A.S.T. Power management systems for rail vehicles
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1 A.S.T. Power management systems for rail vehicles Power supply for pre-heating and pre-cooling 330 VAC, 1000 VAC, 1500 VAC Depot supply 670 VDC Power supply for auxiliary systems of electric locomotives 200 V / 400 V, 16.7 Hz
2 Power supply for pre-heating and pre-cooling Efficient power management for parked rail coaches and railcar trainsets at any track preheating, airconditioning and freeze protected parking A.S.T. Power management systems ensure the power supply for preheating, airconditioning and frost protected parking of rail coaches and railcar trainsets. The systems have been developed in cooperation with the former BZA Munich and the DB Energie in Frankfurt and can save up to 40% of energy compared with manual operated preheating or airconditioning. In doing so the parked train sets are preheated or airconditioned at a particular time at which the coaches have to be well-temperatured for the entering passengers. The systems are installed mainly at interchange stations or formation yards. At depots and maintenance workshops the systems supply coaches, traction units or high speed trains with energy. Due to the unitized setup the system can be easily extended by new branch lines. Switching operations and energy consumption at the specific connection points are captured permanently by the control system and therefore can also be analysed and allocated. 2
3 Operation mode The supply power is either taken from the overhead contact line (11 kv, 15 kv or 25 kv) or if the track line is not electrified from the public utility (10 kv or 20 kv). In order to transform the energy to the required supply voltage (330 VAC, 1000 VAC, 1500 VAC) the energy is fed via a medium voltage switch gear with a vaccum circuit breaker to transformers. The distribution switchgear provides the tranformed current via power contactors by cables to the cable connection boxes. From the cable connection boxes with predetermined breaking points the energy is supplied to the coaches and railcar trainsets with a flexible rubber hose cable using a RIC plug connection. The operation is done at the control pillar next to the track. There the operator choses the designated operation mode and enters the departure time of the trainset at the built-in µp time switch. Depending on the outside temperature the time switch computes the optimal turn-on instant for the power contactor or clocks the power contactor in order to prevent the coaches from frost at temperatures below the freezing point. The total system is controlled by a process computer-aided control system. There all actions of the system are controlled, monitored and recorded. The current operation states and the activity memory can be read out at any time via modem and analysed by software. 3
4 System components Accessible concrete building - type tested - accidental arcing security tested - reinforced concrete C35/45 according DIN outside walls in dispersion coating - aluminium pierce-proof door fans and roof hoods for air ventilation - maintainance free doors made of anodized aluminium with panic lock - separating walls between tranformer rooms, basement oil-proof - flat roof or in the style of the landscape architecture e.g. span roof - cable entrances Medium voltage switch gear type tested with vaccum circuit breaker and steel sheet compartment for auxiliary equipment three-phase system - 36 kv, 50 Hz - 24 kv, 50 Hz - 12 kv, 50 Hz single-phase system - 25 kv, 50 Hz - 15 kv, 16.7 Hz - 11 kv, 16.7 Hz Switchgear for heating outlets Include: switchboard for feeding with 1 or 2 transformers switchboard for 2, 4 or 6 heating outlets with steel sheet compartment for auxiliary equipment three-phase system V, 50 Hz single-phase system V, 16.7 Hz V, 16.7 Hz, 50 Hz V, 50 Hz Transformers three-phase transformers single-phase transformers standard configuration: - oil-filled transformers Special transformer models: - cast resin tranformers - dry type transformers with built-on rollers with monitoring unit Transformer outputs three-phase system 50 Hz kva, 630 kva, 800 kva, 1250 kva, 1500 kva single-phase system 25 kv, 50 Hz kva, 1600 kva single-phase system 15 kv, 16.7 Hz 800 kva, 1000 kva, 1250 kva single-phase system 11 kv, 16.7 Hz 630 kva, 1000 kva special sizes on demand 4
5 Low voltage switch gear - fully electronic µp control - control signal input 230 VAC - voltage measuring input 100 VAC - current measuring input 1 AAC - 15 touchscreen data display for monitoring and operationing - evaluation software - data logger to capture all switching operations and measuring values - data can be readout via modem - DCF 77 time synchronizing Control pillar - single or double control pillar - housing and screws in A2 - height 1025mm, 750mm - outside temperature controlled µp-time switch with DCF 77-synchronisation - frost protection at outside temperatures below 1,5 C - for ground mounting optional: - for wall mounting - with digital amperemeter or voltmeter Cable connection box with predetermined breaking point - post hot zinc dipped - with cut-off point - with monitoring switch a) one-way pull-off height 720mm b) both-way pull-off with kink height 1080 mm / 750 mm - for ground mounting optional: - for wall mounting Plug holder with dummy socket - holder hot zinc dipped - with monitoring switch - height 860 mm / 750 mm - for ground mounting optional: - for wall mounting - for mounting at rail pillars - with cable storage Concrete fundament fastening of the outdoor components - screw sockets in A2 steel - openings for cable entry at all sides Integrated control pillar single control pillar - housing and screws in A2 - height 1045mm - width 200mm - integrated predetermined breaking point with turn rollers for both-way pull-off - with monitoring switch - for ground mounting Connecting cable to feed in the energy into the coach socket - flexible rubber hose cable 185/25 qmm - connection plug 800A - optional: with pilot contact 5
6 Power supply for auxiliary systems of electric locomotives For testing of auxiliary systems at the depot Feeding voltage 15 kv, 16.7 Hz Supply voltages: 200 V, 16.7 Hz; 40 kva per branch 400 V, 16.7 Hz; 160 kva per branch 670VDC - Depot supply External power supply for ICE-3 and ICE-T Power supply for ICE-3 and ICE-T at the depot, if operations at the high voltage section are required. The systems fullfil the high supply voltage demands concerning static and dynamic variations - with preload device - galvanically isolated - with isolation monitoring - with decoupling inductor at the output Feeding voltage: 24 kv, 12 kv or 400 V, 50 Hz Supply voltage: 670 VDC, 250 kva 6
7 Our scope of supply and services + Planning and realization Our scope of work includes planning, development, delivery and ready to operate assembling of the system. The system is set in operation and handover to the customer. In cooperation with selected, rail experienced partners we serve underground construction, cabling and sounding. + Experience A.S.T. Power management systems for rail vehicles are on duty for more than 35 years. We installed already over 215 systems with a nominal total power of 320 MVA and about 2050 power outlets. Concering the system built before 1984 another 2000 power outlets have been equipped with our energy saving outside temperature depending control pillars. + Service Using modules and standard subassemblies a cost-effective storage can be realized both at the customer s depot and our company. + Maintenance Of course we can carry out the necessary maintenance work, including inspection and adjustment of the protection relays and inspection of the safety precaution. References Our systems are on duty effective and reliable at the following railways: + Deutsche Bahn AG DB (German National Railways) + Osthannoversche Eisenbahnen AG OHE + Nord-Ostsee-Bahn NOB + Schweizerische Bundesbahnen SBB (Swiss Federal Railways) + Luxembourg State Railways CFL + Matterhorn Gotthard Bahn MGB + Österreichische Bundesbahnen ÖBB + Norwegian State Railways NSB + Iraqi State Railways IRR 7
8 A.S.T. Angewandte Systemtechnik GmbH Energie & Umwelttechnik Hagertshausen Wolnzach Deutschland Fon +49 (0) Fax +49 (0) zvh@ast.de
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