Pro/ENGINEER Wildfire 2.0 With Integrated Pro/MECHANICA

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1 MAE 244 : Dynamics and Strength Laboratory Fall 2005 Tutorial Material for Pro/ENGINEER Wildfire 2.0 With Integrated Pro/MECHANICA Tutorial 2: Modeling Cantilever Beam and Performing Finite Element Analysis using Pro/MECHANICA Chuanyu Feng, PhD

2 Modeling Cantilever Beam using Extrusion Introduction In this session, we will first make a cantilever beam using Extrusion feature. Then use the integrated Pro/MECHANICA to perform the finite element analysis of this cantilever beam. Create a Cantilever Beam 1. Start Pro/E Wildfire. 2. Click menu: File New. A dialog will pop up as shown in Figure Give a new name and/or description if desired. 4. Click OK button and Pro/E will create an empty solid part. Figure 1. Create a Cantilever Beam 5. Select the Front Reference plan. 6. Then click the Sketch Tool. Information will be filled in the Sketch Window. Chuanyu tony Feng 2

3 7. Click Sketch button in Figure Now Pro/E is in the Sketch mode. This will allow you to sketch in the XY plane and extrude in the Z direction. 9. You can close the References window by click close button. Figure 2. Start a sketch: Options 10. You can close the References window by click close button. 11. You can setup the Sketch options by click menu Sketch Options 12. Choose the Rectangle tool to create a rectangle (Figure 3). Figure 3. Draw a rectangle Chuanyu tony Feng 3

4 13. Click or Middle mouse button to De-select the Rectangle tool. 14. Double click the dimension; change it to 2in width by 4in height. Press Enter key on the keyboard to finish the input. 15. Click to finish the sketching Figure 4. Change dimension Chuanyu tony Feng 4

5 1. Select the sketch 2. Use Extrude tool Figure 5. Rotated Sketch 16. Rotate the sketch. So you can see how it was put on the reference plane. 17. Select Sketch 1 in the model tree, then Click the Extrude tool Chuanyu tony Feng 5

6 1. You will see a preview with the default extrusion depth value 2. Input 30 instead of using a default value 3. This is the updated view 4. Click the Checkmark button Figure 6. Preview, Input Input 30, Press Enter key on the keyboard. Pro/E will show updated preview 19. Click middle mouse button or click the Green check mark to finish the part. 20. Save the part by click File Save, or click the disk icon in the toolbar region. Click OK button. Chuanyu tony Feng 6

7 FEA using Pro/MECHANICA Pro/MECHANICA has two working mode, standalone and integrated. In this part, you will use the integrated Pro/MECHANICA to analyze the Cantilever Beam. For a general analysis, it takes 3 steps 1. Assign material information 2. Setup load and constraint boundary conditions 3. Run the analysis and view the results Change working mode to Pro/MECHANICA 1. Click menu Applications Mechanica to Enter Pro/MECHANICA working mode. 2. Review the unit information, Click Continue button to proceed (Figure 7) Figure 7. Unit information 3. In the pop-up dialoge Model Type, choose Structure if it is not shown. 4. Make sure FEM Mode is UN-checked. This option tells Pro/MECHANICA uses its own solver. If you check the FEM Mode, it will generate FEA input file for external solvers, such as ANSYS. 5. Click OK to proceed. Chuanyu tony Feng 7

8 Figure 8. Choose the working model type Create a new material and assign it to the part 1. Show the Mechanica Objects and Actions tool bar on the right chest region. 1. Put mouse in the right toolchest region, 2. Right click the show up the Configuration menu 3. Make sure Mechanica Objects and Actions are checked. These information are accessable from Main Menu: Inserts and Analysis Figure 9. Right toolchest configuration Chuanyu tony Feng 8

9 2. Select Main menu: Properties Materials 3. Click New button on the pop-up Materials dialog 4. Enter corresponding values as shown in Figure 11. Click Ok to finish material definition. Figure 10. Materials Figure 11. Material definition Chuanyu tony Feng 9

10 5. The defined material appears on the Materials in Model List. (Selected) 6. Click Assign button, 7. Select Part from the list menu. Pro/E will hide the materials dialog and let you choose the part for the material. 8. Move mouse over the cantilever beam, it will become highlighted. Click on it. 9. Click middle mouse button to confirm the selection. Or Click the OK button in the Select window. 10. close the materials window 11. Save the file Middle mouse button or click OK here to confirm the selection Figure 12 Chuanyu tony Feng 10

11 Apply Boundary Conditions: Constraints and Loads Boundary conditions including loads and constraints are applied in this section. You can use the shortcut on the toolbar or use corresponding menu. Displacement boundary 1. Click main menu: Insert Displacement Constraint 2. Click the surface on one end of the cantilever beam 3. Click mouse middle button to confirm the selection ( or click OK button in the select window). Then the two small windows at the bottom will close. These 3 new windows will pop up for inputting corresponding information Click this end to select. Click middle mouse button or OK button Figure 13 Apply constraints Chuanyu tony Feng 11

12 Figure 14. Setup constraint 4. Input Fixed_End as the name of the constraint, and then click OK button to finis the setup. Chuanyu tony Feng 12

13 Apply Load 5. Rotate the cantilever beam, so that the other end is facing you. 6. Click main menu: Insert Force/Moment Load 7. Click the surface on end of the cantilever beam ( Opposite to the one has displacement boundary condition) 8. Click mouse middle button to confirm the selection ( or click OK button in the select window). Then the two small windows at the bottom will close. 9. In the Force/Moment Load window: Change the name to Applied_Load_in_Y, 10. Input -100 in the Force Y component 11. Click Ok to confirm it. Figure 15. Load setup Chuanyu tony Feng 13

14 You can review and edit this information on Boundary conditions Figure 16. Cantilever Beam with Load and displacement Boundary conditions 12. Now the Boundary conditions are all setup. And we are ready to do the analysis. Chuanyu tony Feng 14

15 Figure Click main menu: Analysis Mechanical Analysis/Studies 14. It will bring the Analysis and Design Studies window 15. Click menu from the Analysis and Design studies window: File New Static Chuanyu tony Feng 15

16 Figure It will bring the Static Analysis Definition window 17. Make sure Constrains and Loads set are highlighted. 18. Click OK to proceed Chuanyu tony Feng 16

17 Displace status Figure 19. Run analysis 19. Click menu: Run Start in the Analysis and Design Studies window 20. click Yes on the Question window for error detection. 21. Click the displace status button to see the status of analysis Chuanyu tony Feng 17

18 Figure 20. Run status 22. Analysis will be done once you see the Run Completed. Close the window when it is done. 23. click the main menu: Analysis Results ( button ), Pro/E will start a new window. Click menu: Insert Results Window, you will see a new window popped up, Result Window Definition. 24. If you click the button directly in the window show in Figure 19, you will automatically pop up the Result Window Definition with opened result (Figure 23). Figure 21 Chuanyu tony Feng 18

19 25. Click the button 26. chose Analysis1, click Open Figure 22. Open the result file 27. Result Window Definition is extended, more options are shown. 28. Choose ZZ component in Quantity page Figure 23. Setup options Chuanyu tony Feng 19

20 29. Select Display Options page, setup as shown in the following figure. 30. Click OK and Show to display the stress distribution Figure 24. Setup options Chuanyu tony Feng 20

21 Figure 25. Results 31. Select menu: Edit Result Window (or click ) to edit the result window. Export Results as an Image File This part will go through the steps in exporting the results from Pro/MECHANICA to image files. You can save in different file format, but for reasonable quality with smaller file size, JPG file is a good choice. Then you can insert it into popular word processor, such as Microsoft WORD. 1. Click menu: File Export Image Chuanyu tony Feng 21

22 Figure 26. Export an image Figure 27. Choose JPEG from Output Format 2. Change output format to JPEG ( last choice) 3. check the To File option, Input the File name or Use the Browse button to navigate to a desired folder and input the file name. (Figure 28) 4. Now it is ready to use the JPG file anywhere you want. Chuanyu tony Feng 22

23 Figure 28. Output to image file 5. Close the Results window by click menu: File Exit Results or click the X on the top right corner of the window. Chuanyu tony Feng 23

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