VIA ALDO MORO Almenno S. Bartolomeo BG Italy PRECISION MECHANICS PROCESSING Tel (0) O.M.P. S.R.L.
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- Reynold Wade
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1 Who we are Introduction This cooperation was founded in 2013 when the Capitanio family, already owns O.M.C. company operating in the precision mechanics industry, decides to absorb O.M.P. to expand the market share and diversify sectors in which it deals. This synergy gave birth to Automotive and Oil & Gas divisions. History O.M.C. was founded in 1972 as a family run business with four founding members and it works as processing under contract. Through the years, the company has recruited and trained several employees maintaining, on purpose, a "craftsmanship" shape. The operating areas had been expanded thanks to the introduction of the first numerical control machines. The last period was characterized by the installation of the latest design and manufacturing techniques such as CAD and CAD-CAM. Today the company has three holders and twelve employees and mainly deals in the automotive sector. The staff trained with patience and passion over the years allows to be particularly competitive in the production of prototype parts and small series in which quality and reliability are key requirements. O.M.P. was established in 1979 by a single founder, in the following years manpower and machinery were considerably increased thanks to the cooperation with tools, textile machinery companies, food industries, molding and bottling machinery companies. For nearly ten years, the main activity area has been industrial and oil and gas valve machining. O.M.P. has been specialized in the mechanical working of the main
2 valves components (bodies, connection, covers, bonnets, stems, sphere) and the complementary ones (hydraulic and pneumatic actuators, components for leaking testing systems). In the latest years, the growing demand from the clients to use special alloys developed a skilled and great experience in processing duplex steels, super duplex, titanium, monel, Inconel and Incolloy and all the special and exotic valve material. How we work Materials Our goal is to offer to the client an immediate availability of the main production materials so to drastically reduce the dealing time that normally elapsing from order to production. The color coding system has been predisposed to optimize efficiency stock management and to ensure the effective traceability of stored materials: all our bars, billets, plates and pipes are marked with the designation steel plant of origin and the heat number.(original or alternatively internal code if this turns out to be already assigned). This reference code is univocally matched with the cast number of material itself, with the material supplier and the certificate origin. The wide range of available materials includes the most common steels such as AISI 410, 316, 304 and the most noble alloys such as duplex, super duplex, titanium, nickel alloys (Inconel 625, Inconel 718) and Hastelloy. Each material is certified by the traceability of heat numbers warranty and 100% in / out acceptance PMI (Positive Material Identification) testing. Quality The operational structure of O.M.C. & O.M.P. ensures high production standards as a result of continuous production improvement process, qualified personnel training, absolute quality raw materials selection and important investments in technologically advanced instrumentation. The satisfaction of our clientele is our primary purpose.
3 OMP is successfully certified UNI - EN - ISO Instruments Hardness, thickness and roughness tester Digital Altimeter Micrometers, callipers and digital height gauges for internal and external Profile projectors Mechanical and magnetic base comparators 3D coordinates measuring machines Main services offered by O.M.C. & O.M.P. "quality system" Full traceability of heats through code. A product certification and components marking according to applicable standards and customer requirements is always provided. Products Oil & Gas Division Owing to a selected range of external collaborators, we are able to perform heat treatments, surface finishing and any special working processing, managing the complete finished product.
4 Side Entry / Top Entry Ball Valve DBB valves Dual plate valves Globe valves Check valves Gate valves Needle valves Butterfly valves Hydraulic/pneumatic actuators Products Automotive division Automotive Monobloc caliper bodies from solid block, disc carrier bells, carbon discs and pads. Feed Pasta and ice cream manufacturing machines. Molds: molds for plastic etc. Astronomical Production of components for telescopes. Molds Plastic molds etc. Machine tools Water cutting machines and toothed belts manufacturing machines.
5 Nautical Cleats and generally spare parts for the marine industry. Parts for marine engines. Energetic Smoke and gas detectors for oil platforms and pipelines. Machinery The production area, recently enlarged and improved, covers an more than 1900 sqm divided between O.M.C. 900 sqm - and O.M.P sqm. The know - how reached over many years of activity is reflected in the careful management and in the special "blend" of equipment and machineries: from the simplest and traditional tools, essential to ensure reliability and operational safety, to last generation hi tech devices able to offer services and absolute precision machining processes. The interrelationship between the two companies is the cornerstone of our policy. The selection of increasingly high standards and the need to work pieces of small and large dimension relies on an internal production cycle fully supervised by the experience of qualified machine operators Automotive division cutting department n. 1 Band saw Forte SBA 361 / S / CNC (2014) - n.1 Mitre Saw Pedrazzoli Brown SN270 turning department n.1 lathe CMT mod. URSUS 250x1500 n.1 lathe Daewoo Puma 300 / B driven tools, CNC Fanuc 18i-TA -
6 n.1 lathe Doosan Puma 240 MB with driven tools, CNC Fanuc 21i-TB - n.1 self-learning lathe CMT mod. Ursus 250x1000 Plus Control CN V2 n.1 self learning lathe CMT mod. Ursus 250x1500 Plus Control CN V2 - n.1 Turning Daewoo Puma Center V550L + Puma V550R, Fanuc CNC (2014) milling department n.1 CAD-CAM 5 axis station continuous TEBIS - n.1 SIGMA vertical working center ZENIT 3M - 5 AXES, Selca S3045P n.1 SIGMA vertical machining center LEADER 5-5 AXES, Selca S4060 CNC n.1 vertical machining center AWEA BM AXES, CNC Selca S n.1 milling machine FBF COMMU bench Fixed, Selca CNC S4045D - n.1 Universal milling ZEUSS mod. FB 130 Fagor CNC - n.1 Universal milling machine NOMO mod. ARNO F250 grinding & lapping department n.1 universal grinding machine Kellenberger 1000 U - n.1 universal grinding machine Studer Favorit S30 - n.1 grinding berm Matic n.1 grinding machine ROSA STEEL line 11.7 CNC - n.1 Holes Lapping DELAPENA adjusting & finishing department n.1 Laser marking machine EVLASER Mod. L150 Digital DYAG (year 2011) n.1 ultrasonic cleaning bath Plough Mattioli - n.5 bench drills - n.1 drill press - n.1 sensitive drill - n.2 threading counter quality control department n.1 3D Measuring machinezeiss ACCURA 5/7/9 (2010) n.1 vertical profiles Projector Microtechnology Mod. Orion (year 2011) - n.1 Durometer Galileo - n.1 Roughness MARPOS
7 Oil & Gas division quality control department - n.1 3D Measuring machine dimensional Mod Goddess. Global turning department - N. 1 Lathe Okuma LB15 with motorized tools, passage 65mm bar D.max L.max 350mm 500mm - N. 1 Lathe Okuma LB15 with utensils motorized, passage 65mm bar D.max 350mm 1000mm L.max - N. 1 Lathe Okuma LCS with utensils motorized, passage 52mm bar D.max L.max 180mm 500mm - N. 1 Lathe Gildemeister CTV250 with driven tools D.max 200mm L.max 150mm N.1 lathe Daewoo Puma 500V D.max L.max 700mm 350mm N.1 lathe Hyundai LVM1100 D.max 1100 L.max 1000 mm. grinding department & Lapping & EDM - No 1 Wire EDM - No. 1 for Lapping Plans - No. 1 grinding machine with Rosa Magnetic plan mm.1000x500. capacity of 300mm cutting department - N. 2 saws for cutting material with maximum cutting milling department No. 1 horizontal center TMA ISO40 with milling capacity of 600x600x400 equipped with five pallets, with rotary table continuously - N. 1 Vertical center Bridgeport ISO40 with milling bench mm.1000x400 - No. 1 horizontal center Mandelli 5 ISO50 with milling capacity of 800x600x60 equipped with pallet 6 from 500x600 and 160 tools, with table continuously rotating No. 1 horizontal center Mandelli 7 ISO50 headed over for processing vertically and
8 horizontally, fitted with 6 pallet 600x800 grinding department & Lapping & EDM - No 1 Wire EDM - No. 1 for Lapping Plans - No. 1 grinding machine with Rosa Magnetic plan mm.1000x500
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