DIESEL GENERATORS (WHISPER)

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1 DIESEL GENERATORS (WHISPER) Ultra silent watercooled diesel generators, 3600 & 1800 rpm Mastervolt s comprehensive range of AC diesel generators is ultra-quiet, compact, easy to install and reliable. All shipboard conveniences such as washer/dryers, air-conditioning systems and other AC appliances are now available to you at a push of a button. At the same time, your batteries are being recharged quickly, allowing you to switch back to silent inverter power for the remainder of the day. NEW : Digital Diesel Control Comprehensive range Whisper generators are available as 3600 rpm sets (for 50Hz output 3000 rpm) and 1800 rpm (1500 rpm when 50Hz output). The range has now been extended with 3 new Ultra models; an 9.5, 12.5 and 30 kva model (8, 10 and 25 kva at 50Hz). Another innovation: the entire Whisper range is now fitted as standard with the new Digital Diesel Control system. We have also renamed our generator range: the Whisper 3500 for example becomes Whisper 3.5. Technology explained : The engine Mastervolt uses indirect-injected four-stroke diesel engines manufactured by Mitsubishi & Kubota. Exceptionally quiet, compact and smooth running, these high-tech engines conform to the strictest emission level requirements and are extremely environmentally friendly. The Whisper engines are designed for marine use and are soft mounted inside a sound shield. Cooling principle All engines are heat exchanged cooled. The combustion air is cooled as well, to ensure optimal performance under extreme conditions. The alternator is water-cooled by an integrated cooler made of seawater-corrosion proof cupra-nickel, with the exception of the Ultra 25 model which has an air-cooled alternator. The power section All Whisper generator sets are fitted with a synchronous alternator. This type of alternator is the world standard because of its ability to produce the initial power surge required by inductive appliances such as electric motors and compressors. Precise voltage regulation generates optimal power with a clean sine wave. There is no need for a large enclosure with capacitors, usually found on a-synchronous generators. Mastervolt generators do not contain brushes, they regulate their own voltage and are maintenance-free. The Ultra model 10 and 12.5 is supplied with Electronic Governor. Advanced Digital Diesel Control now standard The new Whisper generator sets are standardly supplied with this very advanced digital control system. Some of the major features are automatic starting and stopping combined with monitoring functions, both actual and historical: V/Amps/frequency/load and operating hours readout. Furthermore it supports fault finding and maintenance. You can find a detailed description in this datasheet. Systems, not just boxes An important advantage offered by Mastervolt is the availability of a wide range of custom designed system components such as the silencer/waterlock, exhaust water/gas separators, DC kits for starting, etc. Most of them are offered as a complete kit, including our spare parts. EXTREMELY COMPACT ULTRA QUIET DIESEL POWERED SYNCHRONOUS ALTERNATOR ALL-WATERCOOLED COMPREHENSIVE DIGITAL MONITORING AND CONTROL AS STANDARD CUSTOM DESIGNED INSTALLATION PARTS EASY TO INSTALL WORLD WIDE SERVICE Version no. US Part #

2 TECHNICAL SPECIFICATIONS 3600/3000 RPM MODELS Whisper 3.5 Whisper 6 Whisper 8 Whisper 12 Part # 120V or 120/240V 60Hz Part # 230V/50Hz* Engine type & manufacturer 4-stroke Kubota 4-stroke Mitsubishi 4-stroke Mitsubishi 4-stroke Mitsubishi Nominal rpm 60 or 50Hz 3600 or 3000 RPM 3600 or 3000 RPM 3600 or 3000 RPM 3600 or 3000 RPM Engine model OC60 L2E L2E L3E Number of cylinders Cylinder capacity 276 cc 635 cc 635 cc 952 cc Bore & stroke 2.8 x 2.7 inch 2x 3 x 2.8 inch 2x 3 x 2.8 inch 3x 3 x 2.8 inch Air rpm 0.38 m 3 /min m 3 /min 0.95 m 3 /min 1.43 m 3 /min Engine cooling oil-cooled indirect watercooling indirect watercooling indirect watercooling ø wet marine exhaust hose int ø dry exhaust pipe 1 BSP 1" BSP n.a " BSP Outside water pump (impeller type) Mastervolt model K Mastervolt model M Mastervolt model M Mastervolt model M Pump capacity gpm 4.8 gpm 4.8 gpm 4.8 gpm Fuel diesel diesel diesel diesel Fuel consumption gph gph gph gph Fuel supply pump electric 12V DC electric 12V DC electric 12V DC electric 12V DC Location oil refill cap top & side top & side top & side top & side Starting system 12V DC grounded 12V DC grounded 12V DC grounded 12V DC grounded Ground isolated version optional optional optional optional Starter battery, gel type, optional 12V 55 Ah / group 24 12V 85 Ah / group 27 12V 85 Ah / group 27 12V 85 Ah / group 27 Battery charge current auxiliary winding 8A alternator 40A alternator 40A alternator 40A Remote control panel Digital Diesel Control Digital Diesel Control Digital Diesel Control Digital Diesel Control Second remote control panel optional optional optional optional Alternator water-cooled, brushless, synchronised Voltage regulation capacitor capacitor capacitor capacitor Nominal voltage 60Hz / 50Hz 240V, 120/240V / 230V Nominal power 60Hz 4 kva, 3.2 kw 7.1 kva, 5.7 kw 9.2 kva, 7.4 kw 14.5 kva, 11.6 kw Nominal power 50Hz 3.75 kva, 3 kw 6.25 kva, 5 kw 8 kva, 6.4 kw 12 kva, 9.6 kw Power factor Tolerance frequency (Hz) ± 5% ± 5% ± 5% ± 5% Tolerance voltage (V) ± 6% ± 6% ± 6% ± 6% Dry weight 190 lbs 392 lbs 392 lbs 462 lbs Max. angle when continually in use 25º in any direction * Please consult our website ( for the exact specifications of our 50Hz versions. Optional: generator and installation kits for keelcooling applications (dry exhaust) and ungrounded versions. Dimensions (in inches) for 3600/3000 rpm versions: Model length width height A B C top view A Whisper 3.5, part # C B

3 TECHNICAL SPECIFICATIONS 1500/1800 RPM MODELS Whisper 7 Ultra, one service side. Whisper 7 Ultra. Whisper 15 Ultra. Whisper 7 Ultra Whisper 9.5 Ultra* Whisper 12.5 Ultra* Whisper 15 Ultra Whisper 20 Ultra Whisper 30 Ultra* Part # 120V or 120/240V 60Hz Part # 230V/50Hz (6 Ultra) (8 Ultra) (10 Ultra) (12 Ultra) (16 Ultra) (25 Ultra) Engine type & manufacturer 4-stroke Mitsubishi 4-stroke Mitsubishi 4-stroke Mitsubishi 4-stroke Mitsubishi 4-stroke Mitsubishi 4-stroke Mitsubishi Nominal rpm 60 or 50Hz 1800 or or or or or or 1500 Engine model L3E S3L2 S3L2 S4L2 S4Q2 S4S Number of cylinders Cylinder capacity 952 cc 1318 cc 1318 cc 1758 cc 2505 cc 3331 cc Bore & stroke 3x 3 x 2.8 inch 3x 3.1 x 3.6 inch 3x 3.1 x 3.6 inch 4x 3.1 x 3.6 inch 4x 3.5 x 4 inch 4x 3.7 x 4.7 inch Air consumption 0.8 m 3 /min 1.1 m 3 /min 1.1 m 3 /min 1.5 m 3 /min 2.1 m 3 /min 2.8 m 3 /min Engine cooling indirect water-cooling indirect water-cooling indirect water-cooling indirect water-cooling indirect water-cooling indirect water-cooling ø wet marine exhaust hose int ø dry exhaust pipe 1 1 2" BSP BSP BSP 1 1 2" BSP 1 1 2" BSP 2 BSP Outside water pump (impeller type) Mastervolt model M12 Mastervolt model M12 Mastervolt model M12 Mastervolt model M12 Mastervolt model M16 Mastervolt model M16 Pump capacity 4 gpm 4.8 gpm 4.8 gpm 4.8 gpm 5.8 gpm 5.8 gpm Fuel diesel diesel diesel diesel diesel diesel Fuel consumption gph gph gph gph gph gph Fuel supply pump electric 12V DC electric 12V DC electric 12V DC electric 12V DC mechanical mechanical Location oil refill cap top & side top & side top & side top & side top top Starting system 12V DC negative ground 12V DC negative ground 12V DC negative ground 12V DC negative ground 12V DC negative ground 12V DC negative ground Ground isolated version optional optional optional optional optional optional Starter battery (optional) 12V 85 Ah / group 27 12V 85 Ah / group 27 12V 85 Ah / group 27 12V 85 Ah / group 27 12V 120 Ah / 4D 12V 120 Ah / 4D Battery charge current alternator 40A alternator 50A alternator 50A alternator 50A alternator 50A alternator 50A Remote control panel Digital Diesel Control Digital Diesel Control Digital Diesel Control Digital Diesel Control Digital Diesel Control Digital Diesel Control Second remote control panel optional optional optional optional optional optional Alternator water-cooled, brushless, synchronous** air cooled, brushless, synchronous Voltage regulation single phase / dual voltage capacitor + AVR (optional) capacitor + AVR (optional) capacitor + AVR (optional) capacitor + AVR (optional) capacitor + AVR (optional) AVR Voltage regulation 3-phase** n.a. n.a. n.a. AVR AVR AVR Nominal voltage 60Hz 120/240V 120/240V 120/240V 120/240V or 3-phase 120/240V or 3-phase 120/240V or 3-phase Nominal voltage 50Hz 230V 230V 230V 230V or 3-phase** 230V or 3-phase** 230V** or 3-phase** Nominal power 60Hz 7 kva, 7 kw 9.5 kva, 9.5 kw 12.5 kva, 12.5 kw 15 kva, 15 kw 20 kva, 20 kw 30 kva, 30 kw Nominal power 50Hz 5.7 kva, 5.7 kw 8 kva, 8 kw 10 kva, 10 kw 12 kva, 12 kw 16 kva, 16 kw 25 kva, 25 kw Power factor Governor mechanical mechanical electronic mechanical mechanical mechanical Tolerance frequency (Hz) ± 5% ± 5% ± 0.5% ± 5% ± 3% ± 3% Tolerance voltage (V) ± 5% ± 5% ± 3% ± 5% ± 5% ± 2% Dry weight 496 lbs 573 lbs 573 lbs 683 lbs 825 lbs 926 lbs Max. angle when continually in use 25º in any direction PTO hydraulic pump n.a. optional optional optional optional optional * Available from September 2004 onwards. Optional: PTO (power take off) at the rear, for 8-25 kw models. ** 3-phase alternators are not watercooled. top view ungrounded versions. Whisper 20 Ultra. Dimensions (in inches) for 1800 rpm models with sound shield: Ultra length width height A B C New: Both Whisper 15 kva and 20 kva models are now fitted with sound shields consisting three parts. Our 7, 9.5 and 30 kva models will be supplied with a new sound shield generation. C A B Whisper 20 kva Ultra, with the service side open. See our price list / catalog for all built-in parts or surf to

4 DIGITAL DIESEL CONTROL DESCRIBED Easy to install The Digital Diesel Control system consists of a central control unit and a local control panel already installed on the generator set, and a remote panel as a user friendly interface between the operator and the generator. Communication between the remote panel and control unit takes place by means of a plug in communication cable that is included with the system. Now the system is ready to be used and no further settings are required! Easy to operate Basic operation of the Digital Diesel Control is very easy: a short push on the start button will initiate the start procedure. Each step in this procedure is displayed on the panel and shows for itself. Stopping is possible at any moment by pushing the stop button briefly. While the generator set is running the LCD display on the remote panel shows the most important information about the output and load. The load bar allows observation-at-a-glance of the load as well. When scrolling through the menu by pushing the Select button, various advanced actual engine diagnostic and historical data can be monitored. In the event of a failure a red LED indicator lights up and the microprocessor will stop the engine. After stopping, detailed information about the failure is shown on the LCD display. Quick Scan DDC functions : Load bar The load bar displays the approximate load that is connected to the generator in proportion to the maximum available power. Each LED represents 20% of the available power. In the event of an overload situation a red LED illuminates. Programming Alarm function set points: low AC voltage, high amps, low frequency, low battery. Adjustment of engine control. Autostart function: to start the generator on low battery voltage. Interval mode to start and stop the generator at any desired moment. Generator control buttons A simple touch of the Start button will start the generator at any time. Press Stop for an immediate stop. Set and Select Press the Set and Select buttons for navigation through the programming and read-out menus. LCD display The backlit LCD display shows the actual status and user specific information of the Whisper generator. When two blinking stars ( * ) are shown, the autostart function or the interval mode is activated. Read out information Both actual and historical information is shown: Voltage, Amps, frequency at the output of the generator. Load in kva and as a percentage of the total available power. Voltage of the starter battery and an additional second battery. Deepest battery voltage. Time before maintenance. Latest warnings. Overview of the DDC menu Energy menu. Allows you to adjust the setpoints of the alarm functions. Engine menu. Allows you to adjust the Digital Diesel Control according to the engine specifications. Autostart menu. Allows adjustment of trigger points to start and stop the generator automatically because of a low battery voltage (restricted access). Interval menu. Settings to run the generator periodically (restricted accessibility). Display menu. Used to reset and adjust several parameters according to the user specific requirements, e.g. the internal clock. Read our detailed Mastervolt DDC Technical description on our website.

5 IMPORTANT INSTALLATION PARTS Our new Delta water/exhaust gas separator is an essential component of a silent and reliable exhaust system. The Delta system removes the principle cause of back pressure and stops the irritating sploshing noise, known from conventional exhaust systems. The Delta separator is made from high resistant fiberglass, fitted with multi-fit brass connections, suitable for or 2 ø hose diameters. The stainless steel bracket is supplied as standard. Depth of the system including bracket is 6.7 inch only. The Delta separator has been designed to fit in any (Whisper) generator system up to 20 kva rating. Part # We offer an additional full maintenance free gel battery, together with a 3- step charger, battery (230V AC supply required) terminals plus protection covers and a DC switch as a ready-to-install electrical kit. Practical spare part kits are available of the shelf. Our new Delta silencer/waterlocks are designed for use with Whisper generators positioned on or below the waterline. The Delta silencer systems have excellent acoustics, are high temperature proof and designed for any (Whisper) generator system from 3.5 to 20 kva. The naval brass hose connections are suitable for or 2 ø hoses. Mounting bracket supplied as standard. Part # Useful add-on for our one-cylinder Whisper 3.5 and Whisper rpm: galvanised steel mounting plate, ensuring an optimal vibration free installation. High quality rubber exhaust hoses (1 5 8 or 2 ), Lloyds cert. DNV S-2793, are available from stock. Upon request supplied with hose clamps, elbows, etc. Ask for our complete exhaust kit overview. Your dealer: Mastervolt USA, Inc.: 70 Water Street - Thomaston ME tel. (207) S. Andrews Avenue - Ft. Lauderdale FL tel. (954) WORLDS BEST POWER

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