM TABLE TOP DIME NS IONS : MILLIME TE R S 238
5 PROLM Series Tabletop DIMENSIONS -TTADR MOUNTS THE FOLLOWING ADR T-150 ADR S -150 ADR T-200 ADR S -200 ADR T M8X ( 4) PLACES M6X ( 24) PLACES 15 -TTAG R MOUNTS AGR -150 & AGR FROM FAR SIDE 8X 9 THRU ALL 15 8 M8X ( 8) PLACES M6X ( 8) PLACES FROM FAR SIDE 8X 6.6 THRU ALL NOTE: FEATURES ARE IN ADDITION TO -TTM DIME NS IONS : MILLIME TE R S 239
6 PROLM Series ORDERING INFORMATION Linear Stages PROLM Series Ordering Information PROLM TTM -LTAS -CMS -LIFTING -PLOTS Series Travel (mm) Tabletop Encoder PROLM TTM -TTU -TTM-WIPER -TTU-WIPER -TTAGR -TTAGR-WIPER -TTADR -TTADR-WIPER -LTAS -LTX50 Cable Management -X-CMS -XY-CMS -XZ-CMS -XT-CMS -Y-CMS -YZ-CMS -YT-CMS -XYZ-CMS -XYT-CMS -XZT-CMS -YZT-CMS -XYZT-CMS Lifting -LIFTING Metrology -PLOTS -NO PLOTS PROLM Linear Motor Stage PROLM mm travel stage with linear motor and limits PROLM mm travel stage with linear motor and limits PROLM mm travel stage with linear motor and limits PROLM mm travel stage with linear motor and limits PROLM mm travel stage with linear motor and limits PROLM mm travel stage with linear motor and limits PROLM mm travel stage with linear motor and limits PROLM mm travel stage with linear motor and limits Tabletop -TTM Metric dimension mounting pattern and holes -TTU English dimension mounting pattern and holes -TTM-WIPER Metric dimension mounting pattern and holes with wipers -TTU-WIPER English dimension mounting pattern and holes with wipers -TTAGR Mounting pattern for AGR series rotary stage -TTAGR-WIPER Mounting pattern for AGR series rotary stage with wipers -TTADR Mounting patterns for various ADR and ADRT series rotary stages -TTADR-WIPER Mounting patterns for various ADR and ADRT series rotary stages with wipers Standard Linear Encoders -LTAS Amplified sine output 1 Vpp (20 µm signal period) requires signal multiplier -LTX50 Linear encoder; 0.1 micron line driver output CMS - Cable Management -X-CMS External cable management system for X axis -XY-CMS External cable management system for XY axes -XZ-CMS External cable management system for XZ axes -XT-CMS External cable management system for XT axes -Y-CMS External cable management system for Y axes -YZ-CMS External cable management system for YZ axes -YT-CMS External cable management system for YT axes -XYZ-CMS External cable management system for XYZ axes -XYT-CMS External cable management system for XYT axes -XZT-CMS External cable management system for XZT axes -YZT-CMS External cable management system for YZT axes -XYZT-CMS External cable management system for XYZT axes 240
7 PROLM Series ORDERING INFORMATION LIFTING -LIFTING METROLOGY -PLOTS -NO PLOTS Threaded inserts and lifting lugs; recommended for longer travel stages and XY assemblies; available for all PROLM stages Accuracy, repeatability, straightness and flatness plots No performance plots Accessories (to be ordered as separate line item) ALIGNMENT-NPA Non-precision XY assembly ALIGNMENT-NPAZ Non-precision XZ or YZ assembly ALIGNMENT-PA10 XY assembly; 10 arc second orthogonal ALIGNMENT-PA10Z XZ or YZ assembly; 10 arc second orthogonal ALIGNMENT-PA5 XY assembly; 5 arc second orthogonal ALIGNMENT-PA5Z XZ or YZ assembly; 5 arc second orthogonal HALAR High-accuracy system linear error correction for accuracy and repeatability 241
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