Innovative solutions for stone wool cored sandwich panels

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1 Innovative solutions for stone wool cored sandwich panels

2 For several decades, sandwich panels with stone wool cores have been used successfully in fast track construction, conferring numerous benefits compared to panels with other cores or built on site systems. ADVANTAGES OF ROCKWOOL CORE SOLUTIONS SANDWICH PANELS Stone wool cores provide non combustibility and outstanding acoustic performance 25 years of experience with robust mechanical performance Fast installation and ease of handling Easy assembly utilising lifting equipment often no scaffolding needed Free from thermal bridging benefiting from high thermal insulation Wide range of surfaces design and color finishes for walls and roofs Stone wool sandwich panels can be installed horizontally and vertically APPLICATIONS Stone wool sandwich panels cover many applications in steel building construction such as: external walls, roofs, ceiling panels, fire rated and acoustic sandwich panels for commercial and industrial buildings, clean rooms, food processing, cold storage facilities, prefabricated cabins, containers, leisure buildings, hospitals, schools, Commercial BuildingS FOOD PROCESSING sports centres

3 INDUSTRIAL BUILDINGS JOB SITES Our non-combustible stone wool core solutions: added value for our partners! With a track record of worldwide installations over many years, ROCKWOOL CORE SOLUTIONS customers have the benefit of our considerable expertise in sandwich panel cores and technology. We offer to our customers a strong partnership to specify and supply non-combustible solutions for their specific needs, according to sandwich panel standard EN 14509, building and insurance company requirements as well as operational processes. ROCKWOOL stone wool cored sandwich panels, with their outstanding thermal, fire and acoustic properties provide an unrivalled four-in-one capability. ROCKWOOL CORE SOLUTIONS specialist team will configure the best ROCKWOOL core to meet the requirements of all types of sandwich panel manufacturing lines: continuous, semi-continuous and discontinuous. We provide to our customers a comprehensive range of core material products which, from our vast experience and know-how, enables us to cover all possible applications: boards for lamellas, ready-to-use boards and ready-to-use lamellas. We also customized and supply products according to our partner s needs. BOARDS FOR LAMELLAS Boards for lamellas are the range of ROCKWOOL insulation boards that are cut into lamellas by the sandwich panel manufacturer. They are the most popularly used stone wool sandwich panel cores worldwide. Because of their optimised mechanical, thermal, fire and acoustic properties, these products are ideal for high performing sandwich panels with lamella core thicknesses up to more than 300 mm. The flexibility of the range of boards for lamellas products enables adaptation to suit the different semi-automatic or automatic manufacturing line equipment and requirements. READY-TO-USE BOARDS

4 OUR EXPERTISE A tailored solution ROCKWOOL CORE SOLUTIONS specialists work in close partnership with sandwich panel manufacturers around the world. This guarantees close, innovative and efficient product and process development. Focus on customer services Customer collaboration is a key focus of our business as demonstrated by the full package: Product development: advanced cores and innovative sandwich panel applications Performance optimization: mechanical properties, thermal performance, behavior in fire, acoustic dimensions, packaging and logistic Support on sandwich panel line optimization, waste reduction and improved maintenance Support on fire, thermal, acoustic and mechanical testing Support on environmental issues Marketing and co-branding activities Offering an International network with key stakeholders in the sandwich panel business, adhesive suppliers, sandwich panel line equipment suppliers, installers, universities, authorities, Dedicated organisation As the sandwich panel business is becoming more and more international, ROCKWOOL CORE SOLUTIONS acts as an international organization: To be closer to customers with our technical sales engineers focused on the sandwich panel business To adapt quickly to market evolution and to anticipate market needs To give the most efficient response to our national and international customers and partners Ready-to-use boards are the range of customized sandwich panel core boards. For over 15 years, these readyto-use boards have been key products for new sandwich panel producers. They have a vertical fiber structure and very accurate dimensions, maintained throughout the manufacturing process. More than one hundred customized edge profiles are available to secure the best fit and superior fire resistance. Available in a variety of sizes, these boards allow for a simple manual or automatic sandwich panel production process. READY-TO-USE LAMELLAS Ready-to-use lamellas are the range of lamella boards that are precut in our factories. They are the core material solution for sandwich panel manufacture where no lamella cutting equipment has been installed. Because of the precise tolerances and the flexibility required for customized dimensions, these products are designed to suit low investment and manual sandwich panel production processes. We offer a comprehensive choice of ready-to-use lamellas to cover our customer s needs.

5 ROCKWOOL - MORE THAN JUST STONE WOOL recycled content constitutes on average 28% of our raw materials. More fire protection: non-combustible ROCKWOOL insulation never fuels or spreads a fire. However if there is a fire, it can act as a fire barrier and does not emit dangerous amount of smoke or toxic gases. More thermal insulation: ROCKWOOL stone wool provides effective protection against both cold and heat. Its insulation properties are due to natural entrapped air and therefore it does not emit noxious gases or blowing agents like HCFC, pentane, CO 2. More acoustic protection: ROCKWOOL stone wool has a natural open cell structure making it ideal for absorbing, containing and regulating noise. More sustainability ROCKWOOL stone wool is one of the most environmentally robust insulation materials in the world. In its lifetime a typical ROCKWOOL insulation product saves more than 100 times the energy invested in its manufacture, transport and disposal. Its properties remain constant during the whole life cycle. This long term performance is a key environmental characteristic, plus there is no need to upgrade the insulation after a period of time. ROCKWOOL stone wool is based on a renewable and plentiful natural resource and is not considered harmful to humans.

6 X X X ROCKWOOL GROUP Founded in factories 17 countries people more than 40 countries ROCKWOOL CORE SOLUTIONS, part of the ROCKWOOL Group, provides diverse insulation solutions for industrial manufacturers or transformers. Specialised ROCKWOOL stone wool is integrated into our clients products giving final system solutions with outstanding insulation properties. ROCKWOOL CORE SOLUTIONS is responsible for all OEM activities within the ROCKWOOL Group covering a huge range of possible applications. Examples include: sandwich panels, chimneys, fire doors, prefabricated building elements, solar panels, ovens, acoustic panels, industrial elements ROCKWOOL Group is the world s leading supplier of innovative products and systems based on stone wool, improving the environment and the quality of life for millions of people. ROCKWOOL is registered trademark of ROCKWOOL Group March Photos : RW Panel / Trimo

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