Business Unit Logistic Systems Scope of supplies and services Effective storage within production environment. Freimut Hübner Moosburg, October 2012

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1 Business Unit Logistic Systems Scope of supplies and services Effective storage within production environment Freimut Hübner Moosburg, October 2012

2 Fork lift trucks for the right application Pallet trucks Support arm stackers Counterbalance trucks Tasks: Handling Transportation Storage Order picking Reach stackers Order pickers Tow tractors High rack stackers Type of Devices: Pallet trucks Support arm stackers Counterbalance trucks Reach trucks Order pickers Tow tractors High rack stackers 2 09th of October 2012 Scope of supplies & Services

3 Jungheinrich Solutions around the fork lift trucks Logistic-Interface WMS Material Flow Ident Systems Truck Control Analysis Planning, concepting, realization, maintenance & service! UPC / IPC Auto Pallet Mover Terminals RF DataTerminals Intralogistic- Planning Automatic Systems Racking Type B, E 3 09th of October 2012 Scope of supplies & Services

4 Material Flow Analysis & Material Flow Planning Service & Operation Fields 4 09th of October 2012 Scope of supplies & Services

5 Racking systems for the right application Single bay racking Adjustable pallet racking - Wide aisle Adjustable pallet racking - Narrow aisle Mobile racking DIS Drive-In system Rack Clad Building Drive-In / Drive- Through racking Order picking platform Mezzanine floor Block store Push back racking Pallet live storage Mini load system Small parts shelving Cantilever racking 5 09th of October 2012 Scope of supplies & Services

6 Shuttle systems for multiple deep / compact storage IPC : In Pallet Carrier UPC: Under Pallet Carrier 6 09th of October 2012 Scope of supplies & Services

7 Auto Pallet Mover Systems based upon automated series trucks 7 09th of October 2012 Scope of supplies & Services

8 Automated Storage Systems 8 09th of October 2012 Scope of supplies & Services

9 Choice of WMS/IT system for the right application WMS WLAN (radio data system) Mobile working places FLT terminals Hand hold terminals Pick-by-Voice Pick-by-Light Controls conveyors LAN (network) Controls stacker cranes WMS Administration & control of all defined processes FLT guidance system for manual systems Material flow computer for automatic systems Radio data systems for paperless order processing 9 09th of October 2012 Scope of supplies & Services

10 Choice of WMS/IT system for the right application Host-System (ERP, SAP,...) WMS Receiving Storage administration (e. g. article data) Order processing (e. g. sequences, rules) Retrieval Storage Stock administration (e. g. inventory) Storage control (e.g. replenishment) Marshalling Order picking Order management (z. B. priorititation) Dispatch Wireless LAN Material flow computer Controls of Conveyors, Stacker cranes a.s.o. Jungheinrich radio data system device mounted / hand hold terminals Pick-by-light, Pick-by-voice RFID Printers, Scanner a.s.o th of October 2012 Scope of supplies & Services

11 Radio Data Transmission Systems 11 09th of October 2012 Scope of supplies & Services

12 Logistic Interface The logistics interface fills gaps 6 standard connection routes for Warehouse Management Systems (WMS) So far the middleware basis is used primarily for warehouse navigation, but it is identical for other products (wide aisle navigation, RFID, locating, IPC/UPC connection) th of October 2012 Scope of supplies & Services

13 Automatic Load Unit Identification Automatic Barcode Scanner RFID Pallet Identification 13 09th of October 2012 Scope of supplies & Services

14 Jungheinrich Logistics Systems Planning and Design Forklift Trucks Warehouse Management Systems Racking and Storage Equipment Conveyor Systems Stacker Cranes Warehouse Administration Warehouse Control Radio Data Transmission, Terminals, Scanner System Integration Maintenance and Service 14 09th of October 2012 Scope of supplies & Services

15 Reference Phoenix Mecano in Kecskmét (Hungary) Foundation: year 1993 mechanical engineering, measurement and control technology, aerospace technology, alternative energy, home and hospital care sectors, etc. Employees: approx Cooperation with Jungheinrich: Since pcs serial trucks 2 pcs ETX-K automatic systems (2010; 2013) 15 09th of October 2012 Reference Effective production storage

16 Reference Projects at Phoenix Mecano / Hungary Year SRM for pallets double-deep 1 SRM for cartons double-deep 3180 pallets / 9428 cartons Year pc ETK-K125 Year pc ETK-K125 Year SRM for pallets single-deep 2 SRM for cartons double-deep 9390 pallets / 5584 cartons 1 pc EKX th of October 2012 Reference Effective production storage

17 Reference Production (& Distribution) Realization Step 1 Automatic mini load & pallet storage solution for production supply 1 aisle HBW for pallets 1 aisle AKL for totes Several conveyor In / Out Feed points on different levels plus dynamic order picking stations in SRM front zone 17 09th of October 2012 Reference Effective production storage

18 Reference Production (& Distribution) Realization Step 1 IT configuration 18 09th of October 2012 Reference Effective production storage

19 Reference Production (& Distribution) Realization Step 2 Automatic HBW pallet storage solution for production supply Existing System from step 1 New HBW for pallets ground / 1st floor level 19 09th of October 2012 Reference Effective production storage

20 Reference Production (& Distribution) Realization Step 2 IT configuration for extension of existing IT / WMS structure 20 09th of October 2012 Reference Effective production storage

21 Reference Production (& Distribution) Realization Step 3 Automatic mini load system & manual operated VNA fork lift truck system for pallets on same site in other building complex 7 aisle VNA for pallets 2 aisles AKL for totes Several conveyor In / Out Feed points 21 09th of October 2012 Reference Effective production storage

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