HIGH VAC SUPERHEATED STEAM VACUUM KILN

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1 SUPERHEATED STEAM VACUUM KILN HIGH VAC The key to the latest in lumber drying (HIGH VACUUM TECHNOLOGY) Fast, efficient qualitiy drying 4 with state of the art technology and impressive know-how 4 for hardwoods and softwoods Enterprise of the group

2 HIGH VAC -S: Model Lineup - examples Model S1: Application for construction lumber -or Multi purpose drying Lumber capacity 1,000-11,000 bft Model S4: Four pack cross section Two 4 stacks high per track Lumber capacity 13,000-35,000 bft Model S6/S12: Six/Twelve pack cross section Three 4 stacks high per track Lumber capacity 20, ,000 bft here with drive trough operation General specifications of the HIGH VAC kilns: Rectangular construction, compatible with the lumber stacks, with uniform steam plenum chambers. Drying in pure, superheated steam - stickerd, without heating plates. Remarkable drying quality with fast drying times, thanks to many innovations - also for the most difficult drying applications. Integrated unit for condensation and cooling down. For drying of hardwoods and softwoods. Advanced aluminum modular kiln enclosure, resulting in competitive price and moderate shipping cost. Low energy consumption. User friendly computerized control system. Effortless track loading and unloading system - drive through operation optional. Combined drying and light steaming available. Integrated steam generator.

3 HIGH VAC -S: Details Special 39 diameter fans for optimized steam flow and highest flow performance at lowest power consumption - located between the stacks Inside view HIGH VAC -S6 HIGH VAC -S Impressive to the very last detail! Below: Single, self sealing, sliding hanging doors with maintenance free bearings and attractive paneling Above: Quick loading with the included kiln carts with bumper posts and aluminium-cross-pieces Above: Control room is standard for the models S4 and up Above: Integrated steam generator Moisture sensor locations Sensor cable Socket type cable connection Cable channel Kiln cart Left: kiln cart - short cable length through the integrated cable channel for quick and simple loading (if ordered) Long and awkward moisture sensor cables are history! The well known disadvantages of the so-called wireless lumber moisture measurement, like excessive costs, battery life, external interference, disruptions due to kiln climate, etc. will all be avoided

4 HIGH VAC -S B 9400-S State of the art computer control system Hard- and software by the market leader with more than 25 years of vaccum experience. Control up to 16 vaccum- and/or conventional kilns with a single system. Simple, user friendly dialog. Incomparable accuracy in measuring of high and low lumber moisture content. Control in combination with the measured lumber temperature. Recording of drying stress/moisture gradient across the board thickness. Operating system Windows or Linux. Modem operation. Ink jet color printer. Energy savings with variable speed control or lumber temperature controlled Pulsation phases. Many more unequaled advantages. Above: Indication of core moisture contents during the drying process Above: General view of a drying process in operation On the right: drying of softwoods Below: Program Optimizing final moisture contents for the best results Above: Graphic representation of lumber stress gradients during drying. The stress gradient is one of the drying control parameters

5 HIGH VAC -S We at BRUNNER HILDEBRAND are market leaders of conventional kilns, with more than installations. We have been manufacturing vacuum kilns since 1976 and are also here the market leader. The world s largest kilns are manufactured by our company. Based on this experience it can be concluded that: n n You will get stress free quality drying results from the multi patented HIGH VAC super heated steam vacuum kilns. Oak, maple, beech, pine, hemlock, fir, spruce... - with super heated steam vacuum drying you will get beautiful lumber color, uniform final moisture contents, less drying stresses. And all at very competitive prices due to our assembly line production facilities. Please decide on your own: HIGH VAC HIGH VAC Conventional Kiln Total capital costs Drying Time Drying Quality Energy Consumption

6 HIGH VAC -S: Specifications HIGH VAC Model S1 Inside Dimensions Length Height Total Available Stacking Volume 1 [bft] Actual Lumber Capacity 1 [bft] 850 / / / / 7200 External Dimensions 1 Length approx. Height Width 11 2 Optional Equipment All HIGH VAC -S models are available with increased heating, cooling and fan performance as HIGH VAC -S - Special for drying thin hardwoods and softwoods. S / / / / / / Model S4 and up include a standard control room. An optional control room is available for Models S1 through S3. S / / / / Available heat sources are steam, hot water, thermal oil and electricity or combinations thereof. S4 S6 S / / / / / / / / / / / / For three package high stacks and up, kiln carts include standard bumper posts for ease of loading. Monitoring by modem from another location is available as an option. The possibility of Modem monitoring of the drying process by the Brunner wood technology specialists is included. S / / / / S / / / Lumber capacity, unedged / edged, standard 2 4' (up to 1.25 m) wide packages 8 / 4" (52 mm). Package height 4' (1.2 m). (Package height for only Model S1 is 5' 11" (1.80 m) Package widths of 5' (1.52 m) to 8' (2.44 m) are available for S1 only 4 7 (1.40 m) available Other lengths are available Including allowance for weights for prevention of cupping of top layers Installations with tracks at ground level Especially as Research laboratory dry kiln.

7 HIGH VAC -S: Technical High value aluminum is our material of choice We use high value aluminum alloys in our HIGH VAC -S which have proven successful in our conventional kilns for many decades. In comparison to, for example stainless steel, aluminum alloys make it possible to design an almost unlimited variety of sophisticated, useful and elegant extruded shapes and profiles. (please see photo). As in automobile production we are also relaying more and more on light and strong aluminum alloys. Climate - Zones (patented) The HIGH VAC -S is divided in several climate zones along its length axis. The heat distribution in each drying zone is regulated separately by the computer and the fan system. By individually controllable groups of heating coils and fans, the climate in the kiln is optimized by zones, based on continuously monitored lumber conditions in the individual zones. Under certain limitations, the zoned control system allows the drying of a mix of different species and various thickness in the same kiln load. Also if necessary, the HIGH VAC can be operated with a partial load. This means more flexibility to accommodate a wide range of production requirements. Condensation with Volume Measurement Contrary to conventional dry kilns, the moisture removed from the lumber in the HIGH VAC is not exhausted with the heat inefficiently into the atmosphere. It is collected in a channelled condensate reservoir. As it drains, the water quantity from the lumber is constantly measured and recorded, just as if the kiln contained a continually operating sample scale. The moisture from the lumber can also be used as spraying and conditioning medium for the lumber in the kiln (patented). Electric Heating Coils for the HIGH VAC -S1 As an alternative the HIGH VAC -S1 can be supplied with electrical heating coils. At a later date, the electric heating coils can easily be replaced or supplemented by steam or hot water coils. Rational combination of electric and hot water heating coils: The warm water heating coils are sized and installed in the usual manner. They are controlled by a single valve. The additional electric heating coils, installed on the other side of the lumber stacks, are controlled by zones. The warm water heating coils supply the major basic heat load requirement. The electric heating makes available the supplemental additional heat which may be required by each individual zone. Gently Lumber Cooling In the well insulated HIGH VAC -S housing, the heat is removed quickly from the lumber by the condensate fan while still under vacuum. This is contrary to competitive kilns, where the shock-like opening of the doors can result in, specially hardwoods, damage and checking to the lumber. Advantages: In addition to the usual zone control, an extra heating source is available for higher temperature drying or for the use of inexpensive offpeak power) Additional optimization of a drying cycle due to the availability of the electric booster coils During boiler down time, emergency operation can continue with the electric heating coils Bypassing electric power usage partially or completely during peak load periods Computer controlled usage of inexpensive electric power during off peak load periods New Vacuum Pump Eliminates Water Consumption The times are over for enormous costs for fresh water as operating and cooling fluid for vacuum pumps. Thanks to new technology the HIGH VAC -S vacuum pumps operate without water.

8 HIGH VAC -S Utilize lumber waste usefully and efficiently Energy Management Wood fired technology - an optimal addition to the advanced drying technology of the HIGH VAC. Modern technology, by which you profit two ways: You will utilize your lumber waste and you maximize your wood fired boilers with the BRUNNER Energy Management System. The software package is compatible with our B9400 control system and combines the energy source with the energy users. By considering all energy users, in reference to their performance, temperature levels, operating cycles, etc., the boiler performance will be optimized to the highest level of efficiency. Result: The economy of the whole system is maximized! HIGH VAC -S1 with wood fired boiler and energy management system This combination software can be used on our computerized control system B9400 and combines energy source and energy user. By consideration of all connected heat users in reference to their connection performance, temperature level, running times, etc. the performance and operation of your boiler will be maximized. Result: highest efficiency of the total system. Energy Source Efficiency B 9400 Time Energy User Conventional Kilns HIGH VAC Building Heating Others Enterprises HIGH VAC and products: Above diagram: BRUNNER ENERGY MANAGEMENT SYSTEM BRUNNER HILDEBRAND OFFICE LUMBER DRY KILN CO. SOUTH EUROPE + SOUTH AMERICA 3625 Center Circle Drive Grünpfad 2 Suite A Fort Mill, SC / USA D Singen Tel Tel Fax Fax brunner@comporium.net romagni-brunnerhildebrand@t-online.de Wood Technology: Conventional lumber dry kilns, all systems and capacities, HIGH VAC large capacity vacuum kilns, Steaming chambers, pallet heat treating chambers, heat recovery systems Electronic and Computer Technology: Kiln controls, computerized kiln control systems, software, variable speed drive systems, Programmable controllers HILDEBRAND HOLZTECHNIK GMBH BRUNNER TROCKENTECHNIK GMBH info@brunner-hildebrand.com Enterprise of the group Zentrale + Hauptwerk Werk Süd D Gehrden/Hannover, Vorwerkstr. 9 D Oberboihingen/Stuttgart, Nürtinger Str. 68 Tel.: / Tel.: / Fax: / Fax: / technical modifications subject to change, 05/2003 copyright BRUNNER TROCKENTECHNIK GMBH, 2003

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