Option Printer JS-504 THEORY OF OPERATION. Code Y
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1 Option Printer THEORY OF OPERATION Code Y
2 PUBLICATION ISSUED BY: Olivetti S.p.A. 77, Via Jervis Ivrea (TO) Italy Copyright 2008, Olivetti All rights reserved
3 Revision history After publication of this service manual, the parts and mechanism may be subject to change for improvement of their performance. Therefore, the descriptions given in this service manual may not coincide with the actual machine. When any change has been made to the descriptions in the service manual, a revised version will be issued with a revision mark added as required. Revision mark: To indicate clearly a section revised, 1 is shown at the left margin of the revised section. The number inside 1 represents the number of times the revision has been made. To indicate clearly a page that contains the revision, 1 is shown near the page number of the corresponding page. The number inside 1 represents the number of times the revision has been made. NOTE Revision marks shown in a page are restricted only to the latest ones with the old ones deleted. When a page revised in Ver. 2.0 has been changed in Ver. 3.0: The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted. When a page revised in Ver. 2.0 has not been changed in Ver. 3.0: The revision marks for Ver. 2.0 are left as they are.
4 Theory of Operation Ver. 1.0 Aug CONTENTS Outline 1. Product specification Paper path Exit to the Upper tray Exit to the Lower tray... 3 Construction and operation 3. Construction Drive Operation Transport/exit section Paper transport Transport path switching Full-of-paper detecting mechanism Paper shift section Paper shift mechanism Shift operation overview Outline i
5 Theory of Operation Ver. 1.0 Aug Outline Blank Page ii
6 Theory of Operation Ver. 1.0 Aug Product specification Outline 1. Product specification A. Type Type Installation Document alignment Built-in type 2-bin stacker Installed in main body Center B. Functions Modes Sort, group, sort offset, group offset Outline C. Paper Upper tray Lower tray Exit tray Size Type Capacity A5S, B5S/B5, A4S/A4, B4, A3 8-1 / 2 X 11S/8-1 / 2 X 11, 8-1 / 2 X 14, 11 X 17 Max.: 297 mm X mm inch X 17 inch Min.: 148 mm X 210 mm 5.75 inch X 8.25 inch A6S, A5S/A5, B6S, B5S/B5, A4S/A4, B4, A3, A3 Wide, Post card S 5-1 / 2 X 8-1 / 2 S/5-1 / 2 X 8-1 / 2, 8-1 / 2 X 11S/8-1 / 2 X 11, 8-1 / 2 X 14, 11 X 17, 12-1 / 4 X 18 Max.: mm X 1200 mm inch X inch Min.: 90 mm X mm 3.5 inch X 5.5 inch Special paper Plain paper (64 to 90 g/m 2 ) (17 to 24 lb) Plain paper (64 to 90 g/m 2 ) (17 to 24 lb) Thick paper 1 (91 to 120 g/m 2 ) (24.25 to 32 lb) Thick paper 1 + (121 to 157 g/m 2 ) (32.25 to lb) Thick paper 2 (158 to 209 g/m 2 ) (42 to 55.5 lb) Thick paper 3 (210 to 256 g/m 2 ) (55.75 to 68 lb) Thick paper 4 (257 to 300 g/m 2 ) (68.25 to lb) OHP film Post card Label Envelope Long size paper 50 sheets 150 sheets 20 sheets 10 sheets 1 sheet Y Theory of Operation 1
7 1. Product specification Theory of Operation Ver. 1.0 Aug D. Offset function Exit tray Shift amount Types of paper to be used Size Lower tray 30 mm Plain paper, Thick paper 1/1+/2/3/4 B5S/B5, A4S/A4, B4, A3 8-1 / 2 X 11S/8-1 / 2 X 11, 8-1 / 2 X 14, 11 X 17 E. Machine specifications Outline Power requirements Max. power consumption Dimensions Weight DC 24 V ± 10 % (supplied from the main body) DC5 V ± 5 % 40 W or less 431 mm (W) X 540 mm (D) X 131 mm (H) 17 inch (W) X inch (D) X 5.15 inch (H) 543 mm (W) X 477 mm (D) X mm (H) *1 22 inch (W) X inch (D) X 5.15 inch (H) *1 5.0 kg (11 lb) *1: Size when the paper exit tray is pulled out F. Operating environment Conforms to the operating environment of the main body. NOTE These specifications are subject to change without notice. 2 Theory of Operation Y
8 Theory of Operation Ver. 1.0 Aug Paper path 2. Paper path 2.1 Exit to the Upper tray Outline A0D5T1C101AA 2.2 Exit to the Lower tray A0D5T1C102AA Y Theory of Operation 3
9 2. Paper path Theory of Operation Ver. 1.0 Aug Outline Blank Page 4 Theory of Operation Y
10 Theory of Operation Ver. 1.0 Aug Construction Construction and operation 3. Construction A0D5T2C112AA Upper tray Transport path switching mechanism Lower tray Paper shift mechanism A0D5T2C101AA Upper tray exit sensor (PS2) Lower tray exit sensor (PS1) Route change home sensor (PS4) Front door sensor (PS3) Shift home sensor (PS6) A0D5T2C113AA Y Theory of Operation 5
11 4. Drive Theory of Operation Ver. 1.0 Aug Drive JS control board (JSCB) Transport motor (M1) Upper tray exit roller Lower tray exit roller Shift motor (M2) Retraction motor (M3) A0D5T2C102AA 6 Theory of Operation Y
12 Theory of Operation Ver. 1.0 Aug Operation 5. Operation 5.1 Transport/exit section Paper transport The transport motor is energized a predetermined period of time after the paper has activated the paper exit sensor of the copier. Drive of the transport motor rotates the exit roller, so that paper is transported into the corresponding tray. Transport motor (M1) Upper tray exit roller Lower tray exit roller A0D5T2C103AA Y Theory of Operation 7
13 5. Operation Theory of Operation Ver. 1.0 Aug Transport path switching A. Overview The paper path switching guide adequately switches the paper transport path to ensure that the paper is transported properly into the upper or lower tray as necessary. The output tray is determined according to the setting made in Output Tray Setting of Administrator Setting and options of finishing, paper type, and paper size as selected for copy job setup. Output tray Output Tray Setting Finishing Paper type Paper size Upper tray Set to upper tray Lower tray Set to lower tray Sort Plain paper, Recycled paper Plain paper, Recycled paper, Special paper A3wide, A5 A6S, B6S Upper tray Paper path switching guide Feeding from main body Lower tray A0D5T2C106AA 8 Theory of Operation Y
14 Theory of Operation Ver. 1.0 Aug Operation B. Operation Drive from the route change motor moves the paper path switching guide up or down to select the output tray for the paper. The route change home sensor detects the position of the paper path switching guide. Output tray Guide moving direction Route change home sensor Upper tray Guide swung down Unblocked Lower tray Guide swung up Blocked Route change motor (M3) Paper path switching guide Cam Route change home sensor (PS4) A0D5T2C104AA Paper path switching guide Guide swung down (to feed paper into upper tray) Guide swung up (to feed paper into lower tray) A0D5T2C105AA Y Theory of Operation 9
15 5. Operation Theory of Operation Ver. 1.0 Aug (1) Predrive The route change motor is energized to move the paper path switching guide into a position for feeding paper into the lower tray when the copier is turned ON or released from the sleep mode, or a malfunction is reset. (2) Paper exit into the upper tray The route change home sensor is used to determine the position, at which the paper path switching guide is stopped, so that the motion of the switching guide can be controlled as necessary. Route change home sensor Paper path switching guide stop position Unblocked Paper fed into upper tray Not applicable Blocked Paper fed into lower tray Control details The route change motor is energized to move the paper path switching guide into the position, at which paper is fed into the upper tray. Paper path switching guide Before switching After switching A0D5T2C108AA Control for feeding paper into upper tray - paper path switching guide moved, feeding out two sheets of paper Exit sensor at copier Transport motor (M1) Route change home sensor(ps4) Route change motor (M3) Lower exit sensor (PS1) Upper exit sensor (PS2) Shift motor (M2) Shift home sensor (PS6) [1] [2] [3] [4] [5] [6] [7] A0D5T2C119AA [1] 1st sheet of paper activating exit sensor of copier [5] 2nd sheet of paper activating exit sensor of copier [2] Drive of route change motor started [6] 2nd sheet of paper reaching upper tray [3] Drive of transport motor started [7] 2nd sheet of paper fed out, transport motor deenergized [4] 1st sheet of paper reaching upper tray 10 Theory of Operation Y
16 Theory of Operation Ver. 1.0 Aug Operation (3) Paper exit into the lower tray The route change home sensor is used to determine the position, at which the paper path switching guide is stopped, so that the motion of the switching guide can be controlled as necessary. Route change home sensor Unblocked Paper path switching guide stop position Paper fed into upper tray Blocked Paper fed into lower tray Not applicable Control details The route change motor is energized to move the paper path switching guide into the position, at which paper is fed into the lower tray. Paper path switching guide Before switching After switching A0D5T2C107AA Control for feeding paper into lower tray - paper path switching guide not moved, feeding out two sheets of paper Exit sensor at copier Transport motor (M1) Route change home sensor(ps4) Route change motor (M3) Lower exit sensor (PS1) Upper exit sensor (PS2) Shift motor (M2) Shift home sensor (PS6) [1] [2] [3] [4] [5] [6] A0D5T2C110AA [1] 1st sheet of paper activating exit sensor of copier [4] 2nd sheet of paper activating exit sensor of copier [2] Drive of route change motor started [5] 2nd sheet of paper reaching lower tray [3] 1st sheet of paper reaching lower tray [6] 2nd sheet of paper fed out, transport motor deenergized Y Theory of Operation 11
17 5. Operation Theory of Operation Ver. 1.0 Aug Full-of-paper detecting mechanism Each tray is mounted with a tray paper full detect board that detects a full-of-paper condition of the tray. The tray paper full detect board consists of a light emitter (LED) and a photoreceiver that are paired up to serve for each tray. The system determines that the tray is in a full-ofpaper condition when paper blocks the LED light. When a full-of-paper condition is detected, the copier feeds paper being printed out and then stops, with a corresponding message shown on the control panel. A stack of 150 sheets of plain paper (lower tray) is detected as a full-of-paper condition, excluding curled paper. Upper tray paper full detect board/pr (T2FDTB/PR) Upper tray paper full detect board/led (T2FDTB/LED) Lower tray paper full detect board/pr (T1FDTB/PR) Lower tray paper full detect board/led (T1FDTB/LED) A083T2C514AA 12 Theory of Operation Y
18 Theory of Operation Ver. 1.0 Aug Operation 5.2 Paper shift section Paper shift mechanism The shift section is shifted forward during paper exit so that print jobs can be offset, one job from another. The shift section is moved by drive supplied from the shift motor. The shift operation is executed when the sort function is used by the user. Front Shift section Lower tray exit roller Rear Shift direction A083T2C513AA Shift home sensor (PS6) Shift motor (M2) Y Theory of Operation 13
19 5. Operation Theory of Operation Ver. 1.0 Aug Shift operation overview The shift motor is energized to slide the shift section in a forward direction at a predetermined timing during paper exit into the lower tray after the trailing edge of the paper has moved past the exit roller of the copier. The position of the shift section is controlled as detailed below. Shift section position Position control Shift home sensor Home position rearward Shift home sensor output Blocked Shift position forward Shift motor speed (number of pulses) (Unblocked) After the current sheet of paper has been fed out at the shift position, the shift section is returned to its home position before the next sheet of paper reaches the lower tray exit roller. Paper Shift section Home position Shift motor Shift position Shift home sensor A083T2C520AA 14 Theory of Operation Y
20 Theory of Operation Ver. 1.0 Aug Operation 1st sheet of paper fed out normally with the 2nd sheet of paper fed out at shift position Exit sensor at copier Transport motor (M1) Route change home sensor(ps4) Route change motor (M3) Lower exit sensor (PS1) Upper exit sensor (PS2) Shift motor (M2) Shift home sensor (PS6) Forward rotation Backward rotation [1] [2] [3] [4] [5] [6] [7] A0D5T2C111AA [1] 1st sheet of paper activating exit sensor of copier [5] 2nd sheet of paper reaching lower tray [2] Drive of transport motor started [6] Shift operation for 2nd sheet of paper started [3] 1st sheet of paper reaching lower tray [7] 2nd sheet of paper fed out at shift position [4] 1st sheet of paper fed out at normally position Shift section returned to its home position Y Theory of Operation 15
21 5. Operation Theory of Operation Ver. 1.0 Aug Blank Page 16 Theory of Operation Y
22 UPDATING STATUS DATE UPDATED PAGES PAGES CODE 10/ ST EDITION 22 Y
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