Whalen Furniture Mfg. Inc. Factory No Page # 1

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1 ADULT ASSEMBLY REQUIRED DUE TO THE PRESENCE OF SMALL PARTS, SHARP POINTS, SHARP EDGES If you have any questions regarding assembly or if you are missing parts, do not return this item to Sam s Wholesale Club Please call our customer service number and have your instructions and parts list ready to provide the model name, part name or factory number: Page # 1

2 Pacific Standard Time: 8:30 am - 4:30 pm Monday to Friday WARNING!! ALWAYS USE GUARDRAILS ON BOTH LONG SIDES OF THE UPPER BUNK. IF THE BED WILL BE PLACED NEXT TO THE WALL, THE GUARDRAIL THAT RUNS THE FULL LENGTH OF THE BED SHOULD BE PLACED AGAINST THE WALL TO PREVENT ENTRAPMENT BETWEEN THE BED AND WALL. STRANGULATION HAZARD- Never attach or hang items to any part of the bunk bed that are not designed for use with the bed; for example, but not limited to, hooks, belts and jump ropes. Prohibit more than one person on upper bunk. Maximum mattress thickness must not exceed 9. Surface of mattress must be at least 5 below the upper edge guardrails. Use only mattress which is long and wide on upper bunk. Page # 2

3 TO HELP PREVENT SERIOUS OR FATAL INJURIES FROM ENTRAPMENT OR FALLS Follow the information on the warnings appearing on the upper bunk end structure and on the carton. Do not remove warning label from bed. Always use the recommended size mattress or mattress support, or both, to help prevent the likelihood of entrapment or falls. Surface of mattress must be at least 5 (127 mm) below the upper edge of guardrails. Do not allow children under 6 years of age to use the upper bunk. Periodically check and ensure that the guardrail, ladder and other components are in their proper position, free from damage, and that all connectors are tight. Do not allow horseplay on or under the bed and prohibit jumping on the bed. Always use the ladder for entering and leaving the upper bunk. Do not use substitute parts. Contact the manufacturer or dealer for replacement parts. Use of a night light may provide added safety precaution for a child using the upper bunk. Always use guardrails on both long sides of the upper bunk. If the bunk bed will be placed next to the wall, the guardrail that runs the full length of the bed should be placed against the Page # 3

4 wall to prevent entrapment between the bed and wall. The use of water or sleep flotation mattress is prohibited. STRANGULATION HAZARD Never attach or hang items to any part of the bunk bed that are not designed for use with the bed; for example, but not limited to, hooks, belts, and jump ropes. Prohibit more than one person on upper bunk. Keep these instructions for future reference. Parts List Please read completely through the instructions and verify that all parts listed are present before beginning assembly. AF- Lower Footboard (1) AH- Lower Headboard (1) (Left panel) (Right panel) Page # 4

5 BF- Upper Footboard (1) BH- Upper Headboard (1) (Left panel) (Right panel) (1) C- Mattress Side Rail (1) CL- Ladder Side Rail (1) D Futon Front Rail (1) (With solid strip inside) Parts List D1- Futon Back Rail Please read completely through the instructions and verify that all parts listed are present before beginning assembly. E- 75 Guard Rail (2) F -Mattress Support Slats (1) GB- Futon Back Frame (1) GS Futon Seat Frame (1) Page # 5

6 H- Sofa Cushion I- Front Guard Rail Post (1) J- 57 3/4 Guard Rail (2) KL- Left Ladder Support (1) Step (6) KR- Right Ladder Support (1) KS- Ladder L- Bed Connector Pin (4) ML- Futon Left Mechanism (1) MR- Futon Right Mechanism (1) Parts List Please read completely through the instructions and verify that all parts listed are present before beginning assembly /4 Red Bolt (16+1 extra) 2-3 7/8 Blue Bolt (16+1 extra) 3-1 1/2" Yellow Bolt 4-3/4" White Bolt 5- Lock Washer Page # 6

7 (14+1 extra) (16+1 extra) (16+1 extra) 6- Flat Washer (16+1 extra) 7- Barrel Nut (32+1 extra) 8- Hook (2) 9-1 Wood Screws (32+1 extra) 10-3/4 Wood Screws (6+1 extra) 11- Floor Protectors (4) Allen Wrench (1) Touch Up Pen (1) Tool : Phillips Screwdriver, Allen Wrench (provided) ASSEMBLING UPPER BUNK WA R N I N G L A B E L O N H E A D B OA R D M U S T A L WA Y S F A C E I N W A R D. NOTE: Please follow the instructions carefully to insure a s a f e and sturdy bed. Do n o t f u l l y t i g h t e n t h e b o l t s u n t i l a l l r a i l s a n d g u a r d r a i l s a r e a t t a c h e d. 1. Unpack the unit and confirm that you have all hardware and parts required. 2. Insert two Barrel Nuts (part 7) into each end of the Mattress Side Rail (part C). Be sure that the long slot on the Barrel Nut is facing out and that the long groove is parallel to the Rail towards the end of the Side Rail. 3. Bolt the Mattress Side Rail (part C) to the Upper Headboard (part BH); by inserting two 4 1/4 Red Bolts (part 1) through the bottom two holes Page # 7

8 in the post of the Headboard and into the Barrel Nut (part 7) in the Mattress Side Rail (part C). Slat support must face in. as shown in detail # 1. Screw in only part way using the Allen Wrench provided. 4. Proceed t o a t t a c h t w o 7 5 G u a r d Ra i l s ( p a r t E ) t o t h e U p p e r H e a d b o a r d ( p a r t B H ) w i t h 3 7 / 8 B l u e B o l t s ( p a r t 2 ) and Barrel Nuts (part 7). S e e d e t a i l # Repeat steps 2 through 4 to attach the Mattress Side Rail (part C) and 75 G u a r d Ra i l s (part E) to the Upper Footboard (part BF). 6. Attach L a d d e r S i d e R a i l ( p a r t C L ) t o t h e U p p e r H e a d b o a r d a n d F o o t b o a r d ( p a r t s BH & B F ) with 4 1/4 Red Bolts (part 1). S e e d e t a i l # 1. N o t e : T h e L a d d e r S i d e R a i l h a s t w o h o l e s f o r F r o n t G u a r d R a i l P o s t ( p a r t I ). Parts BH - Upper Headboard (1) Allen Wrench BF - Upper Footboard (1) Phillips Screwdriver C - Mattress Side Rail (1) C L - L a d d e r S i d e R a i l ( 1 ) ASSEMBLING E G uupper a r d Ra i l BUNK ( 2 ) 1-4 1/4 Red Bolt (8) 7. L a y o u t t h e M a t t r e2 s s 3 S7/8 u p p oblue r t SBolt l a t s ( p a(8) r t F ) i n t o t h e s l o t s i n t h e M a t t r e7- s s Barrel S i d e Nut R a i l ( p a r t C ) and t h e (16) L a d d e r S i d e R a i l ( p a r t C L ) ; M a k e s u r e t h a t e v e r y s l o t h a s a s l a t. 8. S c r e w i n e a c h e n d o f t h e s l a t s u s i n g t h e 1 W o o d S c r e w ( p a r t 9 ) t h r o u g h t h e p r e - d r i l l e d h o l e s i n t h e s l a t. A s s h o w n i n d e t a i l # 2. Page # 8

9 Parts ASSEMBLING UPPER BUNK F - M a t t r e s s S u p p o r t S l a t s (1) Phillips Screwdriver 9 1 Wood Screw (32) 9. M o u n t t h e F r o n t G u a r d R a i l P o s t ( p a r t I ) t o t h e f r o n t f a c i n g s i d e o f t h e L a d d e r S i d e R a i l ( p a r t C L ) w i t h t w o 1 1 / 2 " Y e l l o w B o l t s ( p a r t 3 ) t h r o u g h t h e f r o n t h o l e i n t o t h e i n s e r t n u t s o n t h e S i d e R a i l. A s s h o w n i n d e t a i l # 3. Page # 9

10 Parts I - U p p e r G u a r d R a i l P o s t (1) Allen Wrench 3 1 1/2 Yellow Bolt (2) ASSEMBLING UPPER BUNK 10. N o w a t t a c h t w o / 4 G u a r d R a i l s ( p a r t J ) f r o m t h e F r o n t G u a r d R a i l P o s t ( p a r t I ) t o t h e U p p e r H e a d b o a r d ( p a r t BH) u s i n g t h e 3 7 / 8 B l u e Bol t s ( p a r t 2 ) a n d B a r r e l N u t s ( p a r t 7 ). A s s h o w n i n d e t a i l # 4. Page # 10

11 Parts J / 4 U p p e r G u a r d R a i l (2) Allen Wrench 2-3 7/8 Blue Bolt (8) Phillips Screwdriver 7 - Barrel Nut (8) ASSEMBLING LOWER BUNK 11. Attach the Futon Front and Back Rail (part D & D1) to the Lower H e a d b o a r d a n d F o o t b o a r d ( p a r t s A H & A F ) ; U s i n g t h e 4 1 / 4 Red Bol t s ( p a r t 1 ) a n d B a r r e l N u t s ( p a r t 7 ). S e e d e t a i l # 5. Page # 11

12 N o t e : M a k e s u r e y o u i n s t a l l t h e F u t o n F r o n t R a i l ( p a r t D ) a t f r o n t s i d e a n d t h e s o l i d s t r i p f a c e i n s i d e. Parts AH - Lower Headboard (1) Allen Wrench AF - Lower Footboard (1) Phillips Screwdriver D Futon Front Rail (1) D 1 - F u t o n B a c k Ra i l ( 1 ) 1-4 1/4 Red Bolt (8) 7- Barrel Nut (8) ASSEMBLING LOWER BUNK 12. Now attach the Futon Right Mechanism (part MR) to the Lower Headboard (part AH) with two 3/4" White Bolts (part 4) through the Lock Washers and Flat Washers (part 5 & 6) through the Page # 12

13 Mechanism into the threaded inserts included in the Lower Footboard. As shown in detail # Repeat last step to attach the Futon Left Mechanism (part ML) to the Lower Footboard (part AF). Parts ML Futon Left Mechanism (1) Allen Wrench MR Futon Right Mechanism (1) 4-3/4 White Bolt (4) 5- Lock Washer (4) ASSEMBLING LOWER BUNK 6- Flat Washer (4) 14. Attach Futon Seat Frame (part GS) to the Right Mechanism (part MR), using a 3/4" Bolt (part 4) through the Lock Washer and Flat Washer (part 5 & 6) through the side hole on Page # 13

14 Mechanism into the threaded inserts on the side of Seat Frame. Now secure Futon Seat Frame to the Mechanism with two 3/4" Bolts, Lock Washers and Flat Washers (part 4, 5 & 6) from bottom of Right Mechanism. As shown in detail # Repeat the procedure to the Futon Left Mechanism (part ML). Parts GS Futon Seat Frame (1) Allen Wrench 4-3/4 White Bolt (6) 5 - Lock Washer (6) 6 - Flat ASSEMBLING Washer LOWER (6) BUNK Page # 14

15 16. In the same manner, attach the Futon Back Frame (part GB) to the other end of both Metal Mechanisms (part ML & MR). It can be easy assembled by rotating Back Frame at sofa style position when you attach Back Frame to Mechanisms from bottom. As shown in detail #8. Parts GB Futon Back Frame (1) Allen Wrench 4-3/4 White Bolt (6) 5 - Lock Washer (6) Please 6 - call Flat for Washer replacement parts or assistance: (6) Page # 15

16 CONNECTING BUNK BED 17. Insert four Steel Connector Pins (part L) into holes of lower bunk posts; pins should extend 2" above post. With the help of a friend place top bunk over pins and onto lower bunk. See detail #9. Parts L Steel Connector Pin (4) No Tool Page # 16

17 ASSEMBLING LADDER 18. Attach in the Ladder Hook (part 8) using two 3/4 Wood Screws (part 10) into the pre-drilled holes on the top of each Ladder Support (part KL & KR). See detail # Proceed to screw Ladder Steps (part KS) to the Left Ladder Support (part KL) using the 1 1/2 Yellow Bolts (part 3). As shown in detail #10A. 20. Repeat last step with Right Ladder Support (part KR). Parts KL - L e f t L a d d e r S u p p o r t (1) Allen Wrench KR- Right Ladder Support (1) Please call for replacement Phillips parts Screwdriver or assistance: KS- L a d d e r Whalen S t e p Furniture (6 Mfg. ) Inc /2 Yellow Factory Bolt No (12) Page # 17 8 L a d d e r H o o k ( 2 ) 10 3 / 4 W o o d S c r e w (4)

18 ASSEMBLING LADDER 21. Hook the Ladder securely over the top of the Ladder Side Rail (part CL), between the Upper Guardrail Post (part I) and Upper Footboard (part BF) in the opening provided. 22. Proceed to screw the Hook to the Side Rail using two 3/4 Wood Screws (part 10) through the hole in the ladder hook from inside. As shown in detail #11. O N L Y U S E L A D D E R I N T H I S L O C A T I O N A N D S E C U R E W I T H 2 S C R E W S. P L E A S E M A K E S U R E Y O U I N S T A L L T H E L A D D E R A G A I N T S T H E G U A R D R A I L P O S T. Parts 10 3 / 4 W o o d S c r e w (2) Phillips Screwdriver Page # 18

19 ASSEMBLING TWIN BED N O T E : T h e B u n k B e d c a n b e d i v i d e d i n t o T w i n B e d a n d S o f a B e d. B e s u r e t h a t y o u a t t a c h f o u r F l o o r P r o t e c t o r s ( p a r t 11) o n t o e a c h b o t t o m o f p o s t o f p a r t s B H & B F w h e n f o r m t h e T w i n B e d. G u a r d R a i l s a r e n o t n e c e s s a r y. 23. Attach the Mattress Side Rail (part C) and Ladder Side Rail (part CL) to the Upper H e a d b o a r d a n d F o o t b o a r d ( p a r t s B H & B F ) ; u s i n g t h e 4 1 / 4 R e d B o l t s ( p a r t 1 ) a n d B a r r e l N u t s ( p a r t 7 ). S e e d e t a i l # Refer step 7 & 8 to attach the Mattress Support Slats (part F) to the Twin Bed. A s s h o w n i n d e t a i l # 1 2. Parts F - M a t t r e s s S u p p o r t S l a t s (1) Phillips Screwdriver Please BH call - for U preplacement p e r H e a dparts b o a ror d assistance: ( 1 ) A l l e n W r e n c h BF - U p p e r Factory F o o t b ono. a r d ( 1 ) Page # W o o d S c r e w (32) 11 Floor Protector (4)

20 ASSEMBLING SOFA BED 25. Repeat step 11 through 16 to assemble the Sofa Bed. 26. C o m p l e t e y o u r a s s e m b l y b y p l a c i n g o n t h e S o f a C u s h i o n ( p a r t H ). A s s h o w n i n d e t a i l # 1 3. Parts H Sofa Cushion (1) No Tool A Touch-Up Pen has been provided to repair any small nicks or scratches that may occur during assembly or shipping. Keep these instructions for further use Page # 20

21 ASSEMBLING LADDER Note: You must use the 3/4 Screws attached to this assembly instruction upon assembling the hook to the ladder. 18. Attach in the Ladder Hook (part 8) using two 3/4 Wood Screws (part 10) into the pre-drilled holes on the top of each Ladder Support (part KL & KR). See detail # Proceed to screw Ladder Steps (part KS) to the Left Ladder Support (part KL) using the 1 1/2 Yellow Bolts (part 3). As shown in detail #10A. 20. Repeat last step with Right Ladder Support (part KR). Parts KL - L e f t L a d d e r S u p p o r t (1) Allen Wrench KR- Right Ladder Support (1) Phillips Screwdriver Please KS- call L afor d dreplacement r S t e p parts or (6 assistance: ) /2 Yellow Whalen Bolt Furniture Mfg. Inc. (12) 8 L a d d e r H o o k ( 2 ) Page # / 4 W o o d S c r e w (4)

22 ASSEMBLING LADDER 21. Hook the Ladder securely over the top of the Ladder Side Rail (part CL), between the Upper Guardrail Post (part I) and Upper Footboard (part BF) in the opening provided. 22. Proceed to screw the Hook to the Side Rail using two 3/4 Wood Screws (part 10) through the hole in the ladder hook from inside. As shown in detail #11. O N L Y U S E L A D D E R I N T H I S L O C A T I O N A N D S E C U R E W I T H 2 S C R E W S. P L E A S E M A K E S U R E Y O U I N S T A L L T H E L A D D E R A G A I N T S T H E G U A R D R A I L P O S T. Parts 10 3 / 4 W o o d S c r e w (2) Phillips Screwdriver Page # 17

23 Page # 17

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