PROCESS MACHINES die and mould maker. CNC deep hole drilling with milling

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1 PROCESS MACHINES die and mould maker CNC deep hole drilling with milling

2

3 concept = skills Competitive advantages Structuring Lifting points Roughing 3D finishing Refrigeration circuits Others machinings adjustments 60% reduction in drilling time 40% reduction in machining time 20% reduction in moulds delivery time 7 Reasons to choose 1. Innovative concept for mould makers, multifunction machine for moulds. 2. Machine with capability to do milling, conventional drilling, tapping, boring and deep hole drilling. 3. Machine of Process, eliminates SETUPS between phases in the manufacture of Moulds. 4. Excellent QUALITY / PRICE relationship. 5. Profitability in TIME and COSTS in manufacturing Moulds. 6. Integration of machining processes, reducing human errors. 7. Internationally recognized brand as a product of Excellence in the tool and moulds industry.

4 5 axes CC 1000 equipment - CNC FAGOR 8055i Power - Commmunication ethernet - Electronic handwheel - Digital optical drives Sercos - Remote I/Os - Nitrogen double counterweight - Roller guideways - RTCP to table - Quick change between drilling/milling - High pressure pump 80bar, 90l/min - Coolant tank with automatic filtering - Carter submerge pump for oil recirculation - Complete covering with movable doors Optional equipment ATC automatic tool change (24 tools) Glass scales in all axes except W axe (subject to modifications without prior notice) Technical Data CNC axis W (drilling one stroke) X (longitudinal travel) Y (vertical travel) Z (cross travel) B (table rotation) Drilling capacity Max. Drilling depth Drilling capacity diameter Milling capacity Milling Tapping Helical threading Spindle unit Spindle taper Spindle speed Output power Output torque Automatic rotary table Table size Positioning type Max load in rotation Layout dimensions Total weight Dimensions (LxW) mm 600mm 500mm mm 4-25mm 250cm³ / min M22 ISO 40 DIN rpm 5,5/7,7Kw 52,5/73,5Nm 1000x1000mm 4000Kg 14000Kg 4500x4800mm

5 5 axes PW equipment - CNC FAGOR 8065 windows XP - Communication ethernet - Electronic handwheel - Digital optical drives SERCOS - Remote I/Os - Nitrogen double counterweight - Linear roller guideways - RTCP (B axis) - Quick change between drilling/milling - High pressure pump 80bar, 100l/min - Coolant tank with automatic filtering - Carter submerge pump for oil recirculation - Automatic chip conveyor - Complete covering with movable doors Optional equipment ATC automatic tool change (24 tools) Glass scales in all axes except W axe Wise system: - Basic - Plus (subject to modifications without prior notice) Technical Data CNC axis W (drilling one stroke) X (longitudinal travel) Y (vertical travel) Z (cross travel) B (table rotation) Drilling capacity Max. Drilling depth Drilling capacity diameter Milling capacity Milling Tapping Helical threading Spindle unit Spindle taper Spindle speed Output power Output torque Automatic rotary table Table size Positioning type Max load in rotation Layout dimensions Total weight Dimensions (LxW) mm 800mm 850mm mm 300cm³ / min M30 11/16Kw 140/200Nm 1300x1300mm 10000Kg 21000Kg 5500x6000mm 2000mm 1200mm 850mm mm 400cm³ / min M32 15/22Kw 191/287Nm 1600x1300mm 20000Kg 23000Kg 5500x7000mm 3000mm 1200mm 850mm mm 500cm³ / min M34 22/33Kw 210/315Nm 2000x2000mm 30000Kg 28000Kg 5800x8000mm

6 6 axes IX equipment - CNC FAGOR 8065 windows XP - Communication ethernet - Electronic handwheel - Digital optical drives SERCOS - Remote I/Os - Nitrogen double counterweight - Linear roller guideways - Glass scales in all axes except W - RTCP to tool (A axis) - RTCP function for piece origin (B axis) - Rigid tapping - Quick change between drilling/milling - High pressure pump 80bar, 100l/min - Coolant tank with automatic filtering - Carter submerge pump for oil recirculation - Automatic chip conveyor - Complete covering with movable doors Optional equipment ATC automatic tool change (24 tools) Wise system: - Basic - Plus (subject to modifications without prior notice) Technical Data CNC axis W (drilling one stroke) X (longitudinal travel) Y (vertical travel) Z (cross travel) B (table rotation) A (tilting rotation) Drilling capacity Max. Drilling depth Drilling capacity diameter Milling capacity Milling Tapping Helical threading Spindle unit Spindle taper Spindle speed Output power Output torque Automatic rotary table Table size Positioning type Max load in rotation Layout dimensions Total weight Dimensions (LxW) mm 1000mm 700mm +25 / mm 300cm³ / min M30 11/16Kw 140/200Nm 1300x1300mm 10000Kg 25000Kg 5500x6300mm 2000mm 1200mm 700mm +25 / mm 400cm³ / min M32 15/22Kw 191/287Nm 1600x1300mm 20000Kg 28000Kg 5500x7300mm 3000mm 1200mm 700mm +25 / mm 500cm³ / min M34 22/33Kw 210/315Nm 2000x2000mm 30000Kg 34000Kg 5800x8300mm

7 6 axes MT Technical Data CNC axis W (drilling one stroke) X (longitudinal travel) Y (vertical travel) Z (cross travel) B (table rotation) A (tilting rotation) Drilling capacity Max. Drilling depth Drilling capacity diameter Milling capacity Milling Tapping Helical threading Spindle unit Spindle taper Spindle speed Output power Output torque Automatic rotary table Table size Positioning type Max load in rotation Layout dimensions Total weight Dimensions (LxW) mm 1000mm 650mm +25 / mm 400cm³ / min M32 15/22Kw 191/287Nm 1300x1300mm 10000Kg 29000Kg 5300x4300mm mm 1200mm 650mm +25 / mm 500cm³ / min M34 22/33Kw 210/315Nm 1600x1300mm 15000Kg 34000Kg 6300x4600mm equipment - CNC FAGOR 8065 windows XP - Communication ethernet - Electronic handwheel - Digital optical drives SERCOS - Remote I/Os - Nitrogen double counterweight - Linear roller guideways - Glass scales in all axes except W - RTCP to tool (A axis) - RTCP function for piece origin (B axis) - Rigid tapping - Quick change between drilling/milling - High pressure pump 80bar, 100l/min - Coolant tank with automatic filtering - Carter submerge pump for oil recirculation - Automatic chip conveyor - Complete covering with movable doors Optional equipment ATC automatic tool change (24 tools) Wise system: - Basic - Plus (subject to modifications without prior notice)

8 6 axes G 3425i 3425o equipment - CNC FAGOR 8065 windows XP - Communication ethernet - Electronic handwheel - Digital optical drives SERCOS - Remote I/Os - Nitrogen double counterweight - Linear roller guideways - Glass scales in all axes except W - RTCP to tool (A axis) - RTCP function for piece origin (B axis) - Rigid tapping - Quick change between drilling/milling - High pressure pump 80bar, 100l/min - Coolant tank with automatic filtering - Carter submerge pumps for oil recirculation -Automatic chip conveyor Optional equipment ATC automatic tool change (24 tools) Wise system: - Basic - Pluss (subject to modifications without prior notice) Technical Data CNC axis W (drilling one stroke) X (longitudinal travel) Y (vertical travel) Z (cross travel) B (table rotation) A (tilting rotation) Drilling capacity Max. Drilling depth Drilling capacity diameter Milling capacity Milling Tapping Helical threading Spindle unit Spindle taper Spindle speed Output power Output torque Automatic rotary table Table size Positioning type Max load in rotation Layout dimensions Total weight Dimensions (LxW) 3425i 2315mm 3400mm 2500mm 1500mm +35 / mm 6-50mm 700cm³ / min M34 A rpm 37/56Kw 470Nm 2500x2500mm 40000Kg 38000Kg 9000x8000mm 3425o 2315mm 3400mm 2500mm 1500mm mm 6-50mm 700cm³ / min M rpm 37/56Kw 470Nm 2500x2500mm 40000Kg 36000Kg 9000x8000mm

9 Design and structure Internal development Taking account of the interation with the operator Fitting the customer needs FEM Analysis of finite elements Structure The best performance with all structure components in cast iron. Founded in 1984, Tebis AG is a dynamic and rapidly growing technical software solutions company headquartered in Munich, Germany specialising in the development of CAD/CAM systems. Tebis cutting-edge solutions allow our customers of the Tool, Die, Mould and Aerospace manufacturing industries be industry leaders by utilizing the most advanced and reliable software to easily control their manufacturing processes. Tebis supplies turnkey installations and provides a full software service including assessment, implementation, training and hotline support. More than 8,200 Tebis CAD/CAM systems are being utilized by approximately 1,950 customers worldwide ranging from small tech companies to global brand-name manufacturers, including most automotive companies. Tebis CAD/CAM and Viewer stations are recognized by these sectors as solid components of highly efficient design and manufacturing process chains. The WISE system is the design of a device for deep hole drilling machines HETO whose main objective is to adapt machining parameters on-line to optimize the cutting and tool life without the presence of an alert operator and drilling expert. The inhomogeneity of the type of operations, or parameter settings, even from steel manufacturers, may lead to intersecting holes and the reduction of the lifetime of tools. In a process, of drilling intersections are a constant that require some care in the same passage. The failure in the setting of parameters by the operator during the intersection can lead to some less pleasant effects, such as tool breakage, tool wear, plus diversions, etc. All these effects may lead to costs that are never covered by a budget, and are later called unpredictability cost of nonconformance. Process Control The system detects variations of the efforts of the process and adjusts the drilling parameters online to keep a continuous process. Intersections Control The system detects intersections in the process and sets the parameters needed to keep the quality of the operation and to increase the tool life. Control system FAGOR with most advanced technologie Digital drives, fiber-optics comunication Absolute linear/rotary encoders USB/Ethernet connectivity Remote module I/Os Touch screen as option PC simulator available Friendly operator safety Maintenance tolls for easy failure diagnosis Worlwide reliability Important features Easy operation based on pop-up menus conversational cycles HETO conversational cycles Feed hand wheel Next job programing/simulation while executing other job Customized menus Easy inclined plane functions Advanced tool inspection Reposition with hand wheel Tool inspection while threading cycle and reposition Restart with other tool Part setup functions HETO Part alignment wizard HETO Part center wizard End user customized functions or cycles Telediagnosis all over the world

10 Guidance and screw INA screws Rectified Maximum precision CC model Screw diameter 40mm (axis X, Y, e W) PW model Screw diameter 40mm (axis W) Screw diameter 50mm (axis X, Y e Z) IX/MT model Screw diameter 40mm (axis W) Screw diameter 50mm (axis Y e Z) Screw diameter 63mm (axis X) INA roller guides High precision High pre-load CC/PW model 3 slide by guide (axis X e Z) 2 slide by guide (axis Y e W) IX/MT model 4 slide by guide (axis X e Z) 3 slide by guide (axis Y) 2 slide by guide (axis W) Versatility Fast switch between drilling and milling Deep hole drilling acessories V4.2012

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12 CHETOCORPORATION, S.A. Rua da Atalaia do Calvário, 143 A Santiago de Riba- Ul Oliveira de Azeméis, Portugal GPS: 40º50.931'N 8º29.183'W União Europeia Fundo Europeu de Desenvolvimento Regional T /5 F

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