Automill. Tebis. Tebis Viewer stations as an integrating component in the process chain. Importing and processing data

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1 TEBIS Viewer Tebis Viewer a must for knowledge-based and time-saving manufacturing processes Tebis Viewer Tebis Viewer systems provide process stations with access to the digital data environment, both before and after NC programming. They thus complete the process chain from preparation of a proposal to machine manufacturing and assembly. When combined with Tebis CAD/CAM seats, Tebis Viewers accelerate processes and increase process reliability. The current CAD dataset, including all information accumulated in a CAD model during the previous process step, will always be passed on to the next process. Every employee will have access to the same centrally stored data version. The benefits are even more apparent in the workshop: When machine operators can apply their practical know-how to the manufacturing process, workshop expenses are reduced and unproductive setup time and downtime are avoided.

2 Tebis Viewer stations as an integrating component in the process chain Cost estimating ning NC programming Magazines Machines Actual geometry Toolpaths Tools Features Catia V4 Catia V5 UG Interfaces Tebis Geometr y Viewer Tebis Geometr y Viewer Tebis C AM stations Importing and processing data Analyzing Measuring Checking Documenting and calculating Manufacturing planning Comparing engineering levels Documenting and structuring Tebis Automill To achieve a high degree of standardization and automation in your processes, structured databases are indispensable for tools, NC templates, features, virtual machines, and magazines. Tebis AG and its consulting subsidiary Tebicon are the perfect partners for professional process design.

3 Tebis Viewer systems are available in a basic version (Geometry Viewer) and with an NC Viewer upgrade. Tebis Viewers can thus be employed both before and after programming. The Geometry Viewer is well suited for estimating, production planning and assembly. For a consistent workflow up to the machine, the NC Viewer upgrade is indispensable. It assists employees at tool output, and is also useful for machine operators by helping ensure short downtimes and the safety of processes at their stations. Provision of tools NC machine Assembly Magazines Machines Actual geometry Toolpaths Tools Features Magazines Machines Actual geometry Toolpaths Tools Features Magazines Machines Actual geometry Toolpaths Tools Features Tebis NC Viewer Checking and adjusting tools Simulation and collision check Assembling tools for the specific order Tebis NC Viewer Viewing milling parameters Adjusting technology values Setting / changing the machine Simulation and collision check Postprocessing Tebis Geometr y Viewer Extracting assembly and tolerance data Creating outside purchasing lists Fidia NC HDH NC 840D NC CAM functions

4 4 Versatile and comprehensive functions Tebis Viewers are suitable for users with little CAD/CAM experience. They allow fast, convenient, and simple extraction and entry of exactly the right information at the right time and without needing to refer to paper documentation. Total interface functionality Regardless of whether the CAD dataset was created with Tebis or another system, Tebis Viewer systems display all standard design and manufacturing data. In addition to the geometry, manufacturing objects such as features are also transferred. Imported geometry data, for example, from Catia, retains its original organizational structures and element labels. High degree of user-friendliness Less experienced users can utilize the Tebis Viewer after just a short training period. As with all Tebis applications, the logical structure of CAD files is clearly displayed in a structure tree. Analyzing CAD files CAD files can be examined precisely for a number of properties. These include standard geometry measuring functions for determination of coordinates, radii, distances, and angles, as well as advanced surface geometry analyses, such as drilling, slope, and curvature analysis and planar surface analysis. Quality analysis provides an overview of part properties: Redundant elements, gaps, and loops are easily detected. Integrated security concept The Tebis Viewer enables active intervention in the manufacturing process. To avoid unwanted modification of the original data, NC output is possible only when fully calculated toolpaths are already available Comprehensive documentation options Tebis Viewer is valuable even when it is used only to add supplementary comments for example, to inform subsequent instances about materials or parts structures. options contain both easy-to-use drawing and wireframe model functions and texts that can be inserted at any element in the 3D model and edited later. Its integrated CAD functions can also be used to create graphics to accompany additional notes. The drilling analysis provides information about holes, features, and their properties. Text and simple CAD elements can be generated directly. Temporary auxiliary elements such as intersections or circle centerpoints can also be created. When sing the dynamic sectioning function, sections through parts of any complexity can be generated in real time. Thus, any dimensions within the interior of a part or an assembly can be readily determined.

5 5 Extracting data from views Like conventional paper drawings, the Tebis Viewer provides freely definable views displaying and dimensioning the part or assembly from various angles and in different sections. But users can also decide which information at any detail level is to be displayed something not possible with hard-copy drawings. Various views can be saved and reused at a later time, for example, for inquiries or printouts. Upgrade NC Viewer The Tebis Viewer provides more than highly accurate visualization and documentation. Using the NC Viewer option, workshop personnel can perform all test tasks, necessary adjustments, and NC outputs: Access to all manufacturing relevant databases (job plans, tools and toolsets) Retrieval of all NC data, such as the distance and milling time of toolpaths or type and dimension of bores Analysis and interactive simulation for collision checks Editing toolpaths for example, for modification of technology parameters or the machine head Derivation of toolpaths from curves Output of toolpaths for realization in the required controller format (postprocessing)

6 6 Continuous flow of information for all parties The Tebis Viewer is the link between state-of-the-art computeraided processes and many years of practical experience in the workshop. Complex CAD/CAM processes and solid manufacturing know-how are thus ideally combined. In the preparation of a proposal, the monitor displays each detail required for calculation of manufacturing expenses and material costs. Part quality can be checked accurately. Because errors and inconsistencies are easily identified, problems and necessary corrections for example, for radii, undercuts, and drag direction are reported directly back to the CAD designer. Employees performing the production planning create programming setup sketches and document reference points and stock allowances directly in the CAD file. Using the integrated design and analysis options, the part is logically prepared and transferred to the NC programmer as a structured dataset. The formula editor in the Viewer New Edition enables insertion of all values calculated with the analysis function. To avoid duplication of jobs, different engineering versions can be easily compared. For example, changed radius values can be quickly isolated. The NC Viewer is highly useful for the users at tool output, considering their responsibility for the appropriate tool. They can immediately recognize in the job plan which tools are used from the standard sets and which need to be combined in a specific order. They can also see which tools are already present in the machine magazine. They can thus synchronize required tools with available ones and change the programming length or exchange the holder. The collision check permits a quick verification of the suitability of the modified tool for the application.

7 7 Machine operators also benefit from NC Viewer. During the mechanical manufacturing, they can view and simulate the toolpaths supplied by NC programming and obtain information for manufacturing all relevant backgrounds such as blank and part geometries, individual setups, and used tools. Using the NC Viewer, the technology parameters used by the NC programmer (for example, RPM or feed rate) can be adjusted and cutting parameters (such as cutting depth or stepover) can be viewed in the job plan. NC paths can be output directly. Spontaneous transfer to another machine control is possible, as is exchange of tools with different programming lengths or another holder. Problem-free progress at the machine is then verified by another collision check. The advantages for you: Even machine operators with little computer experience can immediately contribute the practical know-how they ve gained over many years to the manufacturing process. SIMULATION Modifying technology values Postprocessing Assemblers obtain a 3D impression of the whole assembly and of individual components and receive all assembly and tolerance data directly from the current part, without having to refer to traditional paper documentation. An overview of the components used is provided by the search function, where text elements and names can be combined for example, to filter all purchase parts still required. This list can also be copied to an external editor using the clipboard function. Integration with a PDM system Using a special interface, Tebis Viewers can be connected with a system for display of and access to structural information thus upgrading them to fully integrated manufacturing information systems. Organizational and logistical data can thus be made available at any time. Tebis versions are especially suited for use with the ProLeisS PDM system. Connection to DNC stations After toolpaths have been output to the required NC format using suitable postprocessors, machine controllers with network connection can directly access these NC files. Tebis DNC stations retrieve NC files in the various formats from the server, convert them to other NC formats if required, and transfer them to other machines via serial or network connections.

8 8 User interfaces available Two different graphical user interfaces (GUIs) are available in Tebis Viewer systems. Both can be freely combined with other Tebis stations. Transfer of information between the software is problem free and does not require additional training. The GUIs reflect the proven Tebis standard interface design and are consistent across all Tebis CAD/CAM systems. The Viewer New Edition provides a self-contained interface, similar to Windows. Transparent manufacturing processes provide fast, integrated communication Tebis Viewer technology leverages the flexibility and speed of modern database-supported communication systems to make the customary flood of expensive paper hard copies obsolete. Tebis Technische Informationssysteme AG, Einsteinstr. 39, D Martinsried/München, Tel. +49/89/ , Fax +49/89/ , Tebis America Inc., I-75 Tech Park, 1389 Wheaton Rd., Suite 500, Troy, MI USA, Tel. +1/248/ , Fax +1/248/ , Tebis (UK) Ltd., The TechnoCentre, Coventry Univ. Technology Park, Puma Way, GB-CV1 2TW Coventry, Tel. +44/2476/ Fax +44/2476/ , Tebis Scandinavia AB, Backa Bergögatan 18, S Hisings Backa, Tel. +46/31/ , Fax +46/31/ ,

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