Reglazing Guide. for Andersen Flexiframe, Arch, and Springline Windows. Reglazing Guide

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1 for Andersen Flexiframe, Arch, and Springline Windows Congratulations! You have just purchased one of the many fine Andersen products. Proper assembly, installation and maintenance are essential if the benefits of your Andersen product are to be fully attained. Therefore, please read and follow this instruction guide completely. If your abilities do not match this procedure s requirements, contact an experienced contractor. You may direct any questions about this or other products to your local Andersen dealer, found in the Yellow Pages under Windows or call Andersen WindowCare service center at Monday through Friday, 7 a.m. to 7 p.m. Central Time and Saturday, 8 a.m. to 4 p.m. Central Time. Thank you for choosing Andersen. Every assembly and installation is different (windloads, structural support, etc.). Andersen strongly recommends consultation with an Andersen supplier or an experienced contractor, architect, or structural engineer prior to the assembly and installation of any Andersen product. For installation methods not covered in this guide, (i.e. through jamb) please visit the Architect Detail File on the web ( Andersen has no responsibility in regard to the post-manufactured assembly and installation of Andersen products. Use caution when working at elevated heights and around unit openings. Follow manufacturer s instructions for safe use of ladder and/or scaffolding. Failure to do so may result in injury or death. Follow manufacturer s instructions for safe operation of hand/power tools. Always wear safety glasses. Failure to do so may result in injury and/ or product damage. Windows and doors can be heavy. Use safe lifting techniques and a reasonable number of people with enough strength to lift, carry and install window and door products to avoid injury and/or product damage. Unless specifically ordered, Andersen windows and doors are not equipped with safety glass, and if broken, could fragment causing injury. Many laws and building codes require safety glass in locations adjacent to or near doors. Andersen windows are available with safety glass that may reduce the likelihood of injury when broken. Information on safety glass is available from your local Andersen dealer. Andersen Installation Flanges DO NOT take the place of standard window and door flashing. Unit must be properly flashed and sealed with silicone for protection against water and air infiltration. Use non-reflective flashings. Highly reflective flashing tapes can raise the surface temperature of the vinyl to the point where vinyl deformation and product damage may occur. Do not apply any type of film to glass. Thermal stress conditions resulting in glass damage could occur. Use of movable insulating materials such as window coverings, shutters, and other shading devices may damage glass and/or vinyl. In addition, excessive condensation may result causing deterioration of windows and doors. Andersen, the AW logo, and Andersen WindowCare are registered trademarks of Andersen Corporation. All other marks where denoted are marks of Andersen Corporation Andersen Corporation. All rights reserved. 1 Instruction Guide BB Revised 02/05/08

2 Installation Tools Needed: Safety Glasses Nylon Putty Knife Hammer Nail Set Small Pry Bar Chisel Utility Knife Commercial Grade Glass Clamps Caulk Gun Cutting Tool for Installation Supplies Needed: Andersen Part No. Supplied By Andersen With Glass Order: Silicone/Bed AW Part # Lateral Spacer Material (Arch and Springline TM Only) AW Part # Additional Required Materials for Arch and Springline Only: Silicone Primer Silicone Sealant in Unit Color for Arch and Springline TM Units White AW Part # Terratone AW Part # Sandtone AW Part # Optional Parts if Original Parts are Damaged or Otherwise Unusable Sill Setting Blocks (1-1/8" wide x 1/4" thick x 6") AW Part # Head and Side Spacers (1-1/8" wide x 1/8" thick x 6") AW Part # Component Identification Fillet Bead Springline Units (Full Perimeter) 1" Sill Setting Blocks Arch Springline 5/16" Bead Silicone Sealant Lip Interior Glass Stop Interior Trim Stop Compatible Setting or Spacer Blocks (85 durometer) 2" (6d) Finish Nail (parallel to glass) 2

3 1. Remove Glass and Frame To Be Replaced Wear gloves, safety glasses, goggles or eye shields when handling glass. Tape broken glass with Filament or Duct Tape before removal to reduce glass fragmentation. Failure to do so may result in injury, product and/or property damage. Use caution when working at elevated heights and around unit openings. Follow manufacturer s instructions for safe use of ladder and/or scaffolding. Failure to do so may result in injury or death. Label Tape broken glass with filament or duct tape. Remove left hand Inside Trim Stop, as viewed from interior, to expose existing Glass Label. Measure replacement glass and compare Label and Logo Mark to verify that glass size and date are correct for unit frame. Write down the old Part Number, Date and Glass Size. Remove remaining Inside Trim Stops. Mark location on back of Stops for reapplication. Inside Trim Stop Logo Mark and Date Support Glass at all times while removing glass stops. Failure to support glass could result in injury, product and/or property damage. Remove Interior Glass Stops and mark Stop locations. Mark location of Setting Blocks and Glass Spacers on jamb in front of glass. These will be reused in the same locations. Head Jamb Glass Spacers are not needed for replacement glass. Cut the exterior silicone fillet bead around unit, full perimeter 5/8" deep with a glazing cutting tool. Lip Remove silicone and lateral spacer material on Arch (Arch Only) and Springline Units (Full Perimeter) Glass can be heavy. Use safe lifting techniques and a reasonable number of people with enough strength to lift, carry and install glass to avoid injury and/or product damage. Remove glass. On Arch and Springline Windows, remove the Lateral Spacer and clean off Lip thoroughly. 3

4 2. Clear and Clean Window 0pening Thoroughly remove the old silicone from Lip of frame to make sure that new silicone readily adheres. Check full perimeter of the frame glazing area for obstructions such as screws or nails. Be sure obstructions are flush with frame surfaces. Clean all glazing material, etc. from Setting Blocks and Spacers. Remove Old Label and apply New Label to inside frame. Old Label Old Silicone Lip 3. Lateral Spacer Application (Arch and Springline Only) Arch Windows Apply Lateral Spacer, with self adhesive back, tight against the Head Lip full length of the radius head member. The Lateral Spacer Ends must not go beyond the Head Miter. Springline Windows Apply Lateral Spacer, with self adhesive back, full perimeter of Leg. Cut Sill Lateral Spacer to match Side Lateral Spacer Edges. Do not extend Lateral Spacer into bed glazing area. Use silicone to hold Lateral Spacer in place if needed. Head Lip Arch Leg Lateral Spacer Head Miter Lateral Spacer Full Perimeter Cut Lateral Spacer to Edge of Side Spacers Springline Area Lateral Spacer Head Side View Leg 4

5 4. Install Glass Panel Do not force Spacer in place or pry on glass edge. Use thinner Spacer if needed. Prying on glass may chip glass and result in injury, product and/or property damage. 5/16" Silicone Bead Apply a 5/16" diameter bead of silicone to Lip. Bead should be located approximately 1/4" below lip edge to reduce squeeze out on the exterior. Lip Locate and apply the respective number of pre-marked Setting Blocks on the sill. It is important to apply Setting Blocks in the same location because the glass must be fully supported with the proper quantity and thickness of Setting Blocks. Logo Readable From Interior Setting Block 1/4" Glass can be heavy. Use safe lifting techniques and a reasonable number of people with enough strength to lift, carry and install glass to avoid injury and/or product damage. Remove glass from crate (only when ready to install). Glass Logo Make sure that Glass Logo is readable when viewed from the interior of room. This is critical for glass warranty information and Low-E coating orientation. For optional High Altitude glass, make sure the breather tube, located at top of unit is not plugged, pinched or obstructed during glazing process. Lip Silicone Bead Set glass bottom edge on Setting Blocks and push top into Leg. Center glass in opening. Position Top Head Glass Stop. Apply outward pressure on glass to seat glass in bead glazing before nailing. There will be a 1/16" gap between glass and Lip on exterior of Arch Head Member and full perimeter of Springline TM Units. Fillet Bead in Step 6 will cover this area. 1/16" Gap Put a dab of silicone on bottom of Side Glass Spacers so they stay in place. Apply all Glass Spacers at pre-marked areas on the side jambs. Apply a bead of silicone full width at the Glass Sill Edge and up each side. 5

6 5. Remove Excess Silicone and Apply Remaining Stops Do not use a metal knife or metal object against glass surface. Damage to glass could occur. If silicone is smeared on glass, wait until it cures before cleaning. Use a nylon knife to scrape off silicone. When scraping, keep blade edge flat against glass at all times and apply liberal amounts of window cleaner to keep area lubricated. Nylon Knife Remove excess silicone from exterior with nylon knife so silicone is flush with the interior face of the glass. Nail Glass Stops parallel to glass surface. Do not nail at an angle. Glass edge damage and/or glass breakage could occur resulting in personal injury and/or product damage. Apply remaining Stops and secure 8" apart with 6d (2") finish or equivalent size nails. Before nailing Glass Stop, push on Glass Stop to make sure glass is tight against Lip on Flexiframe units. Exterior View 6. Apply Fillet Bead (Springline Only) Wipe off the fillet area with a clean rag. Use the appropriate colored silicone, and apply a 3/16" fillet bead of silicone to the Exterior Lip. Full perimeter. Fillet Bead Springline Units (Full Perimeter) Leg Fillet Bead Exterior View 6

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