DREAM MACHINE. SGX BY ESAB A COMPACT, RUGGED, AND EASY-TO-USE AUTOMATED CUTTING MACHINE WITH MANY SPECIAL FEATURES, AT A VERY REASONABLE PRICE.

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1 DREAM MACHINE. SGX BY ESAB A COMPACT, RUGGED, AND EASY-TO-USE AUTOMATED CUTTING MACHINE WITH MANY SPECIAL FEATURES, AT A VERY REASONABLE PRICE.

2 YOU MAY HAVE STARTED SMALL, BUT YOU VE ALWAYS THOUGHT BIG. AND YOU VE BEEN WAITING FOR A CUTTING MACHINE THAT WILL FIT YOUR OPERATION, YOUR AMBITION, AND YOUR BUDGET. IT NEEDS TO BE SMALL BUT MIGHTY, ADVANCED BUT EASY-TO-USE, TOUGH BUT SUPPORTIVE. IT HAS TO BE JUST WHAT YOU NEED. SGX BY ESAB IS EXACTLY THE CUTTING MACHINE YOU VE BEEN WAITING FOR. 2

3 CONTENTS COMPACT FEATURES RUGGED FEATURES EASY-TO-USE FEATURES 3

4 GOOD THINGS COME IN SMALL PACKAGES. Compact. SGX s compact design optimises valuable floor space for operations that need a small footprint. One-metre rail increments to maximise production space Easy loading and unloading of material by forklift truck, thanks to a low rail design 4 Design works perfectly for operations without overhead crane

5 ONE TOUGH CUTTING MACHINE. Rugged. The rugged SGX is designed for performance, precision, and reliability. Its heavy steel beam, precision-machined mating surfaces, and linear rail ensure smooth motion, consistent accuracy, and long service life. Triple machine T-rails provide smooth, accurate guidance Sturdy pedestals are fully adjustable for solid, accurate rail foundation AVAILABLE IN: CUTTING WIDTHS 1.5 m to 2.5 m CUTTING LENGTHS 2.5 m to 14.5 m Precision drive rack mounts directly onto machined rail for perfect alignment 5

6 SMOOTH OPERATOR. SGX was designed with operators in mind. From the intuitive Vision T5 controller to the pedestal CNC mount, this machine is engineered for ease of use. Easy-to-Use Controller. The Vision T5 controller is designed for simplicity and ease of use. Simple, automated operation is achieved with the built-in process database The Operating Wizard guides users from machine startup to nest cutting EasyNest automatic, true-shape nesting delivers higher plate utilisation Pedestal CNC Mount. The controller is strategically positioned for operator convenience and easier multitasking. 6

7 STANDARD FEATURES. With high-speed drives, a convenient pedestal CNC mount, and full-featured tool stations, every SGX comes with the high-performance features you need. Smooth, Accurate Motion. A dual-side drive, high-speed gantry design delivers high-productivity cutting. AC drives with 25,000 mm/min traverse speed and fast torch lifter deliver rapid cut-to-cut cycle times A linear guiding system, combined with powerful AC drives, provides high dynamic accuracy over the entire cutting area Tool Stations. Heavy-duty lifter features linear rails and a ball screw for accuracy and rigidity Magnetic breakaway prevents torch damage in case of tipped parts or obstructions Heavy-duty stainless steel heat shield protects lifter and beam against pierce spatter PLASMA High-speed lift reduces cut-to-cut cycle time, improving productivity Accurate initial height sensing enhances small hole cutting OXY-FUEL Station solenoid valves enhance safety and reduce waste Automatic height control optimises piercing and cutting height 7

8 IT S ALL ABOUT OPTIONS. With plasma, oxy-fuel, and a number of advanced technologies available on SGX, this machine has everything you need. Plasma. When you add ESAB s m3 Plasma, you choose precision. ESAB s m3 Plasma* yields high-quality plasma cutting, up to thicknesses of 50 mm in mild steel, 38 mm in aluminium, and 25 mm in stainless steel ESAB s m2 Plasma system defines high productivity cutting, up to 50 mm thickness in mild steel Simple air-plasma systems cut up to 20 mm thick materials Setup is fast and easy with the automatic gas control* and Vision CNC s built-in process database Oxy-Fuel. SGX provides simplified oxy-fuel cutting with a rugged, accurate torch station designed for cutting mild steel plate up to 100 mm thick. When you add an oxy-fuel station, your SGX will come with ESAB s Hi-Lo Oxy-Fuel Gas Control with ease-on cutting oxygen. Located for easy access and torch visibility Pierces thicker materials using ease-on cutting oxygen Automatic high/low preheat switching *IGC system Capabilities depend on gases selected at installation 8

9 Advanced Process Technologies. ESAB s advanced process technologies deliver precision and performance. Enhanced Hole Technology produces high-quality cut holes down to a 1:1 diameter to thickness ratio in mild steel up to 25 mm thick Smart Voltage Height Control automatically compensates for electrode wear to achieve longer consumable life and more consistent cut quality ESAB s SmartCycle Technology may be added to boost productivity by optimising cut-to-cut cycle times on nested parts Additional Features. Tailor SGX to your operation s needs with these extras. Laser Pointer Speed up alignment of the machine to the raw plate with a visible laser pointer Air Scribe Marker Eliminate secondary operations and improve accuracy with the optional Air Scribe Marker Water or Downdraft Tables The open floor design of SGX means it can be used with any type of cutting table, including water and downdraft tables Machine Safety Available light curtains, truck guards, and safety-rated controller and drives provide enhanced personnel protection 9

10 SGX SYSTEM LAYOUT SGX SYSTEM COMPONENTS FUEL GAS SUPPLY KEY 1. Vision controller 2. Oxy-fuel gas controls 3. Plasma cutting station 4. Oxy-fuel cutting stations 5. Cutting table 6. Power & gas supplies 7. Plasma power source 8. Dust collector 9. Rail axis cable chain & tray 10. CNC umbilical (O 2 ) Oxygen (Air) Compressed Air (N 2 ) Nitrogen (FG) Fuel Gas (Ar) Argon 10

11 SGX SPECIFICATIONS BY MODEL SGX Model METRIC METRIC METRIC Rail Gauge 2000 mm 2500 mm 3000 mm Machine Width* 2759 mm 3259 mm 3759 mm Max. Table Width 1626 mm 2126 mm 2626 mm Max. Station Travel with One Tool 1560 mm 2060 mm 2560 mm Max. Station Travel with Two Tools 1270 mm 1770 mm 2270 mm Max. Station Travel with Three Tools 1070 mm 1570 mm 2070 mm SGX SPECIFICATIONS ACROSS ALL MODELS METRIC Min. Tool Spacing Max. Machine Speed Vertical Lifter Stroke Vertical Lifter Speed Cutting Surface Height Machine Height (top of plasma station) Rail Height (top of rail) Rail Lengths Torch Travel Length Recommended Plate Coverage Parking Length on Rail (including travel limits) Machine Supply Voltage Full Load Amperage 200 mm 25,000 mm/min 200 mm 15 m/min mm 1667 mm mm 3 16 m m m 1500 mm POWER 230/400/460/575 VAC, 50/60Hz, Single Phase 20 Amps *Machine width includes gas control and cable chain tray, but does not include the CNC which is pedestal-mounted. SGX PROCESS SPECIFICATIONS ACROSS ALL MODELS Available Process Tools Max. Tool Configurations PLASMA TECHNOLOGY Max. Number of Torches Max. Cutting Thickness OXY-FUEL TECHNOLOGY Number of Torches Max. Cutting Thickness Fuel Gases Plasma cutting, oxy-fuel cutting, plasma marking, air-scribe marking 1 plasma torch/2 oxy-fuel torches 1 plasma torch/1 oxy-fuel torch/1 marker 0 plasma torches/2 oxy-fuel torches 1 plasma torch 50 mm depending on plasma power unit 1 or 2 oxy-fuel torches 100 mm Acetylene, propane, natural gas, mixed fuel gases Note: Specifications subject to change without notice. Products may vary from those pictured. 11

12 UNRIVALLED SERVICE AND SUPPORT. Like all ESAB products, SGX is backed by our commitment to superior customer service and support. Our skilled Customer Service Department is prepared to quickly answer any questions, address problems, and help with the maintenance and upgrading of your ESAB equipment and software. We offer: Value packages, including machine and process audits to maximise your investment Proactive preventive maintenance programmes and maintenance contracts to keep your equipment and software up and running ESAB plasma consumables for the perfect cut Specialised repair services Retrofit upgrade products and packages for the latest in machine, control, and software technology Complete product and process training, including advanced training programmes Our products are backed with the most comprehensive warranty in the business. With ESAB, you can be confident that the product you purchased will meet your needs today and in the future. Ask your ESAB Sales Representative or Distributor for a complete ESAB solution. To learn more, visit esab.com. ESAB / esab.com XA /English/UK/ /Note: Specifications subject to change without notice. Products may vary from those pictured.