NOBLE. MODIFYING SPOT SPRAYERS for Broadcast Pasture/Lawn Use. Authors: Eddie Funderburg, Jeff Ball, Jim Johnson and David Annis NF-SO-04-01
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1 T H E S A M U E L R O B E R T S NOBLE F O U N D A T I O N AGRICULTURAL DIVISION MODIFYING SPOT SPRAYERS for Broadcast Pasture/Lawn Use Authors: Eddie Funderburg, Jeff Ball, Jim Johnson and David Annis NF-SO-04-01
2 MOST PEOPLE buy a spot sprayer and use it along fence lines, buildings and, of course, to spot spray brush. Later, they may decide they need to spray a pasture or lawn. This publication will guide you through the necessary steps to create a boom attachment for a spot sprayer. This technique may not work on spot sprayers with small pumps that do not provide sufficient volume to pressurize a boom. The cost of purchasing a spot sprayer with a boom is almost the same as building one. By building the boom yourself, there's a possibility that you can cover a wider area with greater flexibility (depending on the size of the pump). If you do not have a spot sprayer, you may wish to go ahead and invest in the extra cost for a boom, understanding that there might be a trade off in cost versus the area covered in one trip. The method of connecting your boom to the sprayer will depend on your budget and needs. If you re looking for low cost, or are interested in storing the boom separately from the sprayer when its not needed, hose quick connects may provide the best solution. If you leave the boom attached to your ATV or spray cart, you may wish to install the valve option and a gauge, which is more expensive. Both methods are shown in this publication. On permanent mounted booms, we used 3/8-inch hose and couplings to the valve and then 1/2-inch hose to the boom in an attempt to minimize flow restrictions. On detachable booms, 3/8-inch connections and hoses are used throughout the system. To create a boom for your sprayer, you'll need to set aside at least eight hours of time. Most of the time will be spent in acquiring the parts needed. The actual construction of the boom should take no longer than two hours. No complicated tools are needed to construct the boom. TOOLS NEEDED: sharp knife 5/16 inch nut driver adjustable pliers hacksaw measuring tape permanent marker
3 PARTS Hose Clamps Barbed Tee Teflon Tape Nozzle Body (w/check Valve) Quick Connects Male Barbed Connector Valve Gauge Hex Connector Male Barbed Connector Conduit Spot Sprayer
4 S UPPLIES N EEDED S UPPLIES FOR C REATING B OOM: 1 spot sprayer (several types on the market) 16 3/4-inch hose clamps 5 1 1/2-inch hose clamps 10 ft 1/2-inch spray hose (purchase a sufficient quantity, as needed) 1 1/2-inch barbed tee 1 roll Teflon Tape 1 10 feet of 1-inch EMT Conduit (not plastic) 4 1/2-inch nozzle bodies (automatic shutoff nozzle bodies are preferred) S UPPLIES FOR D ETACHABLE B OOM C ONNECTION: 1 Female water hose quick connector 2 Male water hose quick connectors 2 3/4-inch male NPT x 3/8-inch barbed connection 1 1-inch male NPT x 3/8-inch barbed connection S UPPLIES FOR P ERMANENT B OOM C ONNECTION: 2 3/4-inch NPT male x 3/8 inch barbed connector 1 3/4-inch NPT male x 1/2-inch barbed connector 1 3/4 x 3/4 x 3/4 tee (see Figure 2) 1 3/4 x 3/4-inch hex coupler 1 3/4-inch threaded ball valve 1 pressure gauge (optional must use with 3/4 x 3/4 x 3/4 x 1/4 Tee) Note: On permanent mounted booms, we used 3/8-inch hose and couplings to the valve and then 1/2-inch hose to the boom in an attempt to minimize flow restrictions. On detachable booms, 3/8-inch connections and hoses are used throughout the system.
5 A SSEMBLY I NSTRUCTIONS D ETACHABLE B OOM C ONSTRUCTION S TEPS: 1. Determine the length from the sprayer to the boom. It may be easier to set the spot sprayer on the ATV or trailer and measure from the sprayer to the point of boom attachment. Make a mark on your hose with the permanent marker. 2. Cut the 3/8-inch hose running at the mark you made. On the end of the hose running to the tank and the pump, slide on a 3/4-inch hose clamp and then insert the 3/8-inch barbed end x 3/4-inch NPT male connector (see Figure 1). Tighten the hose clamp and tighten a female quick connect water hose fitting (see Figure 1). 3. On the end running to the spray nozzle and again to the boom, slide on a 3/4-inch hose clamp and then insert the 3/8-inch barbed end x 3/4-inch NPT male connector (see Figure 1). Male Barbed Connector To Hand Sprayer To Tank To Boom Figure 1. Finished connections to hand sprayer and/or boom to the spray tank 4. Tighten the hose clamp and then wrap Teflon tape around threads (Wind two passes of the tape around the threads in a clockwise direction.). Tighten a male quick connect water hose fitting (see Figure 1). Attach a 3/4-inch female NPT x female water hose connection to end of previous connection. To this, add a male quick connect. Skip the next section and go to step 6.
6 P ERMANENT B OOM C ONSTRUCTION S TEPS: 1. Cut the hose about 2 inches from the pump on the sprayer side (not the tank side). 2. Attach the 3/4 x 3/4 x 3/4-inch tee to the end of the 3/8-inch x 3/4-inch barbed NPT male fitting. (This may be a 3/4 x 3/4 x 3/4 x 1/4-inch tee if you wish to attach a pressure gauge.) Teflon tape may be used in these steps to lubricate the threads and assist with assembly (see Figure 2 for completed assembly). 3. Screw the 3/4 x 3/4-inch hex coupler into the straight section of the tee and the 3/8 x 3/4- inch barbed NPT male fitting into the opposite end of the tee. 4. To the end of the hex connector inserted into the tee, attach both the valve and the 3/4- inch x 1/2-inch male NPT barbed connector. 5. Attach the finished assembly to the hose that exits the pump using a 3/4-inch hose clamp. Attach the hand sprayer hose to the 3/8-inch barb now on the side of the tee using another 3/4-inch hose clamp. Go to step 6. Gauge Optional From Pump To Boom To Hand Sprayer Hex Coupler Figure 2. Boom and spray hose assembly showing optional pressure gauge. Figure 3. Actual installation of boom and spray hose assembly with pump.
7 C REATING THE B OOM: 6. Make a mark on the conduit about 4 inches from the end using a permanent marker. Starting from the first mark, make three more marks exactly 20 inches apart. At the last mark, measure 4 inches and make your last mark. This is where you will cut the conduit (Figure 4). 7. Cut the conduit with the hacksaw at a 90-degree angle (straight across). Place caps on the ends of the pipe or use duct tape to keep sharp edges from cutting you or insects from nesting in the boom (Figure 3) Waste Figure 4. Mark the conduit and cut it with a hacksaw. 8. Place the nozzle bodies against the marks made on the conduit. Measure the distance between the nozzle bodies and cut the 1/2-inch sprayer hose to fit. Before slipping the hose on the nozzle bodies, add a 3/4-inch hose clamp to each end. 9. Connect the hose bodies to the conduit using the 1 1/2-inch hose clamps. Line up the nozzle bodies with the marks made in step Make a cut in the hose between the two sets of nozzles to insert the 1/2-inch barbed tee. Remember to place the hose clamps on the hose before inserting the tee.
8 11. Take the remaining hose and connect it to the valve assembly and the barbed tee, adding both hose connectors before inserting into the barbs. If you are making the removable model, connect the hose to the barbed tee and the hose end connection and barbed fitting. IMPORTANT INFORMATION Always read and follow pesticide labels. THE LABEL IS THE LAW! Always calibrate sprayers before use. Refer to Noble Foundation publication NF-SO Boom Sprayer Calibration (Ounce Calibration Method) for more information on boom sprayer calibration.
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