HARTING Smart Network Infrastructure PROFINET Industrial Cabling

Transcription

1 HARTING Smart Network Infrastructure PROFINET Industrial Cabling People Power Partnership

2 HARTING worldwide Transforming customer wishes into concrete solutions The HARTING Technology Group is skilled in the fields of electrical, electronic and optical connection, transmission and networking, as well as in manufacturing, mechatronics and software creation. The Group uses these skills to develop customized solutions and products such as connectors for energy and data transmission applications including, for example, mechanical engineering, rail technology, wind energy plants, factory automation and the telecommunications sector. In addition, HARTING also produces electro-magnetic components for the automobile industry and offers solutions in the field of Enclosures and Shop Systems. The HARTING Group currently comprises 36 subsidiary companies and worldwide distributors employing a total of approx. 3,400 staff. 2 HARTING Smart Network Infrastructure PROFINET Industrial Cabling

3 HARTING Subsidiary company HARTING Representatives We aspire to top performance. Connectors ensure functionality. As core elements of electrical and optical wiring, connection and infrastructure technologies, they are essential in enabling the modular construction of devices, machines and systems across a very wide range of industrial applications. Their reliability is a crucial factor guaranteeing smooth functioning in the manufacturing area, in telecommunications, applications in medical technology in fact, connectors are at work in virtually every conceivable application area. Thanks to the consistent further development of our technologies, customers enjoy investment security and benefit from durable, long term functionality. Always at hand, wherever our customers may be. Increasing industrialization is creating growing markets characterized by widely diverging demands and requirements. The search for perfection, increasingly efficient processes and reliable technologies is a common factor in all sectors across the globe. HARTING is providing these technologies in Europe, America and Asia. The HARTING professionals at our international subsidiaries engage in close, partnership based interaction with our customers, right from the very early product development phases, in order to realize customer demands and requirements in the best possible manner. Our people on location form the interface to the centrally coordinated development and production departments. In this way, our customers can rely on consistently high, superior product quality worldwide. Our claim: Pushing Performance. HARTING provides more than optimally attuned components. In order to serve our customers with the best possible solutions, HARTING is able to contribute a great deal more and play a closely integrative role in the value creation process. From ready assembled cables through to control racks or ready-to-go control desks: Our aim is to generate the maximum benefits for our customers without compromise! Quality creates reliability and warrants trust. The HARTING brand stands for superior quality and reliability worldwide. The standards we set are the result of consistent, stringent quality management that is subject to regular certifications and audits. EN ISO 9001, the EU Eco-Audit and ISO 14001:2004 are key elements here. We take a proactive stance to new requirements, which is why HARTING ranks among the first companies worldwide to have obtained the new IRIS quality certificate for rail vehicles. People Power Partnership 3

4 HARTING worldwide HARTING technology creates added value for customers. Technologies by HARTING are at work worldwide. HARTING s presence stands for smoothly functioning systems, powered by intelligent connectors, smart infrastructure solutions and mature network systems. In the course of many years of close, trust-based cooperation with its customers, the HARTING Technology Group has advanced to one of the worldwide leading specialists for connector technology. Extending beyond the basic functionalities demanded, we offer individual customers specific and innovative solutions. These tailored solutions deliver sustained effects, provide investment security and enable customers to achieve strong added value. Opting for HARTING opens up an innovative, complex world of concepts and ideas. In order to develop connectivity and network solutions serving an exceptionally wide range of connector applications and task scopes in a professional and cost optimized manner, HARTING not only commands the full array of conventional tools and basic technologies. Over and beyond these capabilities, HARTING is constantly harnessing and refining its broad base of knowledge and experience to create new solutions that ensure continuity at the same time. In securing this know-how lead, HARTING draws on a wealth of sources from both inhouse research and the world of applications alike. Salient examples of these sources of innovative knowledge include microstructure technologies, 3D design and construction technology, as well as high temperature or ultrahigh frequency applications that are finding use in telecommunications or automation networks, in the automotive industry, or in industrial sensor and actuator applications, RFID and wireless technologies, in addition to packaging and housing made of plastics, aluminum or stainless steel. HARTING solutions extend across technology boundaries. Drawing on the comprehensive resources of the group s technology pool, HARTING devises practical solutions for its customers. Whether this involves industrial networks for manufacturing automation, or hybrid interface solutions for wireless telecommunication infrastructures, 3D circuit carriers with microstructures, or cable assemblies for high-temperature applications in the automotive industry HARTING technologies offer far more than components, and represent mature, comprehensive solutions attuned to individual customer requirements and wishes. The range covers ready-to-use cable configurations, completely assembled backplanes and board system carriers, as well as fully wired and tested control panels. In order to ensure the future proof design of RF- and EMC-compatible interface solutions, the central HARTING laboratory (certified to EN 45001) provides simulation tools, as well as experimental, testing and diagnostics facilities all the way through to scanning electron microscopes. In the selection of materials and processes, lifecycle and environmental aspects play a key role, in addition to product and process capability considerations. 4 HARTING Smart Network Infrastructure PROFINET Industrial Cabling

5 HARTING knowledge is practical know-how generating synergy effects. HARTING commands decades of experience with regard to the applications conditions of connectors in telecommunications, computer and network technologies and medical technologies, as well as industrial automation technologies, such as the mechanical engineering and plant engineering areas, in addition to the power generation industry or the transportation sector. HARTING is highly conversant with the specific application areas in all of these technology fields. The key focus is on applications in every solution approach. In this context, uncompromising, superior quality is our hallmark. Every new solution found will invariably flow back into the HARTING technology pool, thereby enriching our resources. And every new solution we go on to create will draw on this wealth of resources in order to optimize each and every individual solution. In this way, HARTING is synergy in action. Telecom Machinery Transportation Solar Energy Assembly lines Backplanes Embedded Computing Systems Wind Energy 3D Micropackages PCB Technologies Production Technologies Metal Treatment Technologies Industrial Connectors Broadcast and Entertainment Power Generation and Distribution Advanced Tools Simulation Interconnect Technologies Mechatronic Micro Structure Technologies Actuator Systems Vending Systems Information Technologies Network Technologies Cable Assemblies Automation Medical Industrial Network Infrastructure Industrial Devices People Power Partnership 5

6 Contents HARTING worldwide Transforming customer wishes into concrete solutions 02 Smart Network Infrastructure 07 PROFINET PROFINET Smart Network Infrastructure 08 Conformance Class 09 Ambient Conditions 10 Topology 11 Industrial Cabling 12 Generic Cabling 13 Data Cabling 14 Component Model / Manufacturer s Declaration 15 Data Connectors 16 Data Cable 17 Power Connectors 18 Selection Guide Cabling 20 Installation guidline 21 Selection Guide Ethernet Switches 22 PROFINET compliant network solution 23 PROFINET Product Overview 24 Triad solutions 50 HARTING Subsidiary companies worldwide 51 6 HARTING Smart Network Infrastructure PROFINET Industrial Cabling

7 Smart Network Infrastructure Smart Network Infrastructure is the universal communications platform which supports the entire spectrum of manufacturing applications. PROFINET is a future core element of automation applications at the field level. Smart Network Infrastructure and PROFINET are fully Ethernet based, as Ethernet is the predominant communication standard in Office IT. Seamless communication is the top priority, and only systems that are compatible with Ethernet IEEE can guarantee seamless communication. COMPANY PROCESSES: A P P l MANUFACTURING I C A T I O N DEVElOPMENT COMMUNICATIONS PlATFORM MARKETING Smart Network Infrastructure addresses the specific need for determinism and real-time performance in automation applications. This means that the Automation IT platform supports automation systems which comply with the PROFINET standard. PROFINET is continuing to move towards generic standards. PROFINET cabling infrastructure will no longer be restricted to four-wire technology. Eight-wire solutions will also be available. In the future PROFINET cabling will support 1 and 10 Gigabit Ethernet. Users Installers Planners System Integrators People Power Partnership 7

8 PROFINET PROFINET Smart Network Infrastructure To support today s manufacturing automation systems, users need solutions at the field level that closely match the production process. Standard Ethernet communication alone does not support the broad spectrum of PROFIBUS application profiles, because Ethernet is primarily designed for communications at OSI Layers 1 and 2. Automation applications require communications, plus a large number of application profiles. PROFINET is a logical extension of PROFIBUS. The PROFINET standard is compatible with standard IEEE Ethernet, and it also supports Automation application profiles. It enhances communication and cabling to ensure optimal performance in industrial environments. The PROFINET communications profiles offers a real time channel, for automation applications in addition to the TCP/IP channel, but they shall not place limitations on the open design of a communications platform. These PROFINET extensions are necessary to ensure network availability for automation applications. This ist the reason, why HARTING has included PROFINET in Automation IT. Automation profiles Application level 7. Application 6. Presentation 5. Session Communication profiles Compatible extensions 4. Transport 3. Network UDP / TCP IP TCP / IP Suite Strict compliance 2. Data Link 1. Physical Ethernet Mac Ethernet physical IEEE OSI Reference Model 8 HARTING Smart Network Infrastructure PROFINET Industrial Cabling

9 Conformance Class The scope of functions supported by PROFINET is divided into Conformance Classes (CC). The CCs for automation applications are defined as follows: Conformance Class-A Data communications are based on Ethernet IEEE 802 with PROFINET Conformance Class-B CC-B communications and above are Conformance Class-C In addition to CC-B functionality, CC-C supports high-precision, synchronous, PROFINET Cabling recommended PROFINET Cabling mandatory PROFINET Cabling mandatory real time features. This class supports wireless and wired communications over copper or optical fiber. Network components connected with standard IEEE and generic cabling can be deployed in this CC. Typical applications include automation tasks that are not time critical, parameter/software download and condition monitoring. copper or optical fiber based. Additional functions are built into the network components and terminal devices to enhance machine/system availability. Class CC-B network components must support standard IEEE functions as well as a PROFI- NET IO extensions. Special cabling is required for this class. typical applications are the automation of industrial plants and machinery. deterministic data communications. Special network components provide reserved bandwidth for real time communications. Network components which offer standard IEEE functions are not suitable for this conformance class. Special PROFINET cabling is needed for CC-C. Typical CC-C applications include time-critical (machine/system) automation and highprecision drive controllers in industrial plants and machinery. People Power Partnership 9

10 PROFINET Ambient Conditions Fit for the environment To reduce complexity and address the specific requirements of the automation world, PROFINET has only two (operating) environmental classes. The inside enclosure class applies to automation applications in a protected environment such as a control cabinet, and the applications directly in the field outside of a control cabinet fall into the outside enclosure class. Chemical attack Aggressive atmospheres Temperature fluctuations Conductive contamination Moisture and dust EMC interference Mechanical stress Shock and vibration Weathering and UV radiation Mechanical Shock/bump a) Peak acceleration Vibration Hz Ingress IP Protection class Particulate ingress (dia min) Inside enclosure IEC g / 11 ms 3 per axis in both directions IEC mm or 5 g Outside enclosure IEC g / 11 ms 3 per axis in both directions IEC mm or 5 g IP 20 IP 65 and IP mm 50 μm Immersion Climatic None Intermittent liquid jet 12.5 l/min 6.5 mm jet > 2.5 m distance and immersion ( 1m for 30min) Ambient temperature 0 C to +60 C -20 C to +70 C Electromagnetic Transfer Impedance See components selection 10 HARTING Smart Network Infrastructure PROFINET Industrial Cabling

11 Topology PROFINET supports Ethernet communications as well as 24 Volt and 400 Volt power distribution to the devices. PROFINET supports the following topologies for Ethernet communications: 1. Line topology, which can be closed to form a ring. It is used primarily to connect devices with integrated switches in the field. 2. Star topology, which requires a central switch. It is deployed primarily in control cabinets. 24 V Power, 400 V power supply: The line and star topologies support 24 V distribution to the devices. Hybrid cables and connectors carry 24 V power as well as Ethernet data. Line and star topologies can also distribute 400 V power. PROFINET power distribution complies with the international ISO power bus standard. Both topologies can be combined to form complex tree topologies. The PROFINET line topology is a distinguishing feature, because PROFINET technology supports extensive line topologies similar to PROFIBUS. PROFINET covers Ethernet communication as well as power supply for the devices by providing 24 Volt up to 400 Volt. Device Device Device Device Line topology is ideal for sequential automation systems. The cabling mirrors the logical design of the system. An example is a conveyor system where the drives are installed in series. Device Device Device Device Device Ring topology closes a line to form a ring. This increases network availability, and devices can be replaced while the network is running. Device Device Device Device Device Device Communication Device 24 Volt Power Supply PROFINET DATA Device Device Device Device The star topology is the solution of choice for automation equipment that is connected to a central control cabinet. It is also suitable for modular machines which have devices that are connected to distributed control cabinets. Lifelines in Automation Communikation & Power People Power Partnership 11

12 PROFINET Industrial Cabling Fit for the environment International standards exist for Ethernet cabling in machines, systems and industrial premises. IEC defines cabling inside and between automation islands. IEC 61784, which is derived from IEC 61918, contains profile-specific cabling. Profile-specific PROFINET cabling is defined in IEC ISO/IEC is the applicable standard for cabling outside automation islands in industrial premises. The standard describes a generic cabling system, and it is not PROFINET specific. Generic cabling, as well as dedicated PROFINET cabling are allowed in Conformance Class A. Design Planning and installation office premises Generic cabling ISO/IEC Offices annex Homes ISO/IEC home annex Data centres ISO/IEC ISO/IEC data centre annex Between Automation Island ISO/IEC industrial annex Applicationspecific cabling industrial premises Between Automation Island Within Automation Island IEC series and IEC , -2 Installation Profiles IEC series (Selection + Add/Repl/Mod) IEC (Common requirements) common structure IEC HARTING Smart Network Infrastructure PROFINET Industrial Cabling

13 Generic Cabling PROFINET will run on industrial-grade generic cabling. This aspect, for example, makes it easier to migrate from industrial building cabling to system or machine cabling. In order to enhance PROFINET and make it even more fit for the future, a concerted effort is underway to add eight-wire (Gigabit-enabled) cabling to the existing fourwire solutions and to standardize the new cabling in the PROFINET guidelines. The new cabling will be based on shielded eight-wire twisted-pair cable designs with AWG 23 gauge wires and an additional inner sheath to protect the cores during assembling using the Fast-Connect System (Siemens) and the Easy Stripping System (HARTING). PROFINET cabling installation guidelines are still under revision and will now include eight-wire products. Interoperability between generic cabling and PROFINET-specific cabling facilitates seamless solutions which extend from Office IT down to the field level in the automation environment, providing the framework for Automation IT. PROFINET Cable 8-wire People Power Partnership 13

14 PROFINET PROFINET Cabling In addition to simplified classification of the operating environment (inside enclosure and outside enclosure), the channel has also been defined to help achieve the goals listed above. The channel establishes the link to active devices. plug connections. PROFINET supports 1 mm polymer optical fiber (POF), which offers ideal handling characteristics for industrial applications. System cables are always configured the same at both ends. There is no crossing in the cable, because PROFI- NET network components support autocrossing. Passive couplers can also act as panel feed-throughs, making it easy to implement any cabling system configuration. Four-wire technology is used on all cables and connectors to reduce the complexity of on-site assembly work. AWG 22 was selected as the standard for copper cable to provide adequate system reserves for multiple cable/ PROFINET cabling is designed for: High performance with substantial system reserves Simple planning and installation Maximum adaptability to industrial applications Inside/IP 20 Inside/IP 20 Inside/IP 20 Outside/IP 67 Outside/IP 67 Outside/IP 67 Outlet/Panel feed-through Channel PROFINET ISO/IEC Channel structure 14 HARTING Smart Network Infrastructure PROFINET Industrial Cabling

15 Component Model/Manufacturer s Declaration PROFINET has introduced a component model with simple selection rules. Users can take PROFINET cables and PROFINET connectors and assemble them carefully. Consider the total length and the number of connections (cable/connector). The resulting cabling meets PROFINET requirements with sufficient reserves. There is no need for elaborate planning, engineering analysis and testing. Cabling example = Number of connections Maximum overall length with cable types A, B m m m The component model relies on compatible PROFINET cables and connectors. Manufacturers are required to submit a PNO manufacturer s declaration to confirm PRO- FINET conformance. All HARTING cabling components meet the stringent requirements that are contained in the Guideline PROFINET Cabling and Interconnection Technology, and HARTING submits a manufacturer s declaration for these products. II TE=Terminal Equipment PMD=PROFINET Machine Distributor m m m m inside Connectors environment Panel feedthrough The component model and the 3 rules: 1. Use PROFINET system components 2. Maximum 6 connections in a channel 3. Maximal distance of 100 m between two devices PROFINET Cabling and lnterconnection Technok>gy IH!I' 11111' =-, f«profillet People Power Partnership 15

16 PROFINET PROFINET Data Connectors The selection of PROFINET connectors depends on the application. If the emphasis is on a universal network that is compatible with office networks, then RJ45 is the right choice for data communications. RJ45 is specified across the board for inside environments. HARTING s RJ Industrial IDC technology is a very reliable RJ45 solution. The Han PushPull for outside environments can be equiped with the HARTING RJ Industrial insert. The M12 is also specified for PROFINET. Ease of handling makes polymer optical fiber the most popular choice for optical data transmission. SCRJ, which is based on the SC connector, is specified for PROFINET. SCRJ is used inside, and in combination with the Han PushPull housing, it is also suitable for outside environments. CU HARTING RJ Industrial RJ45 Scrj FO Inside IP 20 Han PushPull RJ45 and Han 3 A RJ45 M12 SCRJ Outside IP 67 Variant14 IEC AIDA Variant 5 IEC Hybrid 24 Volt and Data D-Coding M12 IEC Variant 14 IEC AIDA 16 HARTING Smart Network Infrastructure PROFINET Industrial Cabling

17 Profinet Cable Data PROFINET cables are derived from the typical types of industrial cable: PROFINET type A: Standard fixed installation, no movement after installation PROFINET type B: Standard flexible, occasional movement or vibration Hybrid type B Standard flexible, occasional movement or vibration PROFINET type C: Special applications, e.g. highly flexible, permanent motion (drag chain or torsion) Cable types PROFINET the future The addition of eight-core solutions to the list of PROFINET cabling options expands the range of cables and connectors. Besides eight-core data cables, users can now install Gigabit-enabled hybrid cables, eight-core RJ45 connectors and a new generation of eight-core M12 X-coding connectors which comply with the IEC standard. left to right: PROFINET Cable 8-wire with star separator, PROFINET Cable 8-wire as PIMF, Hybrid Cable 8-wire RJI10G Connector, Han 3 A Hybrid Connector, M12 har-speed X-coded People Power Partnership 17

18 PROFINET Profinet Power Connectors Depending on the topology different connectors, which have been divided into two power classes, have been defined. A. 24 Volt power distribution Line topology: PushPull connector The PushPull connector has been defined for power distribution which complies with the requirements of the German automotive industry. The PushPull contains a 4-pole insert and functional ground. Spring force connection technology facilitates field assembly of connectors with up to 5 wires. Maximum wire crosssection is 2.5 mm 2, and the connector is rated at 16 A. This current carrying capacity supports long line topologies. A large number of devices can be attached to a channel using T-junctions. Hybrid connector The HARTING Han 3 A hybrid RJ45 connector supports hybrid distribution systems. In addition to the RJ45 insert, the connector has 4 additional 16 A contacts which are used for two separate circuits. Star topology: M12 connector PNO allows the use of an A-coding M12 to deliver power to individual devices in star topologies. The connector is limited to one circuit and maximum 4 A. 7/8 connectors The 7/8 connector may be used as an alternative to the PushPull. Line topology Device Device Device Device Star topology Device Device Device PushPull Hybrid Device Device 7/8 M12 A code Device Outside IP 67, 24 V communication Communiction 18 HARTING Smart Network Infrastructure PROFINET Industrial Cabling

19 Name 7/8 inch PushPull M12 Power Class Specification according to: ANSI /B93.55M-1981 Standard in Preparation IEC A codet Number of contacts: optional 5 Rated 40 C (IEC ): 16 A 16 A 4 A Wire gauge min: 1,5 mm 2 1,5 mm 2 0,34 mm 2 Wire gauge max: 2,5 mm 2 2,5 mm mm 2 Functional earth: Pin 3 Pin 5 PROFINET Contact Arrangement L1: Pin 4 Pin 1 Pin 1 PROFINET Contact Arrangement L2: Pin 5 optional Pin 3 Pin 4 optional PROFINET Contact Arrangement N1: Pin 2 Pin 2 Pin 3 PROFINET Contact Arrangement N2: Pin 1 optional Pin 4 Pin 2 optional *Pin 4 and 2 of the M12 connector are reserved for N2/L2 Power Class: 1 2 Application: Rated Current: 24 Volt Power Supply in star topology max. 4 A Rated voltage: 24 Volt 24 Volt 24 Volt Power Supply in line or star topology max. 16 A (including power class 1) Number of circuits: 1 (optional 2) 1 (optional 2) B. 400 Volt power distribution A high-current connector has been defined for power bus applications. The 35 A Han Q 4/2, which is designed for line topologies, was selected. Besides the power bus connector, HARTING also supplies a large range of passive power bus components including T-connectors and power bus taps that eliminate the need to cut individual wires. The Power S features high-current IDC technology and is available in a plastic or metal enclosure. Functional earth (FE): optional mandatory PROFINET Power-Bus Connector Power S T-connector Outside IP 67, 400 V Communication People Power Partnership 19

20 PROFINET Selection Guide Cabling Profile specific Cabling Structured Ethernet Connectors System Cable Outlets and Panel feed-through Cable Application Connectors System Cable Inside IP 20 Protection Class 1 HARTING RJ Industrial RJ45 Connector 4-pin IP 20, RJ45, Cat HARTING RJ Industrial System Cable RJ45 4-wire assembled / overmoulded IP 20, Cat. 5, AWG 22 4 HARTING Cabinet Outlet RJ45 IP 20, Cat. 6 Typ A (for fixed layouts) 28 Industrial Cat. 5 Standard Cable 4-wire AWG 22/1, solid, PVC Inside IP 20 Protection Class 71 HARTING RJ Industrial RJ45 10G Connector 8-pin IP 20, RJ45, Cat HARTING RJ Industr System Cable RJ45 8-wire IP 20, Cat. 5, flexible Industrial Ethernet Patchcable RJ45, 8-w IP 20, Cat. 6 or Cat. 5, AW HARTING PushPull RJ45 Connector 4-pin Han PushPull RJ45 Connector 4-pin plastic / metal HARAX M12 Connector D-coding 4-pin (with IDC contacts) HARTING PushPull System Cable RJ45 4-wire assembled / overmoulded, AWG 22 Han PushPull System Cable RJ45 4-wire plastic / metal, AWG 22 Han M12 System Cable D-coding 4-wire, AWG HARTING PushPull Panel feed-through RJ45 HARTING PushPull Panel feed-through RJ Han PushPull 17 Panel feed-through RJ45 plastic / metal Socket horizontal, vertical or 47 upright Han M Panel feed-through D-coding straight or angled HARTING PushPull Outlet RJ45 IP 65 / IP 67, Cat. 6 Han PushPull Genderchanger RJ45 IP 65 / IP 67, Cat. 6 Typ B (for flexible layouts) 29 Industrial Cat. 5 Stranded Cable 4-wire AWG 22/7, stranded, PVC 30 Industrial Cat. 5 Outdoor Cable 4-wire AWG 22/7, stranded, PVC AIDA* HARTING PushPull RJ45 10G Connector 8-pin IP 65 / IP 67, Cat. 6 Han PushPull RJ45 10G Connector 8-pin plastic / metal IP 65 / IP 67, Cat HARTING PushPull f System Cable RJ45 8-wire IP 65 / IP 67, Cat. 6, flex Han PushPull 10G System Cable R 8-wire plastic / metal IP 65 / IP 67, Cat. 6 Fast Ethernet 100 Mbit/s 4-pin & POF Ethernet IEEE Outside IP 65 / IP 67 Protection Class Han 3 A RJ45 Connector 4-pin plastic / metal Han PushPull SCRJ, POF Connector 4-pin plastic / metal IP 65 / IP 67 Han M12 Connector D-coding 4-pin (with crimp contacts) Han M12 System Cable D-coding 4-wire, AWG 22 Han PushPull System Cable SCRJ, POF Variant 14 plastic / metal IP 65 / IP 67 Han 3 A RJ45 System Cable 4-wire, AWG Han 3 A RJ45 Han 3 A RJ45 Han 3 A RJ45 Panel feed-through Metal Outlet Metal Outlet IP 65 / IP 67, Cat Han PushPull Panel feed-through SCRJ plastic / metal IP 65 / IP 67 Han M12 Crimp HARAX M Panel feed-through Panel feed-through D-coding D-coding Typ C (for special applications) 31 Industrial Cat. 5 Trailing Cable 4-wire AWG 22/7, stranded, PUR POF Cable POF Cable Type B 38 flexible, incidental movement or vibrations Ha-VIS EtherRail Cable Ha-VIS EtherRail Cat. 5 Flexible or ultra flexible cable 4-wire AWG 22/7 or AWG 22/19, PVC AIDA* Gigabit Ethernet 1000 Mbit/s 8-pin Outside IP 65 / IP 67 Protection Class Han 3 A RJ45 10G Connector 8-pin plastic / metal IP 65 / IP 67, Cat. 6 Han-Max RJ45 10G Connector 8-pin IP 67, Cat. 6 har-speed M12 Connector 8-pin IP 67, Cat. 6 A Han 3 A RJ45 System Cable 8-wire IP 65 / IP 67, Cat. 6, flex Han-Max System Cable RJ45 8-wire, flex har-speed M12 System Cable 8-wire Inside Inside IP 65 / IP 67 IP 20 Protection Class Protection Class Han 3 A RJ45 Hybrid Connector 4-pin plastic / metal with 4x power supply HARTING RJ Industrial RJ45 Connector 4-pin IP 20, RJ45, Cat. 5 Han PushPull RJ45 Connector 4-pin plastic / metal HARAX M12 Connector D-coding 4-pin Han 3 A RJ45 Hybrid System Cable, 4-wire Han 3 A RJ45 Hybrid plastic / metal plastic / metal 50, AWG 22/7 stranded with 4x power supply HARTING RJ Industrial System Cable RJ45 HARTING Cabinet Outlet RJ45 4-wire IP 20, Cat. 6 assembled / overmoulded 56 IP 20, Cat. 5, AWG 22 Han PushPull Han PushPull System Cable RJ45 Panel feed-through RJ45 4-wire plastic / metal plastic / metal 61 Socket horizontal, vertical, AWG 22 or 47 upright Han M12 System Cable Han M12 Panel feed-through 66 D-coding D-coding 4-wire, AWG 22 straight or angled Han PushPull Genderchanger RJ45 IP 65 / IP 67, Cat. 6 Industrial Cat Hybrid Cable 4-wire AWG 22/7, stranded with 4x power supply, FRNC Typ B (for flexible layouts) 69 Industrial Cat. 5 Stranded Cable 4-wire AWG 22/7, stranded, PVC 70 Industrial Cat. 5 Outdoor Cable 4-wire AWG 22/7, stranded, PVC * Automation Initiative of German Automotive Manufacturers prelink HIFF and accessories Han 3 A RJ45 Hybrid 10G Connector 8-pin plastic / metal IP 65 / IP 67, Cat. 6 with 4x power supply prelink HIFF Jack RJ45 AWG 22/23 prelink Assembly tool IP 67, Cat. 6 A Han 3 A RJ45 Hybr System Cable 8-wire IP 65 / IP 67, Cat. 6, flex prelink Terminal module yellow AWG 22/23 prelink Unlocking tool prelink Protection cover Providing the Selection Guide HARTING offers a consistent tool for planning the comprehensive network for the industrial building as well as for facilities or machinery. Simple criterias for choosing network components support to design a complete and seamless Automation IT network. Considering active network components as well as the cabling in the HARTING Selection Guide and the perfect fit of both parts guaranties a high performing network infrastructure. Especially in machines and facilities active and passive network components merge in ones to a functional unit. The complete network can be adjusted to the environment of a building, a facility or a machine accordingly except loosing the platform character of the communication. So it is possible to use IP 67 rated network components and support special network topologies like the line- or ring topology. All PROFINET cabling components according PROFINET standard IEC are marked by the PROFINET Logo in this document. That makes it easy to plan a network according an automation profile like e.g. PROFINET. The 8-wire cabling components are classified in the section Generic Cabling and Ethernet Cabling for 1/10 Gigabit Ethernet These components will be integrated into the extended new PROFINET cabling guidelines for Gigabit Ethernet too. Core connector interfaces supporting the 8-wire technology are the HARTING RJ Industrial 10 G, the PROFINET PushPull variant 14 (AIDA) as well as the new M12 X-coded data connector and hybrid interfaces on basis of Han 3 A. 20 HARTING Smart Network Infrastructure PROFINET Industrial Cabling

21 IP 65 / IP 67, Cat. 6 A Installation Cabling ial ire G 26/7 lexible ible J45 ible ible Outlets and Panel feed-through 75 HARTING Cabinet Outlet RJ45 76 IP 20, Cat HARTING PushPull Panel feed-through RJ45 IP 65 / IP 67, Cat. 6 Han PushPull Panel feed-through RJ45 metal IP 65 / IP 67, Cat. 6 Han 3 A RJ45 Panel feed-through IP 65 / IP 67, Cat Han-Max Panel feed-through RJ Han 3 A RJ45 Metal Outlet HARTING RJ Industrual 10 G RJ45 Coupling IP 20, Cat. 6 HARTING PushPull Outlet RJ45 IP 65 / IP 67, Cat. 6 prelink PushPull Variant14, RJ45 Metal Outlet IP 65 / IP 67, Cat Han 3 A RJ45 Metal Outlet IP 65 / IP 67, Cat Cables Industrial Cat. 6 Stranded cable 8-wire AWG 27/7, stranded, PVC or PUR Industrial Cat. 6 Outdoor Cable 8-wire AWG 27/7, stranded, PVC Industrial Cat. 5 Stranded cable 8-wire AWG 26/7, stranded, PUR Industrial Cat. 5 Trailing Cable 8-wire AWG 26/7, PUR The PROFINET installation guidelines provide assistance to PROFINET installers, and they contain practical information facilitating proper installation. The information is presented in a very straightforward format, and it is accompanied by illustrations. No prior knowledge is needed to install PROFINET. In conjunction with the PROFINET component model, the installation guidelines maximize ease of installation and minimize the planning effort. The guidelines provide tips on how to install PROFINET cable and connect PROFINET nodes. The PROFINET installation guidelines are available via the PNO home page at: 98 har-speed M12 RJ45 Adapter 103 Industrial Cat. 5 Outdoor cable, 8-wire AWG 26/7, stranded, PVC id ible Han 3 A RJ45 Hybrid Panel feed-through plastic / metal 109 Industrial Cat. 6 Hybrid Cable, 8-wire 4x power supply for fixed and flexible Installation AWG 27/7, PUR Industrial Cat. 7 A Installation cable, 8-wire for fixed Installation AWG 22/1, solid, FRNC prelink PushPull Variant14, RJ45 Metal Outlet IP 65 / IP 67, Cat. 6 Han 3 A RJ45 Metal Outlet IP 65 / IP 67, Cat. 6 HARTING PushPull Outlet RJ45 IP 65 / IP 67, Cat Industrial Cat. 6 A Installation Cable 8-wire for fixed Installation AWG 23/1, solid, FRNC Installing PROFINET electrical cable Assembling PROFINET electrical connectors Using connectors to assembly fiber optic cables Examples taken from the PROFINET installation guidlines People Power Partnership 21

22 PROFINET Selection Guide Ethernet Switche Ethernet Network Components Ethernet Function Class Installation Class Switches Application Installation Class Connectors System Cable Inside IP 30 Protection Class econ / 4 / 5/16 Copper ports (RJ45) - Robust metal housing - Top-Hat rail mount - Optimum installation depth econ 2030-A econ 2040-A econ 2050-A 3 RJ45 4 RJ45 5 RJ econ 2050-AA 5 RJ45 Full Gigabit 5 econ 2160-A 16 RJ45 Ethernet IEEE Inside IP 20 Protection Class 54 HARTING RJ Industrial RJ45 Connector, 4-pin IP 20, RJ45, Cat HARTING RJ Industria System Cable RJ45 4-wire assembled / overmo IP 20, Cat. 5, AWG 22 Ha-VIS econ unmanaged Plug & Play Store and Forward Switching Mode Non-Blocking Auto-negotiation Auto-polarity Auto-crossing Inside Inside IP 30 / IP 40 IP 30 Protection Class Protection Class econ /6 / 8/10 Copper ports with optional 1/2 F.O. ports - Robust metal housing - Top-Hat Rail mount - Narrow form factor econ Copper ports (M12 D-coding) - Robust metal housing - EMC, temperature range and mechanical stability meet the highest requirements without F.O. econ 3080-A/-A2/-A4 8 RJ45 also available with: - with narrowest housing (-A2) - extended temperature range (-A4) 6 econ A1 8 RJ45 7 econ 4080-B1 8 M12 D-coding F.O. econ 3061-AD 6 RJ45, 1 SC econ 3061-AE 8 6 RJ45, 1 ST 10 9 econ 4080-B3 econ 4080-BPoE1 8 M12 D-coding 8 M12 D-coding 110 V DC power input 8 Ports PoE econ 3062-AD/-AD2/-AF 6 RJ45, 2 SC also available with: - extended temperature range (-AD2) - Single Mode (-AF) econ 3062-AE 6 RJ45, 2 ST 11 econ Copper ports M12 D-coding - Robust metal housing - 19 rack mount - Small form-factor 17 Converter econ 3011-AD - 1 RJ45, 1 SC - 10/100 Mbit/s - PoE econ 3011-ASFP - 1 RJ45-1 SFP module slot 12-10/100 Mbit/s - PoE 13 econ 9080-B1 econ 9070-B 8 M12 7 M12 D-coding D-coding Power input on the front 18 Ethernet IEEE Ethernet IEEE Fast Ethernet 100 Mbit/s 4-pin Outside IP 65 / IP 67 Protection Class HARAX M12 Connector, D-coding, 4-pin Han M12 Connector D-coding, 4-pin Han M12 System C D-coding, 4-wire, AWG Han M12 System C D-coding to RJ45, 4-w, AWG Han M12 System C D-coding, 4-wire, suitable for railways IP 65 / IP 67 Cat. 5, AWG Outside IP 65 / IP 67 Protection Class econ /10 Copper ports (Han 3 A RJ45 or M12 D-coding) - Robust die-cast zinc housing - EMC, temperature range and mechanical stability meet the highest requirements 5 Port 19 econ 7050-A1 5 Han 3 A RJ45 wide power input range 20 econ B1 5 M12 D-coding wide power input range 10 Port econ 7100-B1 10 M12 D-coding econ 7100-AA 8 Han 3 A RJ45 2 Han 3 A RJ45 Gigabit Ethernet IEEE Han 3 A Connector RJ45 4-pin, plastic or metal 68 Han 3 A RJ45 System 4-wire, AWG Ha-VIS scon configurable Ha-VIS Fast Track Switching Ha-VIS mcon managed via USB interface configurable through a graphic user interface Webinterface SNMP (v1, v2c, v3) User Management LLDP Quality of Service VLAN support Rapid Spanning Tree 802.1X RADIUS Client IP authorize manager Link Aggregation IGMP Snooping (v1, v2, v3) with querier DHCP Client DHCP Option 82 SNTP Alarms via SNMP Traps Port diagnostic Inside IP 30 Protection Class Inside IP 30 Protection Class Inside IP 30 Protection Class Inside IP 30 / IP 40 Protection Class Outside IP 65 / IP 67 Protection Class scon /8/10 Copper ports (RJ45) and optionally 1/2/3 F.O. ports (SC/ST) - Robust metal housing - Parallel-/ ring-redundancy - Top-Hat rail mounting - Potential-free alarm contact FTS /8/10 Copper ports (RJ45) and optionally 2 SFP modules - Robust metal housing - Top-Hat rail mounting - Web-management - Fast Track Switching Technology mcon /8/10 Copper ports (RJ45) and optionally 1/2/3 F.O. ports (SC/ST) - Robust metal housing - Top-Hat rail mounting - Web management - Potential-free alarm contact mcon Copper ports (M12 D-coding) - Robust metal housing - EMC, temperature range and mechanical stability meet the highest requirements - Web management mcon /10 Copper ports (Han 3 A RJ45 or M12 D-coding) - Robust die-cast zinc housing - EMC, temperature range and mechanical stability meet the highest requirements - Web management 5 Port without F.O. configurable without F.O. scon 3100-A scon 3100-AA 10 RJ45 10 RJ45 2 RJ45 Gigabit managed F.O. SC F.O. SC FTS 3100s-A FTS 3060-A FTS 3100-A FTS 3082-ASFP 10 RJ45 6 RJ45 8 RJ45 10 RJ45 2 SFP module slots mcon 3100-AV 10 RJ45 31 mcon 3100-AAV 10 RJ45 2 RJ45 Gigabit Port scon 3082-AD/-AF scon 3063-AD 8 RJ45, 2 SC 6 RJ45, 3 SC mcon 3082-ADV/ mcon 3063-ADV AFV 6 RJ45, 3 SC 8 RJ45, 2 SC Multi Mode (ADV) Single Mode (AFV) ST mcon 3082-AEV 8 RJ45, 2 ST mcon 4080-B1V mcon 4080-B3V mcon 4080-BPoE1V mcon 9000 mcon 9080-BV 8 M12 D-coding 8 M12 D-coding 8 M12 D-coding Copper ports D-coding 8 M V DC power input 8 Ports PoE D-coding - Robust metal housing - 19 rack mount Small form-factor mcon 7050-B1V mcon 7100-B1V mcon 7100-AAV 5 M12 D-coding 10 M12 D-coding 8 Han 3 A RJ45 wide power input range 2 Han 3 A RJ45 Gigabit mcon 3063-AEV 6 RJ45, 3 ST mcon 9070-BV 7 M12 D-coding Power input on the front Ethernet IEEE Ethernet IEEE Ethernet IEEE Ethernet IEEE Ethernet IEEE Gigabit Ethernet 1000 Mbit/s 8-pin Fibre optic Inside Outside Inside IP 65 / IP 67 IP 65 / IP 67 IP 20 Protection Class Protection Class Protection Class HARTING RJ Industrial 10G RJ45 Connector, 8-pin 78 IP 20, RJ45, Cat Han 3 A Connector RJ pin, plastic or metal IP 65 / IP 67, Cat Fiber Optic Jumper Cord Multi Mode 50/125 µm ST Duplex 95 HARTING RJ Industria System Cable RJ45, 8-wire IP 20, Cat. 6, flexible Industrial Ethernet Patch Cable RJ45, 8- IP 20, Cat. 6, AWG 26/7 Industrial Ethernet Patch Cable RJ45, 8- IP 20, Cat. 5, AWG 26/7 Han 3 A RJ45 System 8-wire IP 65 / IP 67, Cat. 6, flexib Ha-VIS pcon Industrial Power Supply 24 V/48 V Inside IP 20 / IP 65 Protection Class pcon Worldwide application through wide input voltage range: V AC - Operating temperature: -25 C C without derating - Fast installation without tools due to cage clamps - Active PFC pcon Output: 24 V / 1.4 A (35 W) 46 pcon Output: 24 V / 2.5 A (60 W) pcon Output: 48 V / 1.25 A (60 W) 48 pcon Output: 24 V / 5 A (120 W) pcon Output: 48 V / 2.5 A (120 W) 50 pcon 20DRM-10A Redundancy module: pcon V / 16 A 53 - DC/DC Converter 51 - Operating temperature: pcon /24-40 C C 110 V DC / 24 V DC 52 IP 20 Protection Class pcon / V DC / 48 V DC IP 65 Protection Class pcon 7150 DC-24/48 24 V DC / 48 V DC IP 65 Protection Class Fiber Optic Jumper Cord Single Mode 9/125 µm SC Duplex Vorzugsvarianten Bahntauglich With this selection guide you get an easy tool, which supports you in designing your industrial network. With easy selection criterias like function and installation classes it is very easy to choose the right components for your application. Additional to the Industrial switching solutions HARTING offers a selection of connector and cable infrastructure components that matches together with the switches the requirements for industrial applications. In this combination it is possible to design an highly available network that fits to the industrial needs. The function classes for the switches range from simple unmanaged, which are often used in cabinets, to robust field mountable switches which do not need cabinets. The standard interface for the switch gear cabinet application is RJ45. For the robust field mountable solution it is almost M12. Beside the copper based connection technologies you will find also fiber optic connections (SC, ST and SFP) in our portfolio. For applications in the PROFINET area (according to standards IEC and IEC ) HARTING offers a variety of switches and cabling solutions for different application needs. With our innovative Fast Track Switching technology HARTING offers a solution that highly increases performance and flexibility for PROFINET networks. Furthermore determinism could be guaranteed, otherwise this could be only guaranteed in proprietary approaches. 22 HARTING Smart Network Infrastructure PROFINET Industrial Cabling

23 Cabling l ulded able 22 able ire 22 able l wire wire le Cable Cable ' '' Outlets and Panel feed-through Cables 057 ><... HARTING Cabinet Outlet RJ45 IP 20, Cat. 6 ' ' 058 Type A (for fixed layouts) 72 Industrial Cat. 5 Standard Cable, "Q) 4-wire AWG 22/1, solid, PVC HARTING RJ Industrial 10G RJ45 Coupling IP 20, Cat Han M12 Panel feed-through D-coding, straight or angled Ir~ 69 0~ Han 3 A RJ45 Panel feed-through 80 HARTING Cabinet Outlet RJ45 81 IP 20, Cat ~ Han 3 A RJ45 Panel feed-through IP 65 / IP 67, Cat. 6 0 Fiber Optic Jumper Cord Multi Mode 50/125 µm SC Duplex Fiber Optic Jumper Cord Single Mode 9/125 µm LC Duplex Han 3 A RJ45 Metal Outlet Type B (for flexible layouts) 'Q 73 Industrial Cat. 5 Stranded Cable, 4-wire AWG 22/7, stranded, PVC 74 Industrial Cat. 5 Outdoor Cable 'Q 4-wire AWG 22/7, stranded, PVC Type C (for special applications) 75 Industrial Cat. 5 Trailing Cable, Han 3 A RJ45 Han 3 A RJ45 'Q 4-wire Metal Outlet Metal Outlet AWG 22/7, stranded, PUR IP 65 / IP 67, Cat. 6 04''... ' 'G ~ 086 Cat. 5 Cable 88 Industrial Cat HARTING RJ Industrial Industrial Cat. 5 10G RJ45 Coupling Stranded Cable, Trailing Cable, IP 20, Cat. 6 8-wire 8-wire AWG 26/7, stranded AWG 26/7, PUR PUR Cat. 6 Cable Industrial Cat Industrial Cat. 6A ~ Stranded Cable Installation Cable, 8-wire 8-wire, for fixed Han 3 A RJ45 AWG 27/7, stranded Installation Metal Outlet ~ PVC or PUR AWG 23/1, solid, FRNC IP 65 / IP 67, Cat. 6 ~ o, / (f 94 Fiber Optic Jumper Cord Multi Mode 50/125 µm LC Duplex 0 Drawing Multi-Mode Drawing Single-Mode PROFINET compliant network solutions Especial for the use in standard PROFINET applications offers HARTING a wide portfolio of network components. PROFINET conformal Ethernet switches together with standard cabling solutions build the right infrastructure for your PROFINET network. With the certification for a variety of Ethernet switches according to Conformance class B HARTING guarantees and stated the compliance for the PROFINET standards. - ~. ~. Ha-VIS mcon 3080-A Ha-VIS FTS 3060-A and FTS 3100-A People Power Partnership 23

24 PROFINET Product overview PROFINET Overview Data RJ45 23 Connectors System cables Cabinet Outlet Patch cables Hybrid Han 3 A RJ45 37 Connectors System cables Panel feed-throughs Cable Data PushPull RJ45 26 Connectors System cables Panel feed-throughs prelink PushPull Data PushPull SCRJ 28 Connectors Panel feed-throughs Cords Data M12, D-Coding 29 Connectors System cables Panel feed-throughs Data har-speed M12 x-codet 31 Connectors Receptacle System cables Data Han 3 A RJ45 32 Connectors System cables Panel feed-throughs, Double-coupling, Outlets Data Copper Cable 35 Type A Type B; type B Outdoor Type C Power 24 V PushPull 38 Connectors Panel feed-throughs Power 24 V M12, A-Coding 39 Connectors System cables Panel feed-throughs Power 24 V 7/8 41 Connectors System cables Panel feed-throughs Power 400 V PushPull 43 Connectors Panel feed-throughs Power 400 V Han Q 4/2 44 Connectors Power supply Power 400 V Han 8/0 45 System cables Power supply Power 400 V Han Q 4/2 46 and Han Q 8/0 System cables 24 HARTING Smart Network Infrastructure PROFINET Industrial Cabling

25 Data RJ45 HARTING RJ Industrial Connector IDC technology for simple field assembly Fully shielded For solid and stranded wire Cat. 5 performance (RJ45 4-pole) Temperature range -40 C to +70 C IP 20 protection Connector AWG 24 AWG 22, Cat. 5 Connector AWG 26, Cat HARTING RJ10G Industrial Connector IDC technology for simple field assembly Industrial and compact design Multiport capability Fully shielded For solid and stranded wire, AWG 27 to AWG 22 Cat. 6 / Class performance E A (RJ45 8-pole) Temperature range 40 C to +70 C Connector AWG 22 27, Cat. 6 Connector AWG 22 27, Cat. 6, 45 angled HARTING RJ Industrial System cable Molded RJ Industrial system cables featuring HARTING design Fully shielded Protected locking tab and bend protection 90 angled versions available Available with PROFINET cable type A, type B, type C HARTING RJ Industrial Patch cable (yellow) HARTING RJ Industrial Ethernet Patch cable RJ45, 8-wire 0.5 m 1.0 m 2.0 m 7.5 m People Power Partnership 25

26 PROFINET Product overview Data RJ45 HARTING RJ Industrial System cable (Standard) (Multiport) HARTING RJ Industrial System cable RJ45, 4-wire type A 20.0 m (Standard) (Multiport) HARTING RJ Industrial System cable RJ45, 4-wire type B 20.0 m (Standard) (Multiport) HARTING RJ Industrial System cable RJ45, 4-wire type C 20.0 m HARTING RJ Industrial System cable angled HARTING RJ Industrial System cable RJ45, 4-wire, type A, angled left to angled right 0.5 m 1.0 m 2.0 m HARTING RJ Industrial System cable RJ45, 4-wire, type B, angled left to angled right 0.5 m 1.0 m 2.0 m HARTING RJ Industrial System cable RJ45, 4-wire, type B, Outdoor angled left to angled right 0.5 m 1.0 m 2.0 m HARTING Smart Network Infrastructure PROFINET Industrial Cabling

27 HARTING RJ Industrial System cable angled HARTING RJ Industrial System cable RJ45, 4-wire, type C, angled left to angled right 0.5 m 1.0 m 2.0 m HARTING RJ Industrial System cable RJ45, 4-wire, type A, angled up to angled down 0.5 m 1.0 m 2.0 m HARTING RJ Industrial System cable RJ45, 4-wire, type B, angled up to angled down 0.5 m 1.0 m 2.0 m HARTING RJ Industrial System cable RJ45, 4-wire, type B, Outdoor angled up to angled down 0.5 m 1.0 m 2.0 m HARTING RJ Industrial System cable RJ45, 4-wire, type C angled up to angled down 0.5 m 1.0 m 2.0 m People Power Partnership 27