Square D Clipsal C-Bus Network Analyzer

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1 Square D Clipsal C-Bus Network Analyzer for Use with C-Bus Wired Networks Instruction Bulletin Retain for future use.

2 Square D Clipsal C-Bus Network Analyzer A1 Instruction Bulletin 12/2006 HAZARD CATEGORIES AND SPECIAL SYMBOLS Read these instructions carefully and look at the equipment to become familiar with the device before trying to install, operate, service, or maintain it. The following special messages may appear throughout this bulletin or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure. The addition of either symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Danger indicates an immediately hazardous situation which, if not avoided, will result in death or serious injury. Warning indicates a potentially hazardous situation which, if not avoided, can result in death or serious injury. Caution indicates a potentially hazardous situation which, if not avoided, can result in minor or moderate injury. Caution, used without the safety alert symbol, indicates a potentially hazardous situation which, if not avoided, can result in property damage or improper operation. NOTE: Provides additional information to clarify or simplify a procedure Schneider Electric. All Rights Reserved.

3 A1 Square D Clipsal C-Bus Network Analyzer 12/2006 Instruction Bulletin PLEASE NOTE Class B FCC Statement Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. This document is not intended as an instruction manual for untrained persons. No responsibility is assumed by Square D for any consequences arising out of the use of this manual. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/tv technician for help Schneider Electric. All Rights Reserved. 3

4 Square D Clipsal C-Bus Network Analyzer A1 Instruction Bulletin 12/2006 INTRODUCTION The SLC5100NA Network Analyzer is a C-Bus device designed to help an installer quickly analyze, detect, and troubleshoot potential problems on a C-Bus network. The device analyzes the network parameters and prompts the user for appropriate actions via its front LED (Light Emitting Diode) indicators. Figure 1: SLC5100NA Network Analyzer Front View KEY: A. Front view B. LED indicators C. Test network burden pushbutton Figure 2: Hardware Burden Schneider Electric. All Rights Reserved.

5 A1 Square D Clipsal C-Bus Network Analyzer 12/2006 Instruction Bulletin Figure 3: C-Bus Network Test Cables Before You Begin Before using the Network Analyzer, verify that your order is complete by comparing the contents of the package with the appropriate list in the table below. Also verify that the catalog number on the box label matches your order. Table 1: Contents of the Box Part Number Description Quantity SLC5100NA Network Analyzer 1 C-Bus Network test cables Hardware burden 2 1 pair including: 1 Positive: RED (+) cable 1 Negative: BLACK (-) cable 2006 Schneider Electric. All Rights Reserved. 5

6 Square D Clipsal C-Bus Network Analyzer A1 Instruction Bulletin 12/2006 Network Considerations The Network Analyzer draws 20 ma from the C-Bus network when connected. Determine the total network current load to verify that there will be adequate C-Bus power to support all the connected devices. Also verify that the amount of available power is no more than 2 A. Generally, one physical C-Bus network can have a maximum of 10 C-Bus units that contain a power supply and 100 units that do not. However, the design of the network, including the specific number and types of units on it, could decrease the maximum number of allowable units. Capabilities When connected to a C-Bus network, the Network Analyzer detects: Whether the network voltage is insufficient or excessive. Whether the network clock is present. Whether the network requires or has excessive network burden(s). Whether the network has excessive cabling. Programming Requirements The Network Analyzer is a diagnostic tool and requires no programming Schneider Electric. All Rights Reserved.

7 A1 Square D Clipsal C-Bus Network Analyzer 12/2006 Instruction Bulletin SAFETY PRECAUTIONS This section contains important safety precautions that must be followed before attempting to install or maintain electrical equipment. Carefully read and follow the safety precautions below. HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH This equipment must be installed and serviced by qualified electrical personnel. Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E. Turn off all electrical power supplying this equipment before working on or inside the equipment. Always use a properly rated voltage sensing device to confirm that power is off. Replace all devices, doors, and covers before turning on power to this equipment. Failure to follow these instructions will result in death or serious injury Schneider Electric. All Rights Reserved. 7

8 Square D Clipsal C-Bus Network Analyzer A1 Instruction Bulletin 12/2006 INSTALLATION Connection to the C-Bus Network is polarity sensitive. The test cables and terminals on the Network Analyzer are color-coded for easy identification. Positive: RED (+) Negative: BLACK (-) Connecting the Test Cables to the Network Analyzer Insert the test cable plugs into the appropriate terminal. Figure 4: Test Cable Terminals (top view) KEY: A. Positive: RED (+) B. Negative: BLACK (-) Figure 5: Making the Test Cable Connections (front and top view) Schneider Electric. All Rights Reserved.

9 A1 Square D Clipsal C-Bus Network Analyzer 12/2006 Instruction Bulletin Connecting the Test Cables to the C-Bus Network HAZARD OF EQUIPMENT DAMAGE Connect the Network Analyzer unit only to a C-Bus network. Connecting the unit to any other type of network may cause permanent damage the unit. Failure to follow this instruction can cause damage the unit. The Network Analyzer connects to a C-Bus Network using a pair of standard alligator-type plugs that are supplied with the unit. You may use a short length of C-Bus cable with an RJ-45 terminal at one end. Strip the insulation from the end opposite the RJ-45 terminal and twist the wires according to the table "RJ45 Pin Connections" and diagrams, "Connecting to the C-Bus Network" and "Connecting the Network Analyzer to C-Bus Screw Type Terminals". Figure 6: Connecting to the C-Bus Network KEY: A. PC Interface B. Network Analyzer test cables 1. Positive: RED cable (+) to C-Bus blue + orange twisted pair 2. Negative: BLACK cable (-) to C-Bus blue/white + orange/white twisted pair C. Short length of C-Bus cable D. To C-Bus Network 2006 Schneider Electric. All Rights Reserved. 9

10 Square D Clipsal C-Bus Network Analyzer A1 Instruction Bulletin 12/2006 In a similar way, connection can be made to a C-Bus Network that has no DIN mounted C-Bus Units. A short length of C-Bus cable with no terminals at either end may be used. Remove the insulation from both ends of the C-Bus cable and twist the appropriate colored pairs of wires together. Insert the twisted ends of the twisted pairs in the appropriate screw type C-Bus terminals on the back of any keypad then connect the network Analyzer test cables to the appropriate twisted pairs at the opposite end. Figure 7: Connecting the Network Analyzer to C-Bus Screw Type Terminals KEY: A. Typical C-Bus screw type terminals B. Network Analyzer test cables 1. Positive: RED cable (+) to C-Bus blue + orange twisted pair 2. Negative: BLACK cable (-) to C-Bus blue/white +orange/white twisted pair C. Short length of C-Bus cable D. Terminal screws E. To C-Bus network Verify that the Network Analyzer is connected to the C-Bus Network according to the diagram below. Table 2: RJ45 Pin Connections RJ Pin C-Bus Connection Color 1 Remote ON* Green/White 2 Remote ON* Green 3 C-Bus Neg (-) Orange/White 4 C-Bus Pos (+) Blue 5 C-Bus Neg (-) Blue/White 6 C-Bus Pos (+) Orange 7 Remote OFF* Brown/White 8 Remote OFF* Brown *Not used Schneider Electric. All Rights Reserved.

11 A1 Square D Clipsal C-Bus Network Analyzer 12/2006 Instruction Bulletin Figure 8: C-Bus Wiring Connections KEY: A. C-Bus positive (+): blue + orange B. C-Bus negative (-): blue/white + orange/white C. Remote OFF: brown + brown/white D. Remote ON: green + green/white Connect the Network Analyzer to the C-Bus Network at a location close to a PC Interface. NOTE: Remove the Network Analyzer from the C-Bus Network after testing. Leaving the Network Analyzer permanently connected to the C-Bus Network can severely reduce the communication and response time between C-Bus units Schneider Electric. All Rights Reserved. 11

12 Square D Clipsal C-Bus Network Analyzer A1 Instruction Bulletin 12/2006 OPERATION When first connected to the network there is a 5 second startup time. During startup the Network Analyzer will then briefly turn on all LEDs to show that the indicators are in working order before analyzing the network. When analyzing a C-Bus network the Network Analyzer briefly shuts down the network communication. This occurs so that Network Analyzer can determine network parameters and indicate, via LEDs, the network status. The Network Analyzer repeats measurement of network parameters every 3 seconds while connected to the C-Bus network. For more information about installing the hardware burden included with the Network Analyzer see "Installing the Hardware Burden". Status Indicators Six LED indicators are provided on the front panel of the Network Analyzer to show the network status, i.e. network clock, voltage status and whether network burden should be removed or added. Figure 9: Status Indicators KEY: A. Status indicators Schneider Electric. All Rights Reserved.

13 A1 Square D Clipsal C-Bus Network Analyzer 12/2006 Instruction Bulletin The table below provides a summary of the indicators and their functions. Table 3: Network Status Indicators Indicator Color Indicator Status Action Required/Meaning Power Available Green ON C-Bus power available FLASH Network voltage low, 15 <V Net <20Vdc Clock not Present OFF Network has no power or V Net <15Vdc Red ON Network clock not Present OFF Network clock status OK Excess Voltage Red ON Network voltage high, V Net >38Vdc Remove Burden Red OFF ON Add Burden Red ON Network voltage within range, V Net 38Vdc Excessive network burden, remove burden Network requires burden, add burden to network Excess Cable Red ON Network has excessive cable Remove/Add Excess Burden C-Bus Network Indicators on other units inconsistently turn ON and OFF - Network operates at limiting margins - Oscillation exists on network power supplies 2006 Schneider Electric. All Rights Reserved. 13

14 Square D Clipsal C-Bus Network Analyzer A1 Instruction Bulletin 12/2006 NETWORK BURDEN Installing the Hardware Burden The Network Analyzer also provides a test 1kΩ network burden. Connection of this temporary test Network Burden to the C-Bus Network is made by pressing and holding down the Network Burden pushbutton. Refer to the Front View diagram in the Introduction section. The temporary Network Burden is disconnected from the C-Bus Network whenever the button is released. A hardware burden device with wire leads is provided for C-Bus Networks that do not include C-Bus DIN mounted units. Insert the black lead of the burden into the negative terminal of the C-Bus unit and the red lead to the positive C-Bus terminal. The recommended torque for tightening terminal screws is 12 lb-inch (1.4 Nm). Do not exceed this torque. Refer to the figure "Connecting the Hardware Burden" below. Figure 10: Connecting the Wired Hardware Burden KEY: A. Hardware Burden B. C-Bus terminal block 1. Terminal screws 2. Positive (+); Red lead 3. Negative (-); Black lead Schneider Electric. All Rights Reserved.

15 A1 Square D Clipsal C-Bus Network Analyzer 12/2006 Instruction Bulletin Hardware burden devices with RJ-45 connectors are also available. To install this type of hardware burden device, simply plug it into the C-Bus Network RJ-45 receptacle of any DIN mounted unit. See the figure below. NOTE: Plug the hardware burden device only into C-Bus receptacles. Figure 11: Installing a Hardware Burden into the C-Bus Network RJ-45 Receptacle KEY: A. DIN unit B. Hardware burden only plug into C-Bus receptacle. C. RJ-45 C-Bus receptacle 2006 Schneider Electric. All Rights Reserved. 15

16 Square D Clipsal C-Bus Network Analyzer A1 Instruction Bulletin 12/2006 TROUBLESHOOTING When a network problem is detected, the corresponding LED indicators on the front of the Network Analyzer will illuminate. Refer to the Status Indicators section for more information about status indicators. Correct each problem one at a time. Retest the network after each problem to verify that it has been corrected. Repeat this process until no problems are reported by the Network Analyzer. The "Troubleshooting Flow Chart" and "Troubleshooting Guide" sections provide guidelines for using the Network Analyzer to troubleshoot problems on the C-Bus Network Schneider Electric. All Rights Reserved.

17 A1 Square D Clipsal C-Bus Network Analyzer 12/2006 Instruction Bulletin Figure 12: Troubleshooting Flowchart 2006 Schneider Electric. All Rights Reserved. 17

18 Square D Clipsal C-Bus Network Analyzer A1 Instruction Bulletin 12/2006 Troubleshooting Guide This section is intended to provide C-Bus System installers with assistance in solving network problems that may arise in field installations. Prior to using the Network Analyzer for network diagnosis, it is recommended that the C-Bus Toolkit Software be used to check operating conditions (resistance, power supply available) of the network. After troubleshooting is complete, if problems still exist, please contact your local Square D Clipsal representative or contact the Square D Information Center for Technical Support. Do not attempt to repair C-Bus units. The following checks of C-Bus units require the use of a digital multimeter (DMM). Note 1 When the Network Analyzer is connected to the network and the "Power Available" LED is not lit, it indicates either the network has no power supply or network voltage is below 15Vdc. Perform the following checks: Verify that there are adequate C-Bus Power Supplies are installed on the C-Bus Network and that the Unit Status Indicator (green LED) on each Power Supply Unit is ON. If so, verify that the C-Bus Network connections are properly made (i.e., check the C-Bus Comms Indicators (LEDs) on C-Bus units connected to the network). Verify that electrical power source is properly connected and turned on (i.e., check the circuit breaker supplying the network) If after the above checks have been completed, the problem persists perform the following test on all of the Power Supply units connected to the C-Bus network. Carefully read and follow the safety precautions below before attempting to perform the test procedures on C-Bus Power Supplies Schneider Electric. All Rights Reserved.

19 A1 Square D Clipsal C-Bus Network Analyzer 12/2006 Instruction Bulletin HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH This equipment must be installed and serviced by qualified electrical personnel. Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E. Turn off all electrical power supplying this equipment before working on or inside the equipment. Always use a properly rated voltage sensing device to confirm that power is off. Replace all devices, doors, and covers before turning on power to this equipment. Failure to follow these instructions will result in death or serious injury. 1. Turn off the circuit breaker supplying the C-Bus Network. 2. Remove the front cover from the DIN enclosure panel containing the Power Supplies. 3. Temporarily disconnect the Power Supply from the C-Bus network. 4. Make a C-Bus test cable (one for each power supply): take a short length of C-Bus cable with an RJ45 connector on one end. Remove approximately 1 in. (25.4 mm) of the outer insulation from the non-terminated end of the C-Bus cable. Create unshielded twisted pairs of positive (+) (blue + orange) and negative (-) (blue/white + orange/white) C-Bus wires. 5. Connect the C-Bus test cable(s) to the RJ45 C-Bus terminal port of the Power Supply. 6. Connect a 1k Ω, 2W resistor across the test cable s unshielded twisted pairs. 7. Replace the front cover of the DIN enclosure panel. The unterminated end of the test cable and resistor should extend outside the panel cover Schneider Electric. All Rights Reserved. 19

20 Square D Clipsal C-Bus Network Analyzer A1 Instruction Bulletin 12/ Restore electrical power to the C-Bus network. 9. Use a digital multi-meter to measure the DC voltage output. The voltage measured should be in the range 32-38Vdc. If not, it is likely that the Power Supply unit being tested is faulty. Contact your Square D Clipsal representative or Technical Support. If several Power Supplies exist on the network, each of these units should be checked as described above. It is possible that the power supply of the network is reduced as a result of a short-circuit in the C-Bus Network. Such a short circuit can be anywhere in the network and may be caused by loose connections (wires coming into contact with each other) or faults of other C-Bus units on the network. In such cases, a search to locate the short or faulty unit should be conducted. This can be done by splitting the network into smaller networks, each of which is checked using the Analyzer until the problem is located. Note 2 Whenever the Network Analyzer s Power Available LED flashes, it indicates that an insufficient network supply condition exists, i.e. network supply voltage falling between 15 to 20Vdc. This may be due to not enough power supply units on the network, a faulty power supply or a long cable run between the nearest power supply and the Network Analyzer. The installer should first check the PS units installed on the network as described in Note 1 above and replace any faulty PS units. When all PS units on the network are verified, it is likely that there are insufficient PS units. Additional PS unit(s) should be installed to the network to correct the problem Schneider Electric. All Rights Reserved.

21 A1 Square D Clipsal C-Bus Network Analyzer 12/2006 Instruction Bulletin Note 3 Communications between units within a C-Bus network require a network clock signal. This network clock can be generated by any of clock-generating units such as PC Interface, Bridge, Professional Series Dimmer, DIN Rail Relay and DIN Rail Dimmer. (Refer to the unit's installation instructions for more information). The absence of network clock is indicated by the Clock not Present LED and can be due to any of the following: There is no clock-generating units installed on the network Connection to the installed clock-generating unit is poor The installed clock-generating unit is faulty. First check to ensure that at least one clock-generating unit is installed on the network. If so, check that its network connections are properly made, i.e. no bad connections at the unit s C-Bus terminals. Older versions of the PC Interface require the electrical power source connection. Check also that the electrical power source has been connected and turned on. When the above checks have been made and the problem persists it is likely that the installed clock-generating unit is faulty contact your Square D Clipsal representative or Technical Support. Note 4 The C-Bus network operates in the DC voltage range 15-38V. Communication pulses between C-Bus units are transmitted over the network on top of this DC voltage. Excess Network DC voltage causes communication signals to be clamped by internal diodes and may be distorted. This results in network communication becoming unreliable or even interrupted. Excess network voltage is caused by faulty power supply units(s) and indicated by the Excess Voltage LED of the Network Analyzer. The installer should first check the PS units installed on the network as described in Note 1 above and replace any faulty PS units Schneider Electric. All Rights Reserved. 21

22 Square D Clipsal C-Bus Network Analyzer A1 Instruction Bulletin 12/2006 Note 5 Each C-Bus unit possesses certain impedance that is seen by the C-Bus network when it is connected to the network. Some C-Bus units also allow the users to connect either a hardware burden or a software selectable burden to the network. A C-Bus network operates correctly when the total network burden is the range of 400Ω to 1.5kΩ. This total network burden is provided by the combination of impedances of all C-Bus units that are connected to the network. This includes also the external network burden and the built-in burdens that are enabled. When the network burden value falls outside the specified range, communication over the C-Bus network becomes unreliable. The Remove Burden LED of the Analyzer turns on when a C-Bus network has too low AC impedance. This occurs when: 1. Too many units exist on the network. Reduce total burden on the network by: - Disabling all built-in network burdens (on the PC Interface, Professional Series and DIN Rail units). - Disconnect the external Network burden if there is one connected. - Splitting the network into smaller networks interconnected by a C-Bus Network Bridge unit may also be necessary. 2. More than one built-in burden enabled. All but one of the units that have built-in network burden should have their burdens disabled. Disabling built-in network burden on Professional Series and DIN Rail units require accessing of a computer which has the C-Bus Installation Software. 3. Faulty unit(s) exists on the network. Faulty C-Bus units can cause the network impedance to fall below the minimum allowable value (400Ω). A search should be carried out by repeatedly halving the network into smaller networks until the faulty unit(s) is located. When the Remove Burden LED of the Analyzer is illuminated, the user should follow the above procedure in the same order to establish the exact cause of the fault Schneider Electric. All Rights Reserved.

23 A1 Square D Clipsal C-Bus Network Analyzer 12/2006 Instruction Bulletin Note 6 The Add Burden LED of the Analyzer turns on whenever AC impedance of the network exceeds 1.5kΩ. This problem typically occurs on networks with a small number of units. If there is no external network burden connected or none of the units that have built-in network burden have their burdens enabled then the ADD Burden LED will illuminate. A network burden should be added to the network by either: Enabling the network burden of only one unit that has a built-in network burden. Connecting a supplied network burden to the network. Connection of this network burden to the C-Bus network is polarity sensitive; therefore the user should ensure that the burden is installed as per installation instruction leaflet included. The user can test the effect of connecting a 1kΩ network burden to the network by holding down the Network Burden button for 10 seconds. Note 7 Excessive network capacitance causes distortion of electrical signals transmitted over the C-Bus network and results in unreliable communication between C-Bus units. Excessive network capacitance is due to too much network cable and is indicated by the Analyzer s Excess Cable LED. When this occurs, network cable should be reduced by shortening the cable runs. If this is not possible, the C-Bus network should be split into smaller networks interconnected by C-Bus Network Bridge units Schneider Electric. All Rights Reserved. 23

24 Square D Clipsal C-Bus Network Analyzer A1 Instruction Bulletin 12/2006 Note 8 When a network operates at one of the limiting margins: Network burden is just above the minimum value (400Ω) Network burden is just below the maximum value (1.5kΩ) Network capacitance is near the maximum specified (160nF) value, it is possible that the Network Analyzer shows inconsistent results, i.e. Remove Burden, Add Burden, Excess Cable LEDs turn on and off inconsistently. Correct each problem one at a time. Retest the network after each problem to verify that it has been corrected. Repeat this process until no problems are reported by the Network Analyzer. After troubleshooting is complete, if problems still exist, it is likely that oscillation exists on the network power supplies. Often such oscillation comes from any C-Bus unit that is capable of supplying power to the network. This includes: Power Supply unit (SLC5100PS or SLC5500PS) Professional Series Dimmer (SLC5104D5/10/20) DIN Relay, (SLC5504TRVF, -HRVF, SLC5512TRVF, -HRVF) DIN Rail Dimmer, (SLC5504D4A) A thorough investigation of this problem should be carried out with an oscilloscope to locate the source Schneider Electric. All Rights Reserved.

25 A1 Square D Clipsal C-Bus Network Analyzer 12/2006 Instruction Bulletin STANDARDS AND SPECIFICATIONS Table 4: Standards and Specifications Standards AS3108/IEC 742:1983 (low voltage) Input Voltage 10-43VDC Input Current 20mA Connections 2 x standard plug connections Operating humidity 95% RH (non-condensing) Operating temp F (0-45 C) Dimensions 4.72 x 2.36 x 1.10 in. (L x W x D) (120 x 60 x 28 mm) Figure 13: Dimensions 2006 Schneider Electric. All Rights Reserved. 25

26 Square D Clipsal C-Bus Network Analyzer A1 Instruction Bulletin 12/ Schneider Electric. All Rights Reserved.

27 A1 Square D Clipsal C-Bus Network Analyzer 12/2006 Instruction Bulletin 2006 Schneider Electric. All Rights Reserved. 27

28 Square D Clipsal C-Bus Network Analyzer Instruction Bulletin SUPPORT AND SERVICE Contact the Square D Customer Information Center for technical support by phone at Square D ( ) or at Contact your local Square D service representative or Square D Clipsal certified installer for repairs or service to your network. You may also find helpful information on our web site at Schneider Electric, USA 295 Tech Park Drive La Vergne, TN, SquareD ( ) Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. Square D,, Clipsal, C-Bus are trademarks or registered trademarks of Schneider Electric and/or its affiliates in the United States and/or other countries Schneider Electric. All Rights Reserved A1 12/2006

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