Development of a Software for the Design of Electronic Circuits in 3D-Printable Objects Colloquium - Bachelor Thesis
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1 Development of a Software for the Design of Electronic Circuits in 3D-Printable Objects 2ahlers@informatik.uni-hamburg.de University of Hamburg MIN Faculty Department Informatics January 19, 2016
2 Problem Introduction Integration of conductive traces in 3D printed objects shown by [Palmer et al., 2004] Next step is 3D electronics Print entire product instead of assembling it
3 Problem Problem Working printer already exists [Wasserfall, 2015] There is no software to design 3D electronics properly All circuits are designed in a 3D CAD software A suitable software to design 3D electronics is needed
4 State of the Art State of the Art CAD Design Design whole circuit in 3D CAD software Save as STL for print No reference to electronic parts Very complex process Good to test first printer prototypes
5 State of the Art State of the Art PCB Design with CAD Support Design circuit in PCB design software Transform the circuit with 3D CAD software or Stacking multiple circuits with 3D CAD software Save as STL for print No real 3D circuits
6 State of the Art State of the Art Autodesk Project Wire 3D electronics design tool Commercial software Cloud software Autodesk toolchain has to be used Not released yet
7 State of the Art State of the Art Autodesk Project Wire Autodesk Project Wire [Autodesk, 2015]
8 Selected Method Selected Software Integration in Design Process Live Demonstration Selected Method 3D Electronic Design in Slicing Software Create circuit schematic in PCB design software Import the schematic in slicing software Place electronic components Slicing software has to be modified Can create real 3D electronics Components can be placed regarding to the layer structure
9 Selected Method Selected Software Integration in Design Process Live Demonstration Selected Software CAD software is fully exchangeable PCB design software Eagle Slicing software Slic3r
10 Selected Method Selected Software Integration in Design Process Live Demonstration Integration in Design Process 3D Printing Process (a) Model design (b) Slicing (c) Printing
11 Selected Method Selected Software Integration in Design Process Live Demonstration Integration in Design Process PCB Design Process (a) Schematic design (b) Placement (c) Routing (d) Production
12 Selected Method Selected Software Integration in Design Process Live Demonstration Integration in Design Process 3D Electronics Design Process (a) Schematic design (b) Object design (c) Placement (d) Production
13 Live Demonstration Selected Method Selected Software Integration in Design Process Live Demonstration Demo
14 Design Test Placement Test Limitations Design Test Test the design efficiency Place components with Eagle and the modified Slic3r Circuit is a die with LEDs on each side
15 Design Test Placement Test Limitations Design Test PCB Design Software 17 minutes without wiring
16 Design Test Placement Test Limitations Design Test Modified Slic3r 23 minutes without wiring
17 Design Test Placement Test Limitations Design Test Much faster than previous 3D electronic design methods Just a little bit slower than PCB design Accurate positioning hard because of missing gird Rotation is not very handy Identification of connected components is not easy 3D display gets a little bit slow with many components
18 Design Test Placement Test Limitations Placement Test Tests the correct generation of placement informations Printing a real test device with a 3D electronics printer Wiring was designed with a 3D CAD software
19 Design Test Placement Test Limitations Limitations Slicing tool is not exchangeable Methods that depend on different tools cant be used Wiring is not implemented yet Some features are missing Identification of the pins of symmetrical parts is nearly impossible
20 Outlook Possible to design real 3D circuits with lower effort Test showed that the designs are printable Whole implementation is available as open source software
21 Outlook Outlook 3D printed electronics can be part of next industrial revolution Maybe possible to print new products with integrated electronics or reduced size Can reduce the costs for prototypes or small series Software has to be developed much further Missing features has to be implemented Software process has to be addressed by more researchers
22 Bibliography I Introduction Outlook Autodesk (2015). Autodesk Project Wire - website. accessed on 15 Sept Palmer, J., Davis, D., Chavez, B., Gallegos, P., Wicker, R., and F., M. (2004). Rapid Prototyping of High Density Circuitry. Conference, Rapid Prototyping Association of the Society of Manufacturing Engineers, 24.
23 Bibliography II Introduction Outlook Wasserfall, F. (2015). Embedding of SMD populated circuits into FDM printed objects. In Solid Freeform Fabrication Symposium, volume 26, pages , Austin.
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