Simulation software for CNC machines and robots.

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1 Simulation software for CNC machines and robots. Eureka simulates, analyses and optimizes milling and turning machinings, processing the same ISO program that runs on the real machine. powered by ROBORIS

2 Courtesy of BRETON S.p.A.

3 THE SOFTWARE ACCURATE AND REALISTIC SIMULATION Eureka avoids wasting of production time eliminating the program test on your machine. Potential errors as collisions, out of limits and gouges on the machined part can be easily detected on your PC Available for Windows XP/Vista/7 32 and 64 bit Eureka allows to build all types of kinematics in a easy way and supports any kind of numerically controlled machine: from 3 axes milling machines up to mill turning machines without limits on the number of axes. All the most popular CNC controls are accurately emulated without any additional customization: Fanuc, Siemens, Heidenhain, Okuma, Mori Seiki, Mazak, Fidia, Selca, Osai, Num and many others. The material removal is simulated in real-time on the stock part verifying errors like rapid motion contacts and collisions with the design model and fixtures. Main features 1 Simulation of multichannel mill-turn machines. 2 Simulation of tool change, head change, pallet change, movements of auxiliary parts and dual spindle.

4 3 Precise emulation of all control functionalities: G codes and M functions. Coordinate systems. Tool radius and length compensation. Drilling cycles, multiple cycles. Logical instructions. 5 axis machine with dual axis rotary table 4 Real time collision detection among all the machine parts, stocks and fixtures. 5 Verification of out of limits. 6 Real-time visualization of coordinate systems and tool reference points. 7 Removing of material in air. 8 JOG and MDI functionalities. 5 axis machine with dual axis rotary table

5 FEATURES OPTIMIZATION Not only simulation. Eureka allows to analyse the machining results under many point of view in order to detect and to remove mistakes, to reduce the production time and to create reports containing the machining process information and time summary sheets. Movements can be inserted or modified using interactive and automatic tools. Thanks to its powerful integrated editor, the NC code can be modified in real-time directly in Eureka and simulated again without restarting the simulation process. The tool length optimization functionality allows to calculate the minimum tool length to avoid collisions between toolholder and the machined stock. The probing routines can be completely emulated including the motion stops when the probe tip touches objects and the fixture offset computation.

6 FEATURES COMPLETE AND ACCURATE ANALYSIS OF THE RESULTS Dimensional analysis on the machined stock. Diameters, thickness and distances can be easily measured. Comparisons between the machined stock and the CAD design model. Gouges and excess material can be identified in a 3D view. The output can be exported as a 3D file and not static 2D images. This allows other users to examinate the comparison results from any point of view. Debugger and realtime editing The machined stock can be exported as a hi-quality 3D file compatible with any CAD systems. Simulation results can be summarized in default HTML and EXCEL reports or in custom user-defined reports. Reports can be used to make quotations or to optimize the machining process. For example, it is possible to know the machining time for each tool, for each machining cycle, the time in rapid and at feed. Measuring tools

7 FEATURES CAD/CAM AND TOOL DATA MANAGEMENT SYSTEMS INTERFACES Eureka is easy to use thanks to its graphical interface created to satisfy both the operators in the shop floor and the technicians in the office. Moreover, Eureka can be interfaced to other software by using the complete set of APIs compatible with many programming languages like.net, VB, C++. Delphi and VBScript. The machining path, the used tools, the stock, the design model and the fixtures can be transferred from your CAM system to Eureka in a while. Supported CAM: ALPHACAM VISI RTM WINTOOL MAIKA Go2CAM TRAINING COURSES AND EDUCATIONAL USE PRO MANUFACTURING Eureka is a useful tool for the training of new personnel and for teaching the NC programming to the students. Tool library. Parametric definitions, from DXF or from 3D models. New NC programs for any kind of control can be designed and verified without having the real machine.

8 FEATURES MULTICHANNEL MILL-TURN MACHINES Simulation of multichannel mill-turn machines. Continuos 5 axis and simultaneous mill-turn machinings on different spindles and workpieces. Multiple repetitive cycles emulation(g71,g72 for Fanuc and CYCLE93-CYCLE95 for Suemens 840D). 5 axis continuos machining with sub-spindle Mill-turn machining toolpaths using Z,X and C axes or Z,X and Y axes (G112 for Fanuc and TRANSMIT for Siemens840D). Automatic workpiece transfer to pick-off or sub-spindles. Accurate computation of the revolute sweeps of the parts attached to the spindle. Machining with workpiece transfer

9 FEATURES MECHANICAL PRODUCTION Machining simulation with multiple workpieces, pallets and program zeros. Accurate emulation of the Fanuc and Siemens G-codes including logic and mathematical functions, subprograms, macro, special cycles, probing cycles, conditional jumps, variables, use and definition of zeros and multiple tool offsets. Tilted work planes simulation (G68.2, PLANE SPATIAL, CYCLE800). Simulation of tombstones, tool changes and probing cycles. Accurate report of the machining times and list of the used tools. Tools definition by parametric models, starting from a 2D profile or starting from a 3D model. G-code and finished part Direct import of tools form CAD/CAM systems (RTM, Visi, Alphacam, Pro-Engineer, Go2Cam, Tebis, Delcam) and from tools managment applications (for example WinTool). Importazione/esportazione della tabella di presetting in formato Excel.

10 ROBOT ROBOT MILLING Since many years Eureka demonstrated to be a leader in robot milling applications. Thanks to Eureka it is possible to combine the flexibility of a 6 axes industrial robots and the reliable technology of the CNC machining centers to create models and artistic objects. Eureka converts APT or ISO codes generated by a CAM system to a program for a 6 or more axes robot cell using a dedicated postprocessing module. During the conversion process Eureka calculates the optimal movements of the robots and of the external axes simulating the machining in all its aspects. The software detects problems like singularities, collisions, out of limits and it offers powerful, easy to use tools to overcome them. Collisions are computed among all the parts including the machined stock. The 64bit version allows to process files of unlimited size in a short time. Machining with discs Machining with interpolated rotary tables Realistic 3D simulation of the whole workcell. Real-time material removal simulation. Collisions, singularities and out of limits detection. Automatic tool change management. Huge tool paths with several millions of points. Interactive editing of trajectories. Automatic robot and external axes movements optimization. Powerful visual tools for solving collisions, singularities and out of limits. Machining with disks and blades. Machining with the workpiece mounted on the robot and fixed tools. Compatible with all the industrial robots:abb, Kuka, Fanuc, Motoman, Kawasaki, Staubli, Comau. Can be interfaced with the most popular CAD CAM systems.

11 Courtesy of T&D Robotics

12 powered by ROBORIS s.r.l. Via Ivan Rocchi, Loc. Visignano - Cascina (PI) ITALY Ph Fax

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