77/78 FLANGED FULL BORE BALL VALVE BULLETIN A-215. Size Range Service

Transcription

1 ULLTIN A- 77/7 FLANG FULL OR ALL Size Range Service Materials Flange onnection Application ertifications Operation N - N Steam, Thermal Fluid, LP-Gas, ry hlorine, Oxygen, Aonia, Vacuum, Sour Gas and others Stainless Steel, arbon Steel, Alloy- (others on request) 77 Series - IN PN16 F1,F, F 7 Series - IN PN0 F1,F, F hemical, Petrochemical, Oil and Gas production, Refining, Pulp & Paper, Food Industry and others API 607 Th dition & S 67 Part Fire Testing Wrench or Gear operated, Actuated

2 77/7 SRIS The 77/7 Series are HAONIM flanged full bore ball valves in pressure rating of PN16 and PN0. Ideal for conditions which require maximum flow capacity with minimum pressure drop, HAONIM full bore valves offer tight shutoff, long service life and high durability with exceptional performance in many service applications under the most severe working conditions. onstruction Valves N to N are one piece design. Valve N0 to N are two piece design. Valve mounting platforms for attaching actuators or gears are in accordance with ISO (standard). Seats Flexible seat design provides tight shutoff at high and low pressures, reduce wear and valve torque. A wide range of seat materials are available. Standard seat materials are Virgin PTF, % glass filled PTF or carbon filled PTF. For other seat materials, please refer to ulletin T-6 or consult with Habonim. Stem The valve stem assemblies have blowout proof stems which have live loaded spring washers to compensate for pressure and temperature surges and wear. all A highly polished solid ball with a pressure relief hole in the stem slot to equalise the pressure in the body cavity ensures tight shutoff and long service life. ody and Trim Materials The standard valve body materials are 16 Stainless Steel, arbon Steel grades W and L, and Alloy-. Other materials are available. Standard trim material is 16 Stainless Steel. Trim material such as Hastelloy-, Alloy-, Monel and other materials are available for specific applications. Antistatic The valve stem has a built in antistatic device which ensures continuous electrical contact of stem-to-ball and stem-to-body. Finish arbon Steel valves are phosphate and oil dipped. Stainless Steel valves are natural finish. Fire Safe Valves Fire Safe valves are designed and tested to the requirements of API 607 th dition and to S 67 Part specifications. Valves for fire safe application are identified by the prefix "AF". ertificates for Fire Safe valves, if necessary, - should be requested. Will be provided upon request. Secondary sealing All fire safe valves are fitted with flexible graphite body and stem seals. The valves contain soft seat rings. In the event of fire, a secondary metalic machined ring comes in contact with the ball and prevents leakage through the valve port. The stem incorporates a machined ring shaped surface which will prevent leakage, once the thrust seal has been burned off. Special Service Valves prepared for special services such as ry hlorine, Oxygen, Hydrogen Peroxide, Aonia, Vacuum, Steam, Thermal fluids and low temperature service are in accordance with the relevant standards. Valves are approved to UL-1 for Liquid Petroleum Gas. Sour gas service valves are to NA MR Ask for the relevant bulletins for all these applications. Other available accessories xtended handles for valves. Fugitive emission kits for hazardous fluids. Locking devices for securing valve postion. Manual gear Operators for large valves. eclutchable gear operators for actuated valves. Spring return handle (ead man lever) using the Habonim ompact spring return actuator fitted with a handle extension. Limit switches for on-off indication.

3 77/7 SRIS Pressure / Temperature Graph lb/in Pressure bar PN16 W lass 0 W T R P PN0 W lass 00 W PN0 1.0 lass 00 FM The pressure/ temperature rating is determined by the valve flanges and by the seat rating. Temperature ranges from - to 00 (- F to 7 F). T R P Virgin PTF Glass Filled PTF arbon Filled PTF PN lass 0 FM Other seats are available on request. lb/in 0 0 bar F Temperature Valve Options Some of the various valve options and accessories that Habonim has available are shown below. For more information and other options, consult with Habonim. Steam Jackets xtended Handle Fugitive mission with 'ompact' actuator xtended Gear Operator Valve v Values 0 0 FLOW OFFIINTS v Kv v- flow in US GPM, pressure in psi Kv- flow in m /hr, pressure in bar Valve flow rates are determined in full open position with water temperature of (60 F ) Valve Torque figures Nm in.lb Nm in.lb Valve torque figures were determined from controlled laboratory tests and should be used as guidance only. Please consult with factory for specific applications.

4 77/7 SRIS SPIFIATION N - N ITM SRIPTION NO. 1 OY * *6 *7 * INSRT ALL STM SAT RING OY SAL STM THRUST SAL STOP PIN GLAN PAKING GLAN IS SPRING GLAN NUT TA WASHR WRNH SRRAT WASHR WRNH NUT PLUNGR SPRING ANTI STATI PLUNGR * Standard items for repair kits MATRIAL SPIFIATION STAINLSS ST. 1.0 ARON ST. ASTM A 16 W STAINLSS ST. 1.0 ARON ST. ASTM A 16 W VIRGIN PTF VIRGIN PTF PTF - % ARON FILL STAINLSS ST. 1.0 PTF - % ARON FILL STAINLSS ST. 1.6 ARON ST. ZIN PLAT STAINLSS ST. UTIL IRON ARON ST ZIN PLAT STAINLSS ST P Stem flats show valve ball position M N Thread 6 7 Stem imensions 17 1 IMNSIONS N - N S LOKWIS TO LOS 90 - olt circle H PORT IA STM HIGHT T -Thread A(F) A (F1) 1/ " / " 1" in in in PORT IA F A Valves N to N are PN0 only. F H M N P S T (F0) 1. (F0) 1.6 (F0) /" UNF 7 /16" UNF 7 /16" UNF M M M APP. WIGHT kg. / lb F F

5 77/7 SRIS SPIFIATION N0 - N ITM NO. SRIPTION MATRIAL SPIFIATION 1 OY STAINLSS ST. 1.0 ARON ST. ASTM A 16 W N AP STAINLSS ST. 1.0 ARON ST. ASTM A 16 W * *6 *7 * ALL STM SAT RING OY SAL STM THRUST SAL STOP PIN GLAN PAKING GLAN STOP PLAT IS SPRING GLAN NUT WRNH WRNH WASHR WRNH SRW OY ONNTOR SRW PLUNGR SPRING ANTI STATI PLUNGR /1.0 /1. VIRGIN PTF VIRGIN PTF PTF - % ARON FILL STAINLSS ST. 1.0 PTF - % ARON FILL ARON ST. ZIN PLAT STAINLSS ST. 1.6 ARON ST. ZIN PLAT UTIL IRON STAINLSS ST STAINLSS ST. AISI 0 STAINLSS ST. ISO 017-A ARON ST. ZIN PLAT ISO STAINLSS ST. 1. N0-N 1 6 N-N x x 9 1 * Standard items for repair kits P M Stem flats show valve ball position x Stem imensions N Thread S IMNSIONS N0 - N LOKWIS TO LOS 90 - olt circle H STM HIGHT PORT IA Flange N0 F only has M16 threaded holes. T -Thread A(F1)(F) A(F) / " in " in " in " in 0* 6" in * " in PORT IA A F1, F A F Optional Optional Optional Optional H 77. (F0) (F07) (F) (F) (F1) (F1) M N P S /16" UNF M16 M M M M T M6 M M M M1 M16 F1, F PN APP. WIGHT (kg / lb) F1, F PN F PN F PN * Face to Face dimensions according to F.

6 77/7 SRIS 6 MANUAL AN PNUMATI OPRAT S 0 GAR HK HK70 HK HK70 HK HK70 HK N - N Valves with Manual Gear Operator AT. *A *SR H N - N Valves with the ompact Pneumatic Actuator AT. *A *SR 0 0 H H H N0 - N (1 1 /" - ") Valves with the ompact Pneumatic Actuator 0 AT. H H H *A *SR F G H ØJ N - N Valves with eclutchable Gear Operators and the ompact Pneumatic Actuator J H F G * A is ouble Acting actuator * SR is Spring Return actuator * All dimensions on this page are in.

7 7 77/7 SRIS Assembly and Packaging Valves are assembeled in a clean enviroment assembly room and % pressure leak tested. ach valve is individually tagged for traceability and can be provided with certification. Valve Installation Habonim flanged valves are delivered in the open position and with flange protection covers. Actuated valves are in the Fail-Safe position. Remove covers only prior to installation. Flanged valves are installed directly into the pipe line. Follow the standard bolt tightening patterns, using the recomended torque figures for safe operation. Keep the valve in the open position at all times. It is recoended to flush the pipe line before operating the valve, to prevent seat damage. 1 7 Valve Sizing Table with 'ompact' Actuator PN16 and PN0 with PTF Seats 0 0 ouble Acting (A).1 bar. bar H H H H Spring Return (SR).1 bar. bar -A -A -A -A -A H-A -A -A ONSULT H H- - ONSULT Valve Sizing Table is based on normal working conditions. Valve torque values are calculated from tests using water at room temperature and using Virgin PTF seats. For other seat material and air pressure, please consult factory. Refer to our ompact Pneumatic Actuator cataloge for more details. Additional Accessories with Actuated Valves olts olts 1 olts Actuation All the valves mounting flanges are in accordance with ISO standard and are suitable for accoodating quarter turn actuators (pneumatic or electric) for valve automation. Valves can be operated for On-Off or throttling application with the Habonim ompact pneumatic actuator. Limit Switches for automation are available, also for hazardous classified areas. Flanged V-Port valve ontrol Packages utilizing positioners mounted on the ompact actuator provide precise control for many process applications. Size range include N to N0. Mounting Actuators and Gear Operators When preparing a hand operated valve for actuation, make sure to follow the instructions below. Undo the wrench screw and washer and remove N-N the handle. N-N0 Undo the wrench nut and serrated washer. Remove the handle. Replace the nut and washer and retighten. N0-N I/P Positioner with Feedback Retransmition Locking evice Limit Switchbox with Namur onnections LLP (Locked in Last Position) Spring loaded locking devices can be fitted easily to the valve,with locking facility in closed or open position.the Locking evice can be fitted when valve is in-line. Available in sizes N to N0. Standard Namur Interface for Solenoids Amongst the applicable standards Flanges: IN 1 Face to Face: IN F1, F, F esign: IN 7 Antistatic: S 1 Pressure Tests: IN 0, S 67 Part 1, API 9 Fire Tests: API 607 th dition S 67 Part ertificates: ISO -7 (IN N )

8 INUSTRIAL S LT Kfar Hanassi, Upper Galilee 1 Israel T e l : F a x : Mail: habonim@netvision.net.il ISSU: 00-0/9