INSTALLATION INSTRUCTIONS

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1 INSTALLATION INSTRUCTIONS Accessory Application Publications No. PASSENGER ARMREST P/N 08R32-MCA-100 GL1800 Honda Dealer: Please give a copy of these instructions to your customer. MII Issue Date July 2005 PARTS LIST TOOLS AND SUPPLIES REQUIRED (3) (1) (14) (2) Hex wrench (5 mm) Phillips screwdriver Electric drill motor Drill bit, 9 mm (T) Drill bit, 13.5 mm (17/32 in) Awl Marker Scissors Torque wrench (8) (9) Customer Information: The information in this Accessory Installation Instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your motorcycle. These procedures should not be attempted by do-it-yourselfers. (15) (5) (7) (10) (4) (11) (11) TORQUE CHART Tighten all screws, bolts and nuts to their specified torques. Refer to the Service Manual for the tightening torques of removed parts. Item N m kgf m Ibf ft (12) 5 mm screw (6) (13) 6 mm screw mm cap nut No. Description Qty (1) Right armrest cushion 1 (2) Left armrest cushion 1 (3) Right rod 1 (4) Left rod 1 (5) Right armrest plate 1 (6) Left armrest plate 1 (7) 6 mm screw (short) 2 (8) Flange washer 4 (9) 6 mm cap nut 4 (10) Washer 2 (11) Nylon washer 4 (12) Collar 2 (13) 5 mm screw (long) 4 (14) 5 mm screw (short) 8 (15) 6 mm screw (long) American Honda Motor Co., Inc - All Rights Reserved. 08R32-MCA of 7

2 INSTALLATION 1. Disconnect the negative ( ) cable from the battery. 2. Remove the motorcycle s parts as shown. For the type with heated seat: Disconnect the connector. 3. Remove the inner lid from the rear trunk lid. TRUNK LID LOCK STAY SCREW SCREWS WASHERS MOTORCYCLE S HARNESS CONNECTOR REAR SEAT BACKREST INNER LID SCREW (13) Remove the screws as shown. SEAT TRUNK LID LEFT GRAB RAIL BOLTS SCREWS 4. Remove the screws as shown. BOLTS RIGHT GRAB RAIL SCREW SCREWS 2 of 7 08R32-MCA American Honda Motor Co., Inc - All Rights Reserved.

3 5. Remove the right armrest as shown. 7 Enlarge the holes in the right armrest upper cover as shown using an electric drill motor. Remove any burrs from the edge of the hole. ELECTRIC DRILL MOTOR 13.5 mm (17/32 in) BIT UPPER COVER 8. Install the right rod on the right armrest cushion as shown. Top View 6. Remove the right armrest upper cover as shown. LEFT ROD RIGHT ROD FRONT NUT (Discard) CUSHION (Save) 5 mm SCREWS (long) NUT (Discard) UPPER COVER RIGHT ROD LOWER COVER CUSHION 2005 American Honda Motor Co., Inc - All Rights Reserved. 08R32-MCA of 7

4 9. Assemble the right armrest in the reverse order of removal and install the right armrest cushion as shown. 10. Cut out the templates from page 7 and attach them to the motorcycle in the position shown. Mark the motorcycle in the positions shown using an awl. CUSHION AWL TEMPLATE A Align with the contour. Align the contour with the center of the screw. 5 mm SCREWS (short) 5 mm SCREWS (short) Sectional View UPPER COVER BOSS TEMPLATE B Align with the contour. SCREW LOWER COVER 5 mm SCREWS (short) 4 of 7 08R32-MCA American Honda Motor Co., Inc - All Rights Reserved.

5 11. Drill through the mark using an electric drill motor. Remove any burrs from the edge of the hole. 13. Install the right armrest in the reverse order of removal and loosely install it on the right armrest plate. ELECTRIC DRILL MOTOR 9 mm ( T ) BIT PLATE NYLON WASHER HARNESS COLLAR MARKS 12. Loosely install the right armrest plate as shown. NYLON WASHER WASHER 6 mm SCREW (short) PLATE 6 mm SCREWS (long) 14. Repeat the procedure on the left side and install the left armrest cushion 15. Open and close the trunk lid several times and tighten the loosely installed screws securely. 16. Connect the negative ( ) cable to the battery. 17. Install the motorcycle s parts in the reverse order of removal. 18. Check operation of the brake light. Also check that all lights and other electrical accessories work properly. FLANGE WASHERS 6 mm CAP NUTS 2005 American Honda Motor Co., Inc - All Rights Reserved. 08R32-MCA of 7

6 6 of 7 08R32-MCA American Honda Motor Co., Inc - All Rights Reserved.

7 TEMPLATE Cut out the templates and use them to mark the drilling locations. UP Mark with awl. SCISSORS CUT LINE UP Mark with awl. SCISSORS CUT LINE RIGHT LEFT 2005 American Honda Motor Co., Inc - All Rights Reserved. 08R32-MCA of 7

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