Kevlar Reinforced High Pressure Teflon Hose Assemblies AE319, AE334, AE355

Transcription

1 eroquip evlar Reinforced High Pressure Teflon Hose ssemblies E319, E334, E355 Lightweight Integral brasion Resistance Qualified to Industry Standards ompatible with erospace Fluids vailable for 3000, 4000 or 5000psi pplications

2 evlar Reinforced High Pressure Teflon Hoses and Fittings General haracteristics Today, as in the past, Eaton meets the challenge of the aerospace industry s continuing requirements for greater weight savings, superior performance and increased value with its evlar reinforced hose product line. The same evlar fiber that is used in bulletproof vests is used as the reinforcement material in Eaton s eroquip hose styles. The result is lightweight hose assemblies that are capable of handling hydraulic pressures up to 5000psi. evlar hoses are made of high temperature resistant aramid fibers having a unique combination of toughness and exceptional thermal stability. These properties offer increased strength and reduced weight for the complete line of reinforced eroquip hoses. The Teflon tube used in Eaton s reinforced high pressure hose is manufactured to the same stringent standards as the tube used in our wire reinforced hoses. Inherent resiliency and toughness are built into the extruded tube by the close control of factors affecting crystallinity. The extruded tube has a tough, smooth, waxlike texture which resists erosion and has sufficient conductivity to prevent electrostatically-induced hose failures. pplication ata The evlar reinforced Teflon hose is suitable for use with fuels, lube oils, hydraulic fluids, coolants or solvents commonly used in aircraft applications. Superior vibration resistance and low volumetric expansion make these hoses ideal for high pressure hydraulic system applications. The hoses shown in this bulletin are rated according to the listed industry specifications. These various ratings are for specific service requirements related to specified temperature, pressure and impulse conditions. In many cases, a specific rating can be successfully exceeded if other variables are modified. Our trained support staff are available to help with recommendations for special applications. Identification white layline consisting of Eaton s eroquip hose part number, size and specification number (where applicable) is printed along the length of the hose. Fittings Fittings are available in both flareless and rcseal styles to mate with S33514 or S4375 (applies to E319 and E355) and S85421 or S4207 end connections. E334 flareless mates with S5827 or EN6123. In addition, elbow fittings are available in standard 45 and styles. ontact Eaton about special fittings for custom installations. Fitting Material E319/E334 FITTINGS Nut - Ti-6I-4V (MS4928 or MS4965) Wire RES (MS5685) or 302 RES (MS5637) Nipple - Ti-6I-4V (MS4965) Socket RES (QQ-S-763 and MS5639) E355 FITTINGS Nut - Ti-6I-4V (MS4928 or MS4965) Wire RES (MS5685) or 302 RES (MS5637) Nipple - Ti-6I-4V (MS4965 or MS4928) Socket - ommercially pure titanium (STM B 348 Grade 2) E319 Heavy uty Hose 3000/4000psi Operating Pressure Hose ata ash Size O.. Tube Size (in) Hose I.. minimum (in) Hose O.. maximum (in) Max. Operating Pressure (psi) Proof Pressure (psi) Min. High Temp. Burst Pressure (psi) 12,000 12,000 12,000 12,000 12, Min. Room Temp. Burst Pressure (psi) 16,000 16,000 16,000 16,000 16,000 12,000 Minimum Bend Radius (in) Nominal Weight per Inch (lbs) Temperature Range: -65 F to +275 F (-54 to +135 ) onstruction: Extruded, conductive Teflon inner tube, with one (-4 size), two (-6 through -10 sizes) or three (-12 and -16 sizes) layers of full-coverage evlar reinforcement and a full-coverage black PBI/ evlar (-4 through -12 sizes) or black polyester (-16 size) outer braid. Industry Specifications: Qualified to Eaton specifications for 4000psi operation and meets performance requirements of S4623. F pprovals: Sizes -4 thru -12 are certified to TSO-75, Type II-B-S/P 2 ETON erospace Group TF pril 2013

3 E319 Fittings and Hose ssemblies 3000psi Flareless Fitting imensions Straight 45 THRE T THRE T THRE T ash Size *Nipple ssembly Max. Ref. Nom. Min. H Ref. Thread T Hex Y Ref. Nom. Wt. (lbs) w/socket -4 E32821E UNJF-3B E32821G UNJF-3B E32821H UNJF-3B E32821J UNJF-3B E UNJ-3B E32821M UNJ-3B E32898E UNJF-3B E32898G UNJF-3B E32898H UNJF-3B E32898J UNJF-3B E UNJ-3B E32898M UNJ-3B E32822E UNJF-3B E32822G UNJF-3B E32822H UNJF-3B E32822J UNJF-3B E UNJ-3B E32822M UNJ-3B *Nipple assembly part number does not include socket 3000psi Hose ssemblies - Flareless to Flareless B ash Sizes ssembly Nipple Nipple B Socket -4 thru E32821 E32821 E thru E32821 E32898 E thru E32821 E32822 E thru E32898 E32898 E thru E32898 E32822 E thru E32822 E32822 E28571 ETON erospace Group TF pril

4 E319 Fittings and Hose ssemblies 4000psi Flareless Fitting imensions Straight THRE T THRE T 45 THRE T ash Size *Nipple assembly part number does not include socket *Nipple ssembly Max. Ref. Nom. Min. H Ref. Thread T Hex Y Ref. Nom. Wt. (lbs) w/socket -4 E29572E UNJF-3B E29572G UNJF-3B E29572H UNJF-3B E29572J UNJF-3B E UNJ-3B E29574E UNJF-3B E29574G UNJF-3B E29574H UNJF-3B E29574J UNJF-3B E UNJ-3B E29576E UNJF-3B E29576G UNJF-3B E29576H UNJF-3B E29576J UNJF-3B E UNJ-3B psi Hose ssemblies - Flareless to Flareless B ash Sizes ssembly Nipple Nipple B Socket -4 thru E29572 E29572 E thru E29572 E29574 E thru E29572 E29576 E thru E29574 E29574 E thru E29574 E29576 E ETON erospace Group TF pril thru E29576 E29576 E28571

5 E319 Fittings and Hose ssemblies 3000/4000psi rcseal Fitting imensions H (I..) (I..) Straight HEX THRE THRE T T ash Size *Nipple ssembly Max. Ref. Nom. Min. H Thread T Hex Y Ref. -4 E31640E UNJS-3B E31640G UNJS-3B E31640H UNJS-3B E31640J UNJS-3B E UNJ-3B ** E31640M UNJS-3B Nom. Wt. (lbs) w/socket -4 E31641E UNJS-3B E31641G UNJS-3B (I..) 45 HEX HEX THRE THRE T T -8 E31641H UNJS-3B E31641J UNJS-3B E UNJ-3B ** E31641M UNJS-3B E31642E UNJS-3B E31642G UNJS-3B (I..) HEX HEX THRE THRE T T *Nipple assembly part number does not include socket -8 E31642H UNJS-3B E31642J UNJS-3B E UNJ-3B ** E31642M UNJS-3B /4000psi Hose ssemblies - rcseal to rcseal B ash Sizes ssembly Nipple Nipple B Socket -4 thru -16** 246 E31640 E31640 E thru -16** 247 E31640 E31641 E thru -16** 248 E31640 E31642 E thru -16** 249 E31641 E31641 E thru -16** 250 E31641 E31642 E28571 ** -16 is only rated at 3000 psi -4 thru -16** 251 E31642 E31642 E28571 ETON erospace Group TF pril

6 E355 Standard uty Hose 3000/4000psi Operating Pressure Hose ata ash Size O.. Tube Size (in) Hose I.. minimum (in) Hose O.. maximum (in) Max. Operating Pressure (psi) 3000/ / / /4000 Proof Pressure (psi) Min. High Temp. Burst Pressure (psi) 12,000 12,000 12,000 12,000 Min. Room Temp. Burst Pressure (psi) 16,000 16,000 16,000 16,000 Minimum 3000 psi Bend Radius (in) Minimum 4000 psi Bend Radius (in) Nominal Weight per Inch (lbs) Temperature Range: -65 F to +275 F (-54 to +135 ) onstruction: Extruded, conductive Teflon inner tube, with one (-4 through -8 sizes) or two (-10 size) layers of full-coverage evlar reinforcement and a full-coverage black polyester outer braid. Industry Specifications: Meets the requirements of SE specification S1975 for 3000/4000 psi operation. Listed on PRI/QPL S1975. F pprovals: ll sizes are certified to TSO-75, Type II-B-S/P. 6 ETON erospace Group TF pril 2013

7 E355 Fittings and Hose ssemblies 3000/4000 psi Flareless Fitting imensions Straight Straight 45 THRE T 45 THRE T THRE T THRE T THRE T THRE T *Nipple assembly part number does include socket ash Size *Nipple ssembly Max. Ref. Nom. Min. H Ref. Thread T Hex Y Ref. Nom. Wt. (lbs) w/socket -4 E32631E UNJF-3B E32631G UNJF-3B E32631H UNJF-3B E32631J UNJF-3B E32894E UNJF-3B E32894G UNJF-3B E32894H UNJF-3B E32894J UNJF-3B E32646E UNJF-3B E32646G UNJF-3B E32646H UNJF-3B E32646J UNJF-3B /4000 psi Hose ssemblies - Flareless to Flareless (S1975) B ash Sizes Fitting Fitting B 3000psi ssembly 4000psi ssembly S4568/S thru -10 E32631 E S4569/S thru -10 E32631 E S4570/S thru -10 E32631 E S4571/S thru -10 E32894 E S4572/S thru -10 E32894 E S4573/S thru -10 E32646 E ETON erospace Group TF pril

8 E355 Fittings and Hose ssemblies 3000/4000psi rcseal Fitting imensions Straight THRE T Straight HEX THRE T Straight THRE T HEX HEX 45 THRE T 45 THRE T 45 THRE T ash Size *Nipple ssembly Max. Ref. Nom. Min. H Thread T Hex Y Ref. Nom. Wt. (lbs) w/socket -4 E36553E UNJS-3B E36553G UNJS-3B E36553H UNJS-3B E36553J UNJS-3B E37200E UNJS-3B E37200G UNJS-3B E37200H UNJS-3B E37200J UNJS-3B E37225E UNJS-3B E37225G UNJS-3B E37225H UNJS-3B THRE THRE T T -10 E37225J UNJS-3B THRE T *Nipple assembly part number does include socket 3000/4000 psi Hose ssemblies - rcseal to rcseal S1975) B ash Sizes Fitting Fitting B 3000psi ssembly 4000psi ssembly S4574/S thru -10 E36553 E S4575/S thru -10 E36553 E S4576/S thru -10 E36553 E S4577/S thru -10 E37200 E S4578/S thru -10 E37200 E S4579/S thru -10 E37225 E ETON erospace Group TF pril 2013

9 E334 Hose 5000psi/ 5080psi Operating Pressure Hose ata ash Size O.. Tube Size (in) Hose I.. minimum (in) Hose O.. maximum (in) Max. Operating Pressure (psi) Proof Pressure (psi) 10,160 10,160 10,160 10,160 10,160 10,160 Min. High Temp. Burst Pressure (psi) 17,000 17,000 17,000 17,000 15,240 15,240 Min. Room Temp. Burst Pressure (psi) 20,320 20,320 20,320 20,320 20,320 20,320 Minimum Bend Radius (in) Nominal Weight per Inch (lbs) Temperature Range: -65 F to +275 F (-54 to +135 ) onstruction: Extruded, conductive Teflon inner tube, with two (-4 through -6 sizes), or three (-8 through -16 sizes) layers of full-coverage evlar reinforcement and a full-coverage black PBI/ evlar outer braid. Industry Specifications: Sizes -4 through -10 meet the performance requirements of MIL-H for 5000 psi operation. Sizes -4 through -16 are qualified to S5951 for 5080 psi pressures and are listed in PRI/QPL for S5951, and qualified to irbus spec BS1335. ETON erospace Group TF pril

10 E334 Fittings and Hose ssemblies 5080psi Flareless Fitting imensions ash Size *Nipple ssembly Max. Ref. Nom. Min. H Ref. Thread T Hex Y Ref. Nom. Wt. (lbs) w/socket -4 E61342E UNJEF-3B E61342G UNJEF-3B E61342H UNJEF-3B E61342J UNJEF-3B Straight THRE T -12 E UNJEF-3B E61342M UNJ-3B E61344E UNJEF-3B E61344G UNJEF-3B E61344H UNJEF-3B E61344J UNJEF-3B THRE T -12 E UNJEF-3B E61344M UNJ-3B E61346E UNJEF-3B E61346G UNJEF-3B THRE T *Nipple assembly part number does not include socket -8 E61346H UNJEF-3B E61346J UNJEF-3B E UNJEF-3B E61346M UNJ-3B psi Hose ssemblies - Flareless to Flareless (S5951) B ash Sizes ssembly Nipple Nipple B Socket S thru E61342 E61342 E29050E E61044G-M S thru E61342 E61344 E29050E E61044G-M S thru E61342 E61346 E29050E E61044G-M S thru E61344 E61344 E29050E E61044G-M S thru E61344 E61346 E29050E E61044G-M S thru E61346 E ETON erospace Group TF pril 2013 E29050E E61044G-M

11 How to omplete Hose ssembly Part Numbers The part numbers shown here represent standard configurations of E319 Hose with materials, markings and cleaning requirements conforming to the related military or aerospace standards as they apply. If your requirements differ from these standards, the hose assemblies you order will be assigned new customer specific part numbers by Eaton. To order E355 or E344 Hose ssemblies, you should use the S part numbers. Example of Eaton Part Number 129H S S U Base Part Number and Hose Size ode Use - if Sleeve is Not Required B = Shrink-on brasion Sleeve R - Step own One Size S - Hose Size { E - Step Up One Size Length of ssembly in Inches Fraction of an Inch in Eighths Straight Fitting Fitting Lockwire Holes U-Two Lockwire Holes W-Three Lockwire Holes Leave haracter Space Blank if Lockwire Holes are Not Required ngle in degrees Example of Eaton Part Number 139H U 270 Base Part Number and Hose Size ode Meausre angle counter-clockwise EN VIEW On assemblies with an elbow fitting on each end, measure the orientation angle as shown above. dd the angle measurement as a suffix to the base part number. In all cases, the angle should be expressed in 3 digits. For example, should be written 090. If the angle desired is 0, specify 000. Use - if Sleeve is Not Required B = Shrink-on brasion Sleeve Length of ssembly in Inches Fraction of an Inch in Eighths Lockwire Holes U-Two Lockwire Holes W-Three Lockwire Holes Use - if Lockwire Holes are Not Required Orientation ngle The length for flareless hose assemblies can be measured to the end of the nipple or to the gauge point, as referenced in NS1760. When defining the part number length, use the length between the gauge points. The dimension shows the distance between the end of the nipple and the gauge point (reference pages 4, 5 and 8). This part number format is consistent with the SE S part number format. Hose ash Size Letter ode E G H J M ETON erospace Group TF pril

12 Eaton erospace Group onveyance Systems ivision 300 South East venue Jackson, Michigan Phone: (517) Fax: (517) Eaton erospace Group 9650 Jeronimo Road Irvine, alifornia Phone: (949) Fax: (949) opyright 2013 Eaton Teflon and evlar are a registered trademarks of upont. ll Rights Reserved opying or Editing is Forbidden Form No. TF (Supersedes 173) pril 2013